CN204380336U - A kind of effluent treatment and filtering device - Google Patents

A kind of effluent treatment and filtering device Download PDF

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CN204380336U
CN204380336U CN201420776705.8U CN201420776705U CN204380336U CN 204380336 U CN204380336 U CN 204380336U CN 201420776705 U CN201420776705 U CN 201420776705U CN 204380336 U CN204380336 U CN 204380336U
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filter
filter material
material layer
power source
filter tank
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唐俊
陈博
周杰
余昊
王朝亮
杨劲松
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Sichuan Engineering Technical College
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Sichuan Engineering Technical College
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Abstract

The utility model discloses a kind of effluent treatment and filtering device, comprise filter tank, filter material layer and filtrate rabbling mechanism is provided with in described filter tank, described filtrate rabbling mechanism is formed primarily of driving power source and spiral agitator, described driving power source is arranged on filter tank outside, described spiral agitator extends in filter material layer, drives power source to provide rotation torque by output shaft to spiral agitator.Filtrate rabbling mechanism, under the prerequisite effectively guaranteeing filter material layer regeneration effect, is reliably arranged in filter tank by the utility model, the simple and compact structure of whole filter, and structural volume is little, manufactures convenient formation, difficulty is little and cost is low.

Description

一种污水处理过滤器A sewage treatment filter

技术领域 technical field

本实用新型涉及过滤器,具体是一种污水处理过滤器。 The utility model relates to a filter, in particular to a sewage treatment filter.

背景技术 Background technique

污水处理过滤器是依靠堆积在滤罐内部的滤料层的优异吸附性及渗漏间隙,对含油等污水形成良好的吸附、过滤,进而达到清洁处理的目的。然而,污水处理过滤器的此种过滤特性使得滤料层在截污至一定程度后,需进行滤料层的反洗再生,以增强滤料层的过滤效果、降低过滤阻力。 The sewage treatment filter relies on the excellent adsorption and leakage gap of the filter material layer accumulated inside the filter tank to form a good adsorption and filtration of oily and other sewage, and then achieve the purpose of cleaning treatment. However, the filtration characteristics of the sewage treatment filter make the filter material layer need to be backwashed and regenerated after the filter material layer has intercepted the dirt to a certain extent, so as to enhance the filtering effect of the filter material layer and reduce the filter resistance.

目前,常用的污水处理过滤器主要由滤罐、滤罐内的滤料层和反洗再生机构组成,其中,反洗再生机构主要由驱动动力源和轴向倒置(即从滤罐内部向下延伸)的搅拌桨组成。此结构过滤器虽能实现滤料层的反洗再生,然而因其结构的限制,存在以下主要不足:1.旋转的搅拌桨极易将滤料层的滤料打碎,被打碎的滤料不仅失去了吸附和过滤的价值,同时会对滤罐内部的通流孔道造成堵塞,故而故障频发;2.轴向倒置的搅拌桨呈悬臂轴状,所能承受的搅拌负荷、强度和刚度有限,因而长度不宜过长、且不能插入滤料层底部,进而不易将结板的滤料层搅拌松动,反洗再生效果有限;3.搅拌桨的外缘必须要与滤罐内壁保持一定的安全距离,这又进一步在滤罐内形成了滤料层的搅拌死角,无法有效、可靠地将滤罐内结板的滤料层充分搅拌松动,极大的限制了对滤料层的反洗再生效果。综前所述,此类污水处理过滤器存在滤料耗费大、故障频繁、反洗再生效果差等显著缺陷。 At present, commonly used sewage treatment filters are mainly composed of a filter tank, a filter material layer in the filter tank, and a backwash regeneration mechanism. extension) of the stirring paddle composition. Although the filter with this structure can realize the backwash regeneration of the filter material layer, it has the following main disadvantages due to the limitation of its structure: 1. The rotating stirring paddle can easily break the filter material of the filter material layer, and the broken filter The material not only loses the value of adsorption and filtration, but also blocks the flow channels inside the filter tank, so frequent failures occur; The rigidity is limited, so the length should not be too long, and it cannot be inserted into the bottom of the filter material layer, so it is not easy to stir and loosen the filter material layer of the knot plate, and the backwash regeneration effect is limited; 3. The outer edge of the stirring paddle must keep a certain This further forms a dead angle of stirring of the filter material layer in the filter tank, which cannot effectively and reliably stir and loosen the filter material layer of the knot plate in the filter tank, which greatly limits the reaction to the filter material layer. Wash regeneration effect. To sum up, this type of sewage treatment filter has significant defects such as high cost of filter material, frequent failures, and poor backwash regeneration effect.

为了有效克服上述污水处理过滤器所存在的技术缺陷,中国专利文献公开了名称为“体外循环清洗滤料的核桃壳过滤器”(公开号:CN 203694673;公开日:2014年7月9日)。该技术取消了滤罐内轴向倒置的反洗再生机构,而是以水流的漩涡冲击力实现滤罐内结板滤料层的冲散及抽出,达到松动及清洗再生的目的。然而,该技术的反洗再生机构是布置在滤罐外部的,其不仅增大了过滤器的整体结构体积;而且,其整体结构复杂,技术要求较高,制造难度大,制造成本高;更甚的是,其反洗再生机构在作业过程中,容易出现堵塞、卡死现象,可靠性差,使用寿命短。 In order to effectively overcome the technical defects of the above-mentioned sewage treatment filter, the Chinese patent document discloses the name "Walnut shell filter for extracorporeal circulation cleaning filter material" (public number: CN 203694673; public date: July 9, 2014) . This technology cancels the axially inverted backwash regeneration mechanism in the filter tank, but uses the vortex impact force of the water flow to realize the washing and extraction of the knotted filter material layer in the filter tank, so as to achieve the purpose of loosening and cleaning and regeneration. However, the backwash regeneration mechanism of this technology is arranged outside the filter tank, which not only increases the overall structural volume of the filter; moreover, its overall structure is complex, the technical requirements are high, the manufacturing is difficult, and the manufacturing cost is high; moreover What's more, its backwash regeneration mechanism is prone to clogging and jamming during operation, with poor reliability and short service life.

发明内容 Contents of the invention

本实用新型的发明目的在于:针对上述现有技术的不足,提供一种结构简单且紧凑、便于制造成型、滤料反洗再生效果可靠的污水处理过滤器。 The purpose of the invention of the utility model is to provide a sewage treatment filter with a simple and compact structure, which is easy to manufacture and shape, and has a reliable effect of backwashing and regeneration of the filter material.

本实用新型采用的技术方案是:一种污水处理过滤器,包括滤罐,所述滤罐内设有滤料层和滤料搅拌机构,所述滤料搅拌机构主要由驱动动力源和螺旋搅拌器构成,所述驱动动力源安装在滤罐外部,所述螺旋搅拌器延伸进滤料层内,驱动动力源通过输出轴给螺旋搅拌器提供旋转扭矩。 The technical solution adopted by the utility model is: a sewage treatment filter, including a filter tank, the filter tank is provided with a filter material layer and a filter material stirring mechanism, and the filter material stirring mechanism is mainly composed of a driving power source and a spiral stirring mechanism. The drive power source is installed outside the filter tank, the spiral agitator extends into the filter material layer, and the drive power source provides rotation torque to the spiral agitator through an output shaft.

进一步的,所述滤料搅拌机构的螺旋搅拌器以相对滤罐的径向方向延伸进滤料层内。 Further, the spiral agitator of the filter material stirring mechanism extends into the filter material layer in a radial direction relative to the filter tank.

再进一步的,所述滤料搅拌机构还包括有减速器;所述滤料搅拌机构的驱动动力源通过减速器给螺旋搅拌器提供旋转扭矩。 Still further, the filter material stirring mechanism also includes a speed reducer; the driving power source of the filter material stirring mechanism provides rotational torque to the spiral agitator through the speed reducer.

作为优选方案,所述驱动动力源为液压马达。 As a preferred solution, the driving power source is a hydraulic motor.

进一步的,所述螺旋搅拌器为无轴螺旋叶片。 Further, the helical agitator is a shaftless helical blade.

本实用新型的有益效果是: The beneficial effects of the utility model are:

1. 本实用新型在有效确保滤料层再生效果的前提下,将滤料搅拌机构可靠地设置在滤罐内,整个过滤器的结构简单而紧凑,结构体积小,制造成型方便、难度小且成本低; 1. Under the premise of effectively ensuring the regeneration effect of the filter material layer, the utility model reliably sets the filter material stirring mechanism in the filter tank. The structure of the whole filter is simple and compact, the structure volume is small, the manufacturing is convenient, the difficulty is small and low cost;

2. 本实用新型的滤料搅拌机构以延伸进滤料层的螺旋叶片作为主体,在驱动动力源的驱动下,螺旋搅拌器通过强大的周向旋转扭矩,将滤罐内结板的滤料层形成相对螺旋叶片的径向和轴向的搅拌松动,进而使滤料层被彻底、充分的松动,有利于后续清洗水液对被松动滤料的彻底清洗再生;整个清洗再生过程中几乎不存在跑料的问题,亦几乎不存在滤罐内部堵塞的问题,故障频率低,可靠性好,使用寿命长。 2. The filter material mixing mechanism of the utility model takes the helical blade extending into the filter material layer as the main body. Driven by the driving power source, the helical agitator uses a strong circumferential rotation torque to make the filter material of the knotted plate in the filter tank The layer forms a radial and axial stirring and loosening relative to the helical blade, so that the filter material layer is completely and fully loosened, which is conducive to the thorough cleaning and regeneration of the loosened filter material by the subsequent cleaning water; there is almost no There is a problem of material running out, and there is almost no problem of blockage inside the filter tank. The frequency of failure is low, the reliability is good, and the service life is long.

3. 本实用新型的滤料搅拌机构输出扭矩大,运作平稳、可靠,对滤料层的清洗、再生效果优异。 3. The filter material stirring mechanism of the utility model has a large output torque, stable and reliable operation, and excellent cleaning and regeneration effects on the filter material layer.

附图说明 Description of drawings

下面结合附图对本实用新型作进一步的说明。 Below in conjunction with accompanying drawing, the utility model is further described.

图1是本实用新型的一种结构示意图。 Fig. 1 is a kind of structural representation of the utility model.

图中代号含义:1—驱动动力源;2—减速器;3—机座;4—螺旋搅拌器; 5—污水进入口;6—滤罐;7—滤料层;8—滤床;9—滤水排出口;10—支座;11—滤料出料口。 The meaning of the codes in the figure: 1—driving power source; 2—reducer; 3—machine base; 4—spiral agitator; 5—sewage inlet; 6—filter tank; 7—filter material layer; 8—filter bed; 9 - filter water outlet; 10 - support; 11 - filter material outlet.

具体实施方式 Detailed ways

参见图1:本实用新型包括滤罐6。 Referring to Fig. 1: the utility model includes filter tank 6.

其中,滤罐6的底部设有支座10,滤罐6通过支座10 支撑在地面上。在滤罐6的顶部主要设有污水进入口5和滤料出料口11,污水进入口5用于密封连接污水进入管,污水进入管连接油污水源。滤罐6的底部主要设有滤水排出口9,该滤水排出口9的上端延伸至滤罐6内的滤床8处、且与滤床8相通,滤水排出口9的下端上密封连接有滤水排出管。滤罐6的内下部径向设有滤床8,该滤床8为上、下两层间隔开的夹层结构,夹层间设有多块支撑件,滤床8的上层设有若干毛细滤孔,滤床8的下层与延伸进滤罐6内的滤水排出口相通,在滤床8上堆积有厚度范围约为1.5~2m(例如1.6m、1.9m或2m)的核桃壳滤料层7(也可以是其它材质的滤料),滤料层7为单质滤料层(也可是多质滤料层),滤料层7堆积的高度应低于滤罐6顶部的所有开口(即污水进入口5和滤料出料口11等)的高度。 Wherein, the bottom of filter tank 6 is provided with bearing 10, and filter tank 6 is supported on the ground by bearing 10. The top of the filter tank 6 is mainly provided with a sewage inlet 5 and a filter material outlet 11, the sewage inlet 5 is used to seal and connect the sewage inlet pipe, and the sewage inlet pipe is connected to the oily and sewage source. The bottom of the filter tank 6 is mainly provided with a filter water discharge port 9, the upper end of the filter water discharge port 9 extends to the filter bed 8 in the filter tank 6 and communicates with the filter bed 8, and the lower end of the filter water discharge port 9 is sealed Connected to the filter water discharge pipe. The inner and lower parts of the filter tank 6 are radially provided with a filter bed 8, the filter bed 8 is a sandwich structure with upper and lower layers spaced apart, a plurality of supports are arranged between the interlayers, and a number of capillary filters are arranged on the upper layer of the filter bed 8. hole, the lower layer of the filter bed 8 communicates with the filter water outlet extending into the filter tank 6, and the walnut shell filter material with a thickness ranging from 1.5 to 2m (such as 1.6m, 1.9m or 2m) is accumulated on the filter bed 8 Layer 7 (can also be filter material of other materials), the filter material layer 7 is a simple filter material layer (also a multi-quality filter material layer), and the height of the filter material layer 7 should be lower than all openings on the top of the filter tank 6 ( That is, the height of the sewage inlet 5 and the filter material outlet 11, etc.).

为了保证滤罐6内的滤料层7能够清洗、再生,在上述滤罐6内设有滤料搅拌机构。该滤料搅拌机构主要由驱动动力源1、减速器2和螺旋搅拌器4组成。其中,驱动动力源1可以为电动机或液压马达,鉴于液压马达的低转速、大扭矩特性,优选液压马达;驱动动力源1的输出轴与减速器2的输入轴连接,驱动动力源1和减速器2安装固定在滤罐6外部的机座3上。螺旋搅拌器4为无轴螺旋叶片(也可以采用有轴螺旋叶片代替);螺旋搅拌器4相较滤罐6以径向方向设置在滤罐6内、且径向延伸进滤料层7的中下部,螺旋搅拌器4的末端与滤罐6的内壁具有安全距离,螺旋搅拌器4的输入轴与减速器2的输出轴连接在一起,确保滤罐6罐壁上的滤料搅拌机构伸入口形成可靠的结构密封。即本实用新型以驱动动力源1(液压马达)、减速器2和螺旋搅拌器4在滤罐6上构成延伸进滤料层7的清洗再生用滤料搅拌机构。为了保证搅拌效果的优异性,可以考虑在滤罐6上多设置几部滤料搅拌机构,各滤料搅拌机构的螺旋搅拌器最好是延伸进滤料层的下部,它的最低旋转轨迹与滤床床面形成安全范围的小间隙。 In order to ensure that the filter material layer 7 in the filter tank 6 can be cleaned and regenerated, a filter material stirring mechanism is provided in the filter tank 6 . The filter stirring mechanism is mainly composed of a driving power source 1, a speed reducer 2 and a spiral stirrer 4. Wherein, the driving power source 1 can be an electric motor or a hydraulic motor. In view of the low speed and high torque characteristics of the hydraulic motor, a hydraulic motor is preferred; the output shaft of the driving power source 1 is connected with the input shaft of the reducer 2, and the driving power source 1 and the deceleration The device 2 is installed and fixed on the frame 3 outside the filter tank 6 . The helical agitator 4 is a shaftless helical blade (it can also be replaced by a shafted helical blade); the helical agitator 4 is arranged in the filter tank 6 in a radial direction compared with the filter tank 6, and radially extends into the filter material layer 7 In the middle and lower part, the end of the spiral agitator 4 has a safe distance from the inner wall of the filter tank 6, and the input shaft of the spiral agitator 4 is connected with the output shaft of the reducer 2 to ensure that the filter material stirring mechanism on the wall of the filter tank 6 is extended. The inlet forms a reliable structural seal. That is to say, the utility model forms a filter mixing mechanism for cleaning and regeneration extending into the filter layer 7 on the filter tank 6 with the driving power source 1 (hydraulic motor), the speed reducer 2 and the helical agitator 4 . In order to ensure the excellence of the stirring effect, it can be considered to set several filter material stirring mechanisms on the filter tank 6. The spiral agitator of each filter material stirring mechanism is preferably extended into the bottom of the filter material layer, and its minimum rotation track and The bed surface of the filter bed forms a small gap in a safe range.

本实用新型的工作过程是(由于过滤过程与常规过滤器一致,在此不在赘述,本工作过程仅对失去吸附、过滤功能的过滤介质清洗再生作介绍):当滤罐6内的滤料层7截污至饱和程度后,滤料层7的滤料在污物的作用下基本结板,过滤孔隙几乎全部堵塞,进而使得过滤阻力显增,过滤效果剧降;此时,开启电源,启动驱动动力源1,驱动动力源1输出旋转动力,此动力经减速器2降低、放大后输出给螺旋搅拌器4,螺旋搅拌器4产生旋转搅拌;由于螺旋搅拌器4的结构特性,使得在旋转搅拌时,在螺旋搅拌器4的径向和轴向均产生驱动效应,进而使滤床8上的滤料层7的滤料逐次、全部被充分翻转搅拌,再在清洗水液的配合下,被截留在滤料表面和滤料空隙间的污物在滤料的相互碰撞、摩擦下,被强行脱附、与滤料分离,最终实现滤料层7的清洗再生,恢复吸附力。 The working process of the present utility model is (because the filtering process is consistent with the conventional filter, it will not be repeated here, this working process only introduces the cleaning and regeneration of the filter medium that has lost the adsorption and filtering functions): when the filter material layer in the filter tank 6 7. After the pollution is intercepted to the degree of saturation, the filter material of the filter material layer 7 is basically solidified under the action of the dirt, and the filter pores are almost completely blocked, which in turn makes the filter resistance increase significantly, and the filter effect drops sharply; at this time, turn on the power and start Drive power source 1, drive power source 1 outputs rotational power, this power is reduced by reducer 2, amplified and then output to helical agitator 4, and helical agitator 4 produces rotational stirring; due to the structural characteristics of helical agitator 4, the rotation When stirring, a driving effect is generated in the radial direction and the axial direction of the spiral agitator 4, and then the filter material of the filter material layer 7 on the filter bed 8 is fully turned and stirred successively, and then with the cooperation of the cleaning water, The dirt trapped on the surface of the filter material and the space between the filter material is forcibly desorbed and separated from the filter material under the mutual collision and friction of the filter material, and finally realizes the cleaning and regeneration of the filter material layer 7 and restores the adsorption force.

以上具体技术方案仅用以说明本实用新型,而非对其限制。尽管参照上述具体技术方案对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型技术方案的精神和范围。 The above specific technical solutions are only used to illustrate the utility model, not to limit it. Although the utility model has been described in detail with reference to the above-mentioned specific technical solutions, those skilled in the art should understand that: it can still modify the technical solutions of the foregoing embodiments, or perform equivalent replacements to some of the technical features; and these Modification or replacement does not make the essence of the corresponding technical solution deviate from the spirit and scope of the technical solution of the present utility model.

Claims (5)

1. 一种污水处理过滤器,包括滤罐(6),所述滤罐(6)内设有滤料层(7)和滤料搅拌机构,其特征在于:所述滤料搅拌机构主要由驱动动力源(1)和螺旋搅拌器(4)构成,所述驱动动力源(1)安装在滤罐(6)外部,所述螺旋搅拌器(4)延伸进滤料层(7)内,驱动动力源(1)通过输出轴给螺旋搅拌器(4)提供旋转扭矩。 1. A filter for sewage treatment, comprising a filter tank (6), in which a filter material layer (7) and a filter material stirring mechanism are arranged in the filter tank (6), it is characterized in that: the filter material stirring mechanism is mainly composed of Composed of a driving power source (1) and a helical agitator (4), the driving power source (1) is installed outside the filter tank (6), and the helical agitator (4) extends into the filter material layer (7), The driving power source (1) provides rotational torque to the helical agitator (4) through an output shaft. 2. 根据权利要求1所述污水处理过滤器,其特征在于:所述滤料搅拌机构的螺旋搅拌器(4)以相对滤罐(6)的径向方向延伸进滤料层(7)内。 2. The sewage treatment filter according to claim 1, characterized in that: the spiral agitator (4) of the filter material stirring mechanism extends into the filter material layer (7) in the radial direction relative to the filter tank (6) . 3.根据权利要求1或2所述污水处理过滤器,其特征在于:所述滤料搅拌机构还包括有减速器(2);所述滤料搅拌机构的驱动动力源(1)通过减速器(2)给螺旋搅拌器(4)提供旋转扭矩。 3. The sewage treatment filter according to claim 1 or 2, characterized in that: the filter material stirring mechanism also includes a reducer (2); the driving power source (1) of the filter material stirring mechanism passes through the reducer (2) Provide rotation torque to the spiral agitator (4). 4. 根据权利要求3所述污水处理过滤器,其特征在于:所述驱动动力源(1)为液压马达。 4. The sewage treatment filter according to claim 3, characterized in that: the driving power source (1) is a hydraulic motor. 5.根据权利要求1或2所述污水处理过滤器,其特征在于:所述螺旋搅拌器(4)为无轴螺旋叶片。 5. The sewage treatment filter according to claim 1 or 2, characterized in that: the spiral agitator (4) is a shaftless spiral blade.
CN201420776705.8U 2014-12-11 2014-12-11 A kind of effluent treatment and filtering device Expired - Lifetime CN204380336U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106492522A (en) * 2016-11-25 2017-03-15 江苏鼎弘环境科技有限公司 A kind of high density filter device
CN118302389A (en) * 2021-09-28 2024-07-05 Ddp特种电子材料美国有限责任公司 Biological treatment equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106492522A (en) * 2016-11-25 2017-03-15 江苏鼎弘环境科技有限公司 A kind of high density filter device
CN106492522B (en) * 2016-11-25 2019-07-23 江苏鼎弘环境科技有限公司 A kind of high density filter device
CN118302389A (en) * 2021-09-28 2024-07-05 Ddp特种电子材料美国有限责任公司 Biological treatment equipment

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