CN204371579U - A kind of Pressurized Note Water Pump of Hydraulic Pressure - Google Patents

A kind of Pressurized Note Water Pump of Hydraulic Pressure Download PDF

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Publication number
CN204371579U
CN204371579U CN201420812342.9U CN201420812342U CN204371579U CN 204371579 U CN204371579 U CN 204371579U CN 201420812342 U CN201420812342 U CN 201420812342U CN 204371579 U CN204371579 U CN 204371579U
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water injection
hydraulic
water
cylinder
cylinders
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刘广勤
刘述平
李养兵
杨瑞峰
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XI'AN LANTIAN PETROCHEMICAL EQUIPMENT CO Ltd
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XI'AN LANTIAN PETROCHEMICAL EQUIPMENT CO Ltd
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Abstract

本实用新型公开了一种液压增压注水泵,包括支撑板,支撑板上设置有液压站、控制柜以及至少一组液压缸、电机带油泵和注水缸,液压站与电机带油泵连通,电机带油泵与液压缸连通,液压缸两端均连接有与其腔体连通的注水缸,液压缸中设置有两端均伸入到其两侧的注水缸中的活塞杆,活塞杆的两端和中间位置均设有活塞,带有低压进水口的注水管分两路,一路直接通过阀门与进水端的注水缸的进水口相连通,一路通过管道和阀门与出水端的注水缸的进水口相连通,带有高压出水口的出水管分两路,一路直接与出水端的注水缸的出水口相连,一路与进水端的注水缸的出水口相连。由于采用液压,液压推力大,因此节能,由于结构简单,因此成本低,维修费低、噪音小。

The utility model discloses a hydraulic pressurized water injection pump, which comprises a support plate, on which a hydraulic station, a control cabinet and at least one group of hydraulic cylinders, a motor with an oil pump and a water injection cylinder are arranged, the hydraulic station communicates with the motor with an oil pump, and the motor The oil pump is connected to the hydraulic cylinder, and both ends of the hydraulic cylinder are connected to a water injection cylinder connected to its cavity. The hydraulic cylinder is provided with a piston rod that extends into the water injection cylinder on both sides of the hydraulic cylinder. There are pistons in the middle position, and the water injection pipe with low-pressure water inlet is divided into two lines, one is directly connected to the water inlet of the water injection cylinder at the water inlet through a valve, and the other is connected to the water inlet of the water injection cylinder at the water outlet through a pipe and a valve , the water outlet pipe with the high-pressure water outlet is divided into two routes, one is directly connected with the water outlet of the water injection tank at the water outlet, and the other is connected with the water outlet of the water injection tank at the water inlet. Due to the use of hydraulic pressure, the hydraulic thrust is large, so it saves energy. Because of the simple structure, it has low cost, low maintenance cost and low noise.

Description

一种液压增压注水泵A hydraulic booster water injection pump

技术领域technical field

本实用新型涉及一种油田地下注水用装置,尤其涉及一种液压增压注水泵。The utility model relates to a device for underground water injection in an oil field, in particular to a hydraulic booster water injection pump.

背景技术Background technique

现有的水增压设备的注水泵包括多级离心泵、电机、A喂水泵、水池、上水管、B喂水泵和回水管。喂水泵有两台,分别是A喂水泵和B喂水泵,一台备用。工作时,B喂水泵备用,A喂水泵从水池4中抽水,通过上水管进入多级离心泵,多级离心泵在电机的驱动下将水注入地下。回水管接在上水管与水池之间。The water injection pump of the existing water boosting equipment includes a multistage centrifugal pump, a motor, an A water feeding pump, a pool, an upper water pipe, a B water feeding pump and a return pipe. There are two feed water pumps, A feed water pump and B feed water pump, one is spare. During work, the B feeding water pump is standby, and the A feeding water pump draws water from the pool 4, and enters the multistage centrifugal pump through the upper water pipe, and the multistage centrifugal pump injects water into the ground under the drive of the motor. The water return pipe is connected between the upper water pipe and the pool.

多级离心泵是通过一级一级来实现对水进行增压和输送的,故能量损失较大,整体效率低,随着叶片腐蚀和磨损的加剧,整体效率会继续下降;多级离心泵的叶片始终在高压下与水发生冲蚀,很容易产生腐蚀、磨损、寿命短,且内部结构复杂,安装精度要求高,内部的叶片、轴承等零件容易失效,一旦失效全部要更换,导致维修和维护工作量大、成本高。The multi-stage centrifugal pump pressurizes and transports water through one stage and one stage, so the energy loss is large and the overall efficiency is low. As the corrosion and wear of the blades intensify, the overall efficiency will continue to decline; the multi-stage centrifugal pump The blades are always eroded with water under high pressure, which is prone to corrosion, wear, and short life. The internal structure is complex, the installation accuracy is high, and the internal blades, bearings and other parts are prone to failure. Once they fail, they must be replaced, resulting in maintenance. and maintenance workload, high cost.

同时,现有的注水泵其大多数利用电机、变速箱以及柱塞进行增压,每升一次压就必须更换电轮,因而能耗大,维修费用高,零部件寿命短。且由于活塞采用钢筒式活塞,直径小,因而行程小,需要达到一定的行程时,就需要较多的钢筒,因此钢筒数量比较多,整体产生的噪音较大。At the same time, most of the existing water injection pumps use motors, gearboxes and plungers to pressurize, and the electric wheel must be replaced every time the pressure is raised, so the energy consumption is large, the maintenance cost is high, and the service life of parts is short. And because the piston adopts a steel cylinder type piston, the diameter is small, so the stroke is small. When a certain stroke needs to be achieved, more steel cylinders are needed, so the number of steel cylinders is relatively large, and the overall noise generated is relatively large.

实用新型内容Utility model content

本实用新型为了解决上述技术问题,提供了一种维修费用低、噪音小、零部件寿命长的液压增压注水泵,由于采用液压,液压推力大,因此节能。In order to solve the above technical problems, the utility model provides a hydraulic pressurized water injection pump with low maintenance cost, low noise and long service life of components. Due to the use of hydraulic pressure, the hydraulic thrust is large, so energy is saved.

本实用新型是通过以下技术方案来实现:The utility model is realized through the following technical solutions:

一种液压增压注水泵,包括支撑板,所述的支撑板上设置有液压站、控制柜以及至少一组液压缸、电机带油泵和注水缸,液压站与电机带油泵连通,电机带油泵与液压缸连通,液压缸两端均连接有与其腔体连通的注水缸,所述的液压缸中设置有两端均伸入到其两侧的注水缸中的活塞杆,所述的活塞杆的两端和中间位置均设有活塞,带有低压进水口的注水管分两路,一路直接通过阀门与进水端的注水缸的进水口相连通,一路通过管道和阀门与出水端的注水缸的进水口相连通,带有高压出水口的出水管分两路,一路直接与出水端的注水缸的出水口相连,一路与进水端的注水缸的出水口相连。A hydraulic pressurized water injection pump, comprising a support plate, on which a hydraulic station, a control cabinet and at least one group of hydraulic cylinders, a motor with an oil pump and a water injection cylinder are arranged, the hydraulic station is connected with the motor with an oil pump, and the motor with an oil pump It communicates with the hydraulic cylinder, and both ends of the hydraulic cylinder are connected with a water injection cylinder communicating with its cavity. The hydraulic cylinder is provided with a piston rod that extends into the water injection cylinder on both sides of the hydraulic cylinder. The piston rod Pistons are installed at both ends and in the middle, and the water injection pipe with low-pressure water inlet is divided into two lines, one of which is directly connected to the water inlet of the water injection tank at the water inlet through the valve, and the other is connected with the water injection tank at the water outlet through the pipe and valve. The water inlet is connected, and the water outlet pipe with the high-pressure water outlet is divided into two routes, one of which is directly connected with the water outlet of the water injection tank at the water outlet, and the other with the water outlet of the water injection tank at the water inlet.

所述的支撑板上设置有两组液压缸、电机带油泵和注水缸,其中一组注水缸(5)中包括两个注水缸。Two sets of hydraulic cylinders, motor belt oil pumps and water injection cylinders are arranged on the support plate, wherein one set of water injection cylinders (5) includes two water injection cylinders.

所述的液压缸与其两端的注水缸通过导向块固定连接,导向块内侧卡住活塞杆。The hydraulic cylinder is fixedly connected with the water injection cylinders at both ends through the guide block, and the inner side of the guide block clamps the piston rod.

所述的导向块上均设置有用于向注水缸提供润滑的润滑装置。Lubricating devices for providing lubrication to the water injection cylinder are provided on the guide blocks.

所述的润滑装置为油管。The lubricating device is an oil pipe.

所述的活塞杆两端设置有具有耐腐蚀隔离板的活塞。Pistons with corrosion-resistant isolation plates are arranged at both ends of the piston rod.

与现有技术相比,本实用新型具有以下有益的技术效果:Compared with the prior art, the utility model has the following beneficial technical effects:

本实用新型提供的液压增压注水泵,通过设置液压缸,使用液压缸替代了现有技术中的发动机带动,同时对液压缸的活塞进行了改进,因此使得整体的结构简化,避免了现有技术中多个钢筒式活塞整体工作时产生的噪声。The hydraulic pressurized water injection pump provided by the utility model replaces the engine drive in the prior art by setting a hydraulic cylinder, and at the same time improves the piston of the hydraulic cylinder, thus simplifying the overall structure and avoiding the existing The noise generated when multiple steel cylinder pistons work as a whole in the technology.

本实用新型由于采用液压,因此减少了不必要的环节,且液压推力大,因此节能。且由于该注水泵的结构简单,因此成本降低,同时由于结构简单,避免了多个环节的能量损耗,节省了能量。Because the utility model adopts hydraulic pressure, unnecessary links are reduced, and the hydraulic thrust is large, so energy is saved. And because the structure of the water injection pump is simple, the cost is reduced, and at the same time, due to the simple structure, energy loss in multiple links is avoided and energy is saved.

附图说明Description of drawings

图1为本实用新型提供的液压增压注水泵的俯视图;Fig. 1 is the top view of the hydraulic booster water injection pump provided by the utility model;

图2为本实用新型提供的液压增压注水泵的立体图;Fig. 2 is the perspective view of the hydraulic booster water injection pump provided by the utility model;

图3为本实用新型提供的液压增压注水泵的右视图;Fig. 3 is the right side view of the hydraulic booster water injection pump provided by the utility model;

图4为本实用新型提供的液压增压注水泵的主视图;Fig. 4 is the front view of the hydraulic booster water injection pump provided by the utility model;

图5为本实用新型提供的液压增压注水泵的剖视图。Fig. 5 is a cross-sectional view of the hydraulic booster water injection pump provided by the utility model.

其中:1为液压站;2为液压缸;3为电机带油泵;4为控制柜;5为注水缸;6为低压进水口;7为高压出水口;8为活塞杆;9为活塞;10为导向块;11为润滑装置;12为支撑板;13为隔离板。Among them: 1 is hydraulic station; 2 is hydraulic cylinder; 3 is motor with oil pump; 4 is control cabinet; 5 is water injection cylinder; 6 is low pressure water inlet; 7 is high pressure water outlet; 8 is piston rod; 9 is piston; 10 11 is a lubricating device; 12 is a support plate; 13 is a separation plate.

具体实施方式Detailed ways

下面结合附图对本实用新型做进一步详细描述:Below in conjunction with accompanying drawing, the utility model is described in further detail:

参见图1至图5,一种液压增压注水泵,包括支撑板12,所述的支撑板12上设置有液压站1、控制柜4以及两组液压缸2、电机带油泵3和注水缸5,其中,一组注水缸5为两个注水缸,液压站1与电机带油泵3连通,电机带油泵3与液压缸2连通,液压缸2两端均通过导向块10固定连接有与其腔体连通的注水缸5,导向块10内侧卡住活塞杆8,所述的液压缸2中设置有两端均伸入到其两侧的注水缸5中的活塞杆8,所述的活塞杆8的两端和中间位置均设有活塞9,其中,活塞杆8两端设置的活塞9具有耐腐蚀的隔离板13,带有低压进水口6的注水管分两路,一路直接通过阀门与进水端的各注水缸5的进水口相连通,一路通过管道和阀门与出水端的各注水缸5的进水口相连通,带有高压出水口7的出水管分两路,一路直接与出水端的各注水缸5的出水口相连,一路与进水端的各注水缸5的出水口相连,所述的导向块10上均设置有用于向注水缸5提供润滑的油管11。其中,所述的阀门为电液换向阀。Referring to Figures 1 to 5, a hydraulic booster water injection pump includes a support plate 12 on which a hydraulic station 1, a control cabinet 4, two groups of hydraulic cylinders 2, a motor with an oil pump 3, and a water injection cylinder are arranged. 5. Among them, a group of water injection cylinders 5 are two water injection cylinders. The hydraulic station 1 communicates with the motor belt oil pump 3, and the motor belt oil pump 3 communicates with the hydraulic cylinder 2. Both ends of the hydraulic cylinder 2 are fixedly connected with the chamber through the guide block 10 body connected water injection cylinder 5, the inner side of the guide block 10 clamps the piston rod 8, the hydraulic cylinder 2 is provided with a piston rod 8 that both ends extend into the water injection cylinder 5 on both sides, and the piston rod Pistons 9 are provided at both ends and the middle of the piston rod 8, wherein the pistons 9 provided at both ends of the piston rod 8 have corrosion-resistant isolation plates 13, and the water injection pipe with the low-pressure water inlet 6 is divided into two routes, one of which directly passes through the valve and The water inlets of each water injection cylinder 5 at the water inlet are connected, and one road is connected with the water inlets of each water injection cylinder 5 at the water outlet through pipelines and valves. The water outlets of the water injection cylinders 5 are connected, and one way is connected with the water outlets of the water injection cylinders 5 at the water inlet end. The guide blocks 10 are all provided with oil pipes 11 for providing lubrication to the water injection cylinders 5 . Wherein, the valve is an electro-hydraulic reversing valve.

本实用新型的工作原理:Working principle of the utility model:

当开始工作时:电机带油泵的电机带动其的油泵,油泵从液压站吸油,油通过油泵以高压的形式注入到液压缸中,液压缸向左运动,进水端的注水缸从低压进水口6的注水管中直接吸进低压水,同时出水端的注水缸从高压出水口出。当液压缸向右运动,出水端的注水缸从低压进水口6的注水管中吸水,水经过其上方的注水管流入其中,同时进水端的注水缸的出水口中的水通过与出水管相连的管道,从高压出水口7流出。When starting to work: the motor with the oil pump drives its oil pump, the oil pump absorbs oil from the hydraulic station, the oil is injected into the hydraulic cylinder through the oil pump in the form of high pressure, the hydraulic cylinder moves to the left, and the water injection cylinder at the water inlet is from the low pressure water inlet 6 The low-pressure water is directly sucked into the water injection pipe of the pump, and the water injection cylinder at the water outlet is discharged from the high-pressure water outlet at the same time. When the hydraulic cylinder moves to the right, the water injection cylinder at the water outlet end absorbs water from the water injection pipe of the low-pressure water inlet 6, and the water flows into it through the water injection pipe above it, and at the same time, the water in the water outlet of the water injection cylinder at the water inlet end passes through the pipe connected to the water outlet pipe , flowing out from the high-pressure water outlet 7.

本设备的工作方式为24小时常型工作,设备的最高压力31.5MPa,额定使用压力25MPa,电机功率为90KW-4以满足设备动力需求;设备的冷却采用大流量风冷装置为液压站的油温控制提供保障,保持油温在60度以内,以满足使用;液压油过滤采用两道过滤,吸油过滤器和高压过滤,以保证液压阀的正常使用及油的清洁度。The working mode of this equipment is 24-hour regular work, the maximum pressure of the equipment is 31.5MPa, the rated working pressure is 25MPa, and the motor power is 90KW-4 to meet the power demand of the equipment; the cooling of the equipment adopts a large flow air cooling device as the oil of the hydraulic station The temperature control provides guarantee to keep the oil temperature within 60 degrees to meet the needs of use; the hydraulic oil filter adopts two filters, oil suction filter and high pressure filter, to ensure the normal use of the hydraulic valve and the cleanliness of the oil.

每台注水泵配四只注水缸,其中两只一组,两组注水缸交替往复同步工作,分别由两只电液换向阀控制,油缸推动水缸运动,达到吸水、出水的。液压缸往复一次的时间为:46s到60s可调;电机启动采用软启动,避免启动电流过大;液压站上面的液压阀电磁铁采用24V;液压缸往复控制采用光电开关控制。Each water injection pump is equipped with four water injection cylinders, two of which are in a group. The two groups of water injection cylinders work alternately and reciprocatingly and synchronously. They are respectively controlled by two electro-hydraulic reversing valves. The oil cylinders push the water cylinders to move to achieve water absorption and water discharge. The reciprocating time of the hydraulic cylinder is adjustable from 46s to 60s; the motor starts with a soft start to avoid excessive starting current; the hydraulic valve electromagnet on the hydraulic station uses 24V; the reciprocating control of the hydraulic cylinder is controlled by a photoelectric switch.

本实用新型由于采用液压,因此减少了不必要的环节,且液压推力大,因此节能。且由于该注水泵的结构简单,因此成本降低。Because the utility model adopts hydraulic pressure, unnecessary links are reduced, and the hydraulic thrust is large, so energy is saved. And because the structure of the water injection pump is simple, the cost is reduced.

以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (6)

1.一种液压增压注水泵,其特征在于,包括支撑板(12),所述的支撑板(12)上设置有液压站(1)、控制柜(4)以及至少一组液压缸(2)、电机带油泵(3)和注水缸(5),液压站(1)与电机带油泵(3)连通,电机带油泵(3)与液压缸(2)连通,液压缸(2)两端均连接有与其腔体连通的注水缸(5),所述的液压缸(2)中设置有两端均伸入到其两侧的注水缸(5)中的活塞杆(8),所述的活塞杆(8)的两端和中间位置均设有活塞(9),带有低压进水口(6)的注水管分两路,一路直接通过阀门与进水端的注水缸(5)的进水口相连通,一路通过管道和阀门与出水端的注水缸(5)的进水口相连通,带有高压出水口(7)的出水管分两路,一路直接与出水端的注水缸(5)的出水口相连,一路与进水端的注水缸(5)的出水口相连。1. A hydraulic booster water injection pump is characterized in that it comprises a support plate (12), and the described support plate (12) is provided with a hydraulic station (1), a control cabinet (4) and at least one group of hydraulic cylinders ( 2), motor belt oil pump (3) and water injection cylinder (5), hydraulic station (1) is connected with motor belt oil pump (3), motor belt oil pump (3) is connected with hydraulic cylinder (2), hydraulic cylinder (2) two Both ends are connected with a water injection cylinder (5) communicated with its cavity, and the hydraulic cylinder (2) is provided with a piston rod (8) whose both ends extend into the water injection cylinder (5) on both sides, so Pistons (9) are provided at both ends and in the middle of the piston rod (8) described above, and the water injection pipe with the low-pressure water inlet (6) is divided into two paths, one of which directly passes through the valve and the water injection cylinder (5) at the water inlet end. The water inlet is connected, and one way is connected with the water inlet of the water injection cylinder (5) at the water outlet through a pipeline and a valve. The water outlet links to each other, and all the way links to each other with the water outlet of the water injection tank (5) at the water inlet end. 2.根据权利要求1所述的液压增压注水泵,其特征在于,所述的支撑板(12)上设置有两组液压缸(2)、电机带油泵(3)和注水缸(5),其中一组注水缸(5)中包括两个注水缸。2. The hydraulic pressurized water injection pump according to claim 1, characterized in that two groups of hydraulic cylinders (2), motor belt oil pump (3) and water injection cylinder (5) are arranged on the support plate (12) , comprising two water injection cylinders in one group of water injection cylinders (5). 3.根据权利要求1所述的液压增压注水泵,其特征在于,所述的液压缸(2)与其两端的注水缸(5)通过导向块(10)固定连接,导向块(10)内侧卡住活塞杆(8)。3. The hydraulic booster water injection pump according to claim 1, characterized in that, the hydraulic cylinder (2) and the water injection cylinders (5) at both ends are fixedly connected through guide blocks (10), and the inside of the guide blocks (10) Block the piston rod (8). 4.根据权利要求3所述的液压增压注水泵,其特征在于,所述的导向块(10)上均设置有用于向注水缸(5)提供润滑的润滑装置(11)。4. The hydraulic booster water injection pump according to claim 3, characterized in that, said guide blocks (10) are provided with lubricating devices (11) for providing lubrication to the water injection cylinder (5). 5.根据权利要求4所述的液压增压注水泵,其特征在于,所述的润滑装置(11)为油管。5. The hydraulic booster water injection pump according to claim 4, characterized in that, the lubricating device (11) is an oil pipe. 6.根据权利要求1或4所述的液压增压注水泵,其特征在于,所述的活塞杆(8)两端设置有具有耐腐蚀隔离板(13)的活塞(9)。6. The hydraulic pressurized water injection pump according to claim 1 or 4, characterized in that a piston (9) with a corrosion-resistant isolation plate (13) is provided at both ends of the piston rod (8).
CN201420812342.9U 2014-12-18 2014-12-18 A kind of Pressurized Note Water Pump of Hydraulic Pressure Expired - Fee Related CN204371579U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114858372A (en) * 2022-05-24 2022-08-05 万丰镁瑞丁新材料科技有限公司 A mold high-pressure water test leak detection equipment
CN115045826A (en) * 2022-07-21 2022-09-13 西安思安博瑞智能制造研究院有限公司 A pressurized water injection device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114858372A (en) * 2022-05-24 2022-08-05 万丰镁瑞丁新材料科技有限公司 A mold high-pressure water test leak detection equipment
CN115045826A (en) * 2022-07-21 2022-09-13 西安思安博瑞智能制造研究院有限公司 A pressurized water injection device

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Granted publication date: 20150603