CN204369820U - Biomass gasifying furnace waste heat comprehensive utilization system - Google Patents
Biomass gasifying furnace waste heat comprehensive utilization system Download PDFInfo
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- 239000002918 waste heat Substances 0.000 title claims abstract description 26
- 239000007789 gas Substances 0.000 claims abstract description 89
- 238000002309 gasification Methods 0.000 claims abstract description 71
- 238000006243 chemical reaction Methods 0.000 claims abstract description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 152
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- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract 2
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- 238000005516 engineering process Methods 0.000 description 4
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- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
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- 235000007164 Oryza sativa Nutrition 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
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- Processing Of Solid Wastes (AREA)
- Solid-Fuel Combustion (AREA)
Abstract
本实用新型公开一种生物质气化炉余热综合利用系统,其炉体的内部空间通过第一筛板分隔为气化反应区和进料排气综合区。炉体的顶壁设有生物质进料口,炉体的底壁设有水蒸汽入口和热空气入口,第一筛板设有生物质出料口。进料排气综合区通过料筒分隔为生物质进料通道和燃气收集排出通道,并且在炉体的顶壁上于燃气收集排出通道的顶部设有燃气出口。燃气收集排出通道位于第一筛板的上表面、料筒的外表面以及炉体的内表面围成的空间内。在进料排气综合区的外侧沿炉体的外壁围绕设置有风壳,其中,风壳的上部设有冷风入口,风壳的下部设有热空气出口,冷风入口通过管线连接至风机,热空气出口通过管线与炉体的底壁上的热空气入口连通。
The utility model discloses a waste heat comprehensive utilization system of a biomass gasification furnace. The inner space of the furnace body is divided into a gasification reaction zone and a feed exhaust comprehensive zone through a first sieve plate. The top wall of the furnace body is provided with a biomass feed port, the bottom wall of the furnace body is provided with a steam inlet and a hot air inlet, and the first sieve plate is provided with a biomass discharge port. The feeding and exhaust comprehensive area is divided into a biomass feeding channel and a gas collecting and discharging channel through a barrel, and a gas outlet is provided on the top wall of the furnace body at the top of the gas collecting and discharging channel. The gas collection and discharge channel is located in the space surrounded by the upper surface of the first sieve plate, the outer surface of the barrel and the inner surface of the furnace body. On the outside of the feed and exhaust comprehensive area, a wind shell is arranged around the outer wall of the furnace body, wherein, the upper part of the wind shell is provided with a cold air inlet, and the lower part of the wind shell is provided with a hot air outlet. The cold air inlet is connected to the fan through a pipeline, and the hot air The air outlet communicates with the hot air inlet on the bottom wall of the furnace body through a pipeline.
Description
技术领域technical field
本实用新型涉及一种燃料生产系统,特别涉及一种生物质燃料生产系统。The utility model relates to a fuel production system, in particular to a biomass fuel production system.
背景技术Background technique
众所周知,煤、石油、天然气等化石能源都是不可再生资源,在人类大规模的开采下已逐渐枯竭。另外,这些燃料在燃烧时会向空气中排放大量的有毒有害气体,造成大气严重污染。为此,能源领域专家正努力寻找可再生的清洁燃料来代替化石能源。As we all know, coal, oil, natural gas and other fossil energy resources are non-renewable resources, which have been gradually exhausted under the large-scale exploitation of human beings. In addition, these fuels will emit a large amount of toxic and harmful gases into the air when they are burned, causing serious air pollution. To this end, experts in the energy field are working hard to find renewable and clean fuels to replace fossil energy.
生物质燃料(简称BMF,比如农林废弃物,如秸秆、锯末、甘蔗渣、稻糠等)具有以下几个特点:1、BMF的能量来自于其生长时对自然界CO2的吸收,因此BMF具有CO2生态“零”排放的特点;2、BMF的燃烧以挥发份为主,其固定碳的含量为15%左右,是典型的低碳燃料;3、BMF的含硫量比柴油还低,仅为0.05%,不需设置脱硫装置就可实现SO2的排放;4、BMF的灰份仅为1.8%,是煤基燃料的1/10左右,设置简单的除尘装置就能实现粉尘排放达标;5、BMF含氮量低,氧含量高,燃烧时生成较少的NOX;6、BMF来源于农林废弃物,原料分布广泛多样,成本低,循环生长,取之不尽用之不竭,是典型的循环经济项目。Biomass fuel (BMF for short, such as agricultural and forestry waste, such as straw, sawdust, bagasse, rice bran, etc.) has the following characteristics: 1. The energy of BMF comes from the absorption of CO 2 in nature during its growth, so BMF has CO 2. The characteristics of ecological "zero"emission; 2. The combustion of BMF is mainly volatile matter, and its fixed carbon content is about 15%, which is a typical low-carbon fuel; 3. The sulfur content of BMF is lower than that of diesel, only 0.05%, the emission of SO 2 can be realized without installing a desulfurization device; 4. The ash content of BMF is only 1.8%, which is about 1/10 of coal-based fuel, and the dust emission can reach the standard with a simple dust removal device; 5. BMF has low nitrogen content and high oxygen content, and generates less NOx during combustion; 6. BMF comes from agricultural and forestry waste, with wide and diverse distribution of raw materials, low cost, cyclic growth, and inexhaustible supply. It is a typical circular economy project.
生物质燃料技术的研究与开发己成为世界重大热门课题之一,受到世界各国政府与科学家的关注。生物质能的利用主要有直接燃烧、热化学转换和生物化学转换等3种途径。生物质的直接燃烧在相当长的历史时期是我国生物质能利用的主要方式。生物质的热化学转换是指在一定的温度和条件下,使生物质气化、炭化、热解和液化,以生产气态燃料、液态燃料和化学物质的技术。生物质的生物化学转换包括有生物质—沼气转换和生物质—乙醇转换等。The research and development of biomass fuel technology has become one of the world's major hot topics, and has attracted the attention of governments and scientists all over the world. There are three ways to utilize biomass energy: direct combustion, thermochemical conversion and biochemical conversion. The direct combustion of biomass has been the main way of biomass energy utilization in my country for a long time. The thermochemical conversion of biomass refers to the technology of gasifying, carbonizing, pyrolyzing and liquefying biomass to produce gaseous fuels, liquid fuels and chemical substances under certain temperature and conditions. The biochemical conversion of biomass includes biomass-biogas conversion and biomass-ethanol conversion.
生物质气化是以生物质为原料,在气化剂作用下,通常以氧气(空气、富氧或纯氧)、水蒸气或氢气等作为气化剂(也称为气化质),在高温条件下通过热化学反应,将生物质中可燃的部分转化为可燃气的过程。生物质气化时产生的气体成分主要包括H2、CH4和CO等,通常将这种可燃气体称为生物质燃气。Biomass gasification uses biomass as raw material. Under the action of gasification agent, usually oxygen (air, oxygen-enriched or pure oxygen), water vapor or hydrogen is used as gasification agent (also called gasification substance). The process of converting the combustible part of biomass into combustible gas through thermochemical reaction under high temperature conditions. The gas components produced during biomass gasification mainly include H 2 , CH 4 and CO, etc., and this combustible gas is usually called biomass gas.
在生物质的气化过程中,气化效果与燃烧过程有着密不可分的关系,这是因为燃烧过程是生物质气化的基础,而气化则是部分燃烧或缺氧燃烧,生物质中碳的氧化燃烧过程为气化过程提供了热量。在气化反应中,其他过程的进行情况取决于碳燃烧阶段的放热情况。因此,从根本上说,生物质气化过程是为了增加可燃气的产量而在高温条件下发生的热裂解过程。In the gasification process of biomass, the gasification effect is closely related to the combustion process, because the combustion process is the basis of biomass gasification, and gasification is partial combustion or anoxic combustion, and the carbon in biomass The oxidative combustion process provides heat for the gasification process. In the gasification reaction, the progress of other processes depends on the exothermic state of the carbon combustion stage. Therefore, fundamentally speaking, the biomass gasification process is a thermal cracking process that occurs under high temperature conditions in order to increase the production of combustible gas.
相对于其它的生物质利用技术而言,生物质气化技术是一种广泛使用的生物质能量转化方式。其特点主要包括能量转化效率高,设备简单,投资少,运行操作容易,不受地区、燃料种类和气候的限制。经过生物质气化炉产生的生物燃气可用于炊事、采暖和烘干谷物、木材等,还可作内燃机、热气机等动力装置的燃料,将其转化为电力或动力,提高生物质能源品位及其使用效率。Compared with other biomass utilization technologies, biomass gasification technology is a widely used biomass energy conversion method. Its characteristics mainly include high energy conversion efficiency, simple equipment, low investment, easy operation and operation, and is not restricted by region, fuel type and climate. The biogas produced by the biomass gasifier can be used for cooking, heating and drying grains, wood, etc., and can also be used as fuel for power devices such as internal combustion engines and heat engines, and it can be converted into electricity or power to improve the quality and quality of biomass energy. its efficiency.
生物质的气化过程主要在气化炉中进行,由于气化炉的类型、气化反应条件、工艺流程、气化剂的种类、原料的性质和粉碎粒度等条件的不同,其气化反应过程也不尽相同。但生物质气化过程在不同条件下的基本包括:C+O2=CO2;CO2+C=2CO;H2O+C=CO+H2等。The gasification process of biomass is mainly carried out in the gasification furnace. Due to the different types of gasification furnaces, gasification reaction conditions, process flow, types of gasification agents, properties of raw materials and crushing particle size, the gasification reaction The process is also different. However, the biomass gasification process under different conditions basically includes: C+O 2 =CO 2 ; CO 2 +C=2CO; H 2 O+C=CO+H 2 and so on.
一般而言,生物质的实际反应过程主要包括四个部分:(1)、干燥层,其中生物质从气化炉顶部进入气化器,被加热至大约200~300℃左右后,生物质原料中的水分首先受热蒸发,最终产物为干物料;(2)、热解层,其中生物质干物料从干燥层向下移动进入热解层,在高温作用下,生物质中挥发分将会大量地析出,其作用温度在500~600℃左右,挥发分析出后,生物质只剩下残余的木炭,其中热分解反应析出的挥发分主要包括氢气、一氧化碳、二氧化碳、甲烷、焦油和其它碳氢化合物等;(3)、氧化层(也叫燃烧层),其中生物质经热解层后仅剩下木炭,此时在氧化层中与被引入的空气发生剧烈反应,同时释放出大量的热量,为其它区域的反应提供热量,在氧化层中,其特点是反应速率快,层高较低,温度可以高达1000~1200℃左右,同时挥发分参与燃烧后进一步降解;(4)、还原层,还原层中没有氧气存在,氧化层中的燃烧产物及水蒸气与还原层中木炭发生还原反应,生物氢气和一氧化碳,这些气体与挥发分等形成了可燃气体,完成固体生物质向气体燃料的转化过程,由于还原反应是吸热反应,此时的温度降低到700~900℃左右,而其所需热量主要来源于氧化层。Generally speaking, the actual reaction process of biomass mainly includes four parts: (1) Drying layer, in which the biomass enters the gasifier from the top of the gasifier, and after being heated to about 200-300°C, the biomass raw material The moisture in the biomass is first heated and evaporated, and the final product is dry material; (2), the pyrolysis layer, in which the dry biomass material moves down from the dry layer into the pyrolysis layer, and under the action of high temperature, a large amount of volatile matter in the biomass will The action temperature is around 500-600°C. After volatile analysis, only residual charcoal remains in the biomass. The volatiles precipitated from thermal decomposition mainly include hydrogen, carbon monoxide, carbon dioxide, methane, tar and other hydrocarbons. Compounds, etc.; (3) Oxidation layer (also called combustion layer), in which only charcoal remains after the biomass is pyrolyzed. At this time, it reacts violently with the introduced air in the oxidation layer and releases a large amount of heat at the same time. , to provide heat for the reaction in other areas. In the oxide layer, it is characterized by fast reaction rate, low layer height, and the temperature can be as high as 1000-1200 ° C. At the same time, volatile matter participates in combustion and further degrades; (4), reduction layer , there is no oxygen in the reduction layer, the combustion products and water vapor in the oxidation layer undergo a reduction reaction with the charcoal in the reduction layer, biohydrogen and carbon monoxide, these gases and volatile matter form combustible gases, and complete the conversion of solid biomass to gas fuel In the conversion process, since the reduction reaction is an endothermic reaction, the temperature at this time drops to about 700-900 ° C, and the heat required mainly comes from the oxide layer.
生物质气化反应主要在气化炉中进行,因此气化炉是生物质气化的主要的设备,根据气化炉的运行方式不同可以分为流化床气化炉和固定床气化炉。其中,在流化床气化炉中,粉碎的生物质原料被投入气化炉中,气化剂由鼓风机从炉栅底部向上吹入气化炉内,燃料的气化反应是在“沸腾”状态完成的。其中,固定床气化炉是将切碎的生物质原料由炉子顶部加料口投入到固定床气化炉中,物料在炉内基本上按层次地进行气化反应,反应产生的气体在炉内的流动要靠动力装备风机来实现。The biomass gasification reaction is mainly carried out in the gasifier, so the gasifier is the main equipment for biomass gasification. According to the different operation modes of the gasifier, it can be divided into fluidized bed gasifier and fixed bed gasifier . Among them, in the fluidized bed gasification furnace, the pulverized biomass raw material is put into the gasification furnace, and the gasification agent is blown upward from the bottom of the grate into the gasification furnace by the blower, and the gasification reaction of the fuel is "boiling". status completed. Among them, the fixed-bed gasifier is to put the chopped biomass raw material into the fixed-bed gasifier through the charging port on the top of the furnace. The flow of the air is realized by the power equipment fan.
在上吸式固定床气化炉中,生物质原料从气化炉顶部送入,气化剂由炉体底部的进气口进入炉内参与反应,反应产生的气体自下向上流动,最后由气化炉上部的燃气出口排出。其中,生物质的反应过程从上到下依次包括干燥层、热解层、还原层、氧化层。其优点主要是:燃气在经过热分解区和干燥区时,将其本身所携带的热量传给生物质原料,用于原料的干燥和热分解,同时降低燃气的温度,提高气化炉的热效率;由于生物质原料从炉子上部加入,因此生物燃气由上部出来时经过物料层,对燃气有一定的过滤作用,减少生物燃气中的灰分含量。In the up-suction fixed-bed gasifier, the biomass raw material is fed from the top of the gasifier, and the gasification agent enters the furnace from the gas inlet at the bottom of the furnace to participate in the reaction. The gas generated by the reaction flows from bottom to top, and finally The gas outlet on the upper part of the gasifier is discharged. Among them, the reaction process of biomass includes drying layer, pyrolysis layer, reduction layer and oxidation layer in sequence from top to bottom. Its main advantages are: when the gas passes through the thermal decomposition zone and the drying zone, it transfers the heat it carries to the biomass raw material, which is used for drying and thermal decomposition of the raw material, while reducing the temperature of the gas and improving the thermal efficiency of the gasifier ; Since the biomass raw material is added from the upper part of the furnace, the biogas passes through the material layer when it comes out from the upper part, which has a certain filtering effect on the gas and reduces the ash content in the biogas.
如中国专利申请公开第101737795A号所揭示的一种以空气水蒸汽为气化剂的生物质气化锅炉,包括炉体、炉排、燃料均分器和预热管,炉体由内炉壁和套在内炉壁上的外炉壁构成,炉体的上部空腔的外形呈圆柱形,炉体的上部空腔为气化燃烧室,炉体的下部空腔的外形呈倒锥形,炉体的下部空腔为落灰室,炉排位于落灰室的上方且设置在气化燃烧室的下端内,预热管设置气化燃烧室内的上端且与安装在炉体的上端壁的燃料均分器连通;生物质气化锅炉还包括进水管、雾化喷嘴、空气进入管、隔板、热空气水蒸汽混合管路、喉管、二次风管组和连接管;热空气水蒸汽混合管路设置在炉排的下方,炉排由多个水平设置的炉排管纵横交织在一起构成,每个炉排管的下半部管壁开有多个一次风通孔;位于炉排上方的圆柱形炉体的外侧壁上设有密闭环形雾化腔,密闭环形雾化腔直接通过内炉壁与气化燃烧室进行热交换,隔板设置在密闭的环形雾化腔内,空气进入管与隔板一侧的密闭环形雾化腔连通,进水管通过雾化喷嘴与隔板另一侧的密闭环形雾化腔连通,热空气水蒸汽混合管路的出口和隔板与雾化喷嘴之间的密闭环形雾化腔连通,各个炉排管通过热空气水蒸汽混合管路与密闭环形雾化腔连通。然而,该以空气水蒸汽为气化剂的生物质气化锅炉存在以下缺点或不足:(1)、直接制得的生物质燃气中焦油含量较大,如果不进行过滤处理将严重影响燃气的后续使用性能,而该生物质气化锅炉专利申请中未揭示或建议如何有效降低生物质燃气中焦油含量;(2)、该生物质气化锅炉的中上部的炉壁未采取余热回收构造,浪费了一部分热能,如果能将这部分热能用于预热空气或水将会更加节能环保;(3)、该生物质气化锅炉的生物质进料通道与生物质燃气排出通道未进行物理上的分隔,这不利于分别控制加料和排气;(4)、该生物质气化锅炉的水蒸汽制备方式是通过雾化喷嘴直接将水管中的冷水喷向高温炉壁而加热成水蒸汽直接供应给气化炉内,这样制成的水蒸汽中必然含有一定量的雾化水滴,这不利于后续在气化炉中进行的还原反应;(5)、该生物质气化锅炉的一次风制备方式是将冷空气直接送入密闭环形雾化腔中与水蒸汽混合制成热空气水蒸汽混合气后供应给气化炉内,这样会使得水蒸汽中雾化水滴的含量进一步增加。As disclosed in Chinese Patent Application Publication No. 101737795A, a biomass gasification boiler using air water vapor as a gasification agent includes a furnace body, a fire grate, a fuel equalizer and a preheating pipe. The furnace body consists of an inner furnace wall It is composed of an outer furnace wall set on the inner furnace wall. The shape of the upper cavity of the furnace body is cylindrical, the upper cavity of the furnace body is a gasification combustion chamber, and the shape of the lower cavity of the furnace body is an inverted cone. The lower cavity of the furnace body is the ash chamber, the fire grate is located above the ash chamber and is arranged in the lower end of the gasification combustion chamber, and the preheating pipe is arranged at the upper end of the gasification combustion chamber and is connected with the upper end wall of the furnace body. The fuel equalizer is connected; the biomass gasification boiler also includes water inlet pipes, atomizing nozzles, air inlet pipes, baffles, hot air and water steam mixing pipes, throat pipes, secondary air pipe groups and connecting pipes; hot air water The steam mixing pipeline is arranged under the grate, which is composed of multiple horizontally arranged grate tubes intertwined vertically and horizontally, and the lower half of each grate tube has multiple primary air through holes; The outer wall of the cylindrical furnace body above the row is provided with a closed annular atomization chamber, which directly exchanges heat with the gasification combustion chamber through the inner furnace wall, and the partition is set in the closed annular atomization chamber. The air inlet pipe communicates with the closed annular atomizing chamber on one side of the partition, the water inlet pipe communicates with the closed annular atomizing chamber on the other side of the partition through the atomizing nozzle, and the outlet of the hot air and water vapor mixing pipeline and the partition and the mist The airtight annular atomization chamber between the spray nozzles is connected, and each grate pipe is connected with the airtight annular atomization chamber through the hot air water steam mixing pipeline. However, the biomass gasification boiler using air steam as gasification agent has the following disadvantages or deficiencies: (1), the tar content in the directly produced biomass gas is relatively large, and if it is not filtered, it will seriously affect the quality of the gas. Subsequent use performance, and the patent application of the biomass gasification boiler did not disclose or suggest how to effectively reduce the tar content in the biomass gas; (2) The upper and middle furnace walls of the biomass gasification boiler did not adopt waste heat recovery structure, A part of heat energy is wasted, if this part of heat energy can be used to preheat air or water, it will be more energy-saving and environmentally friendly; (3), the biomass feed channel and biomass gas discharge channel of the biomass gasification boiler are not physically connected (4) The steam preparation method of the biomass gasification boiler is to directly spray the cold water in the water pipe to the high-temperature furnace wall through the atomizing nozzle and heat it into steam directly The steam produced in this way must contain a certain amount of atomized water droplets, which is not conducive to the subsequent reduction reaction in the gasifier; (5), the primary wind of the biomass gasification boiler The preparation method is to send cold air directly into the closed annular atomization chamber and mix it with water vapor to form a hot air-water-steam mixture, which is then supplied to the gasifier, which will further increase the content of atomized water droplets in the water vapor.
又如中国专利申请公开第102643676A号所揭示的一种燃气回流燃烧自供热生物质热解气化方法,生物质在热解气化炉内,以空气和水蒸气为气化剂进行热解气化反应,利用产出燃气的余热将由蒸发器产出的水蒸汽制备成过热水蒸汽给炉内补热,并回流部分产出的燃气入炉燃烧为气化反应提供热量,采用高温裂解去除焦油,确保气化炉整体处于高温氛围,使生物热解碳的气化过程和焦油的裂解过程趋于完全。然而,该燃气回流燃烧自供热生物质热解气化方法存在以下缺点或不足:(1)、其未揭示或建议如何有效降低生物质燃气中焦油含量;(2)、其使用的空气未利用锅炉余热进行预热;(3)、其需要采用专门的蒸发器制得水蒸汽;(4)、其炉壁未采取余热回收构造,浪费了一部分热能。Another example is a gasification method disclosed in Chinese Patent Application Publication No. 102643676A, in which the biomass is pyrolyzed in a pyrolysis gasifier using air and water vapor as gasification agents. Gasification reaction, using the waste heat of the produced gas to prepare the water vapor produced by the evaporator into superheated steam to supplement the heat in the furnace, and return part of the produced gas to the furnace for combustion to provide heat for the gasification reaction, using high temperature cracking Remove tar, ensure that the gasifier as a whole is in a high-temperature atmosphere, and make the gasification process of bio-pyrolytic carbon and the cracking process of tar tend to be complete. However, there are the following disadvantages or deficiencies in this gas backflow combustion self-supply biomass pyrolysis gasification method: (1), it does not disclose or suggest how to effectively reduce the tar content in biomass gas; (2), the air it uses is not Use boiler waste heat for preheating; (3), it needs to use a special evaporator to produce water vapor; (4), its furnace wall does not adopt waste heat recovery structure, wasting a part of heat energy.
因此,提供一种能够充分提高能源利用率的生物质气化炉余热综合利用系统成为业内急需解决的问题。Therefore, it is an urgent problem to be solved in the industry to provide a comprehensive utilization system for waste heat of a biomass gasifier that can fully improve the energy utilization rate.
发明内容Contents of the invention
本实用新型的目的是提供一种生物质气化炉余热综合利用系统,其能够充分提高能源利用率并提高生物质燃气的品质。The purpose of the utility model is to provide a biomass gasification furnace waste heat comprehensive utilization system, which can fully improve the energy utilization rate and improve the quality of biomass gas.
根据本实用新型的一个方面,提供一种生物质气化炉余热综合利用系统,包括:上吸式固定床气化炉,上吸式固定床气化炉包括炉体,炉体的内部空间通过第一筛板分隔为位于中下部的用于堆积生物质料层的气化反应区以及位于气化反应区上方的进料排气综合区,其中,炉体的顶壁设有生物质进料口,炉体的底壁设有水蒸汽入口和热空气入口,第一筛板设有生物质出料口。其中,进料排气综合区通过料筒分隔为位于中央的生物质进料通道以及围绕生物质进料通道设置的燃气收集排出通道,并且在炉体的顶壁上于燃气收集排出通道的顶部设有燃气出口;生物质进料通道的一端与炉体顶壁上的生物质进料口连通,生物质进料通道的另一端与第一筛板上的生物质出料口连通,燃气收集排出通道位于第一筛板的上表面、料筒的外表面以及炉体的内表面围成的空间内;并且在进料排气综合区的外侧沿炉体的外壁围绕设置有风壳用于回收利用进料排气综合区的炉壁热量以制备热空气,其中,风壳的上部设有冷风入口,风壳的下部设有热空气出口,冷风入口通过管线连接至风机,热空气出口通过管线与炉体的底壁上的热空气入口连通,从而冷空气在风壳内预热成热空气(100~200摄氏度,比如大约150摄氏度)后经由热空气入口输送至炉体内与通过水蒸汽入口输送的水蒸汽一起使气化反应区内堆积的生物质料气化。According to one aspect of the present utility model, there is provided a system for comprehensive utilization of waste heat of a biomass gasifier, comprising: an up-suction fixed-bed gasifier, the up-suction fixed-bed gasifier includes a furnace body, and the inner space of the furnace body passes through The first sieve plate is divided into a gasification reaction zone for accumulating biomass material layers in the middle and lower part and a comprehensive feed and exhaust zone above the gasification reaction zone, wherein the top wall of the furnace body is provided with a biomass feed port , the bottom wall of the furnace body is provided with a steam inlet and a hot air inlet, and the first sieve plate is provided with a biomass outlet. Among them, the feed and exhaust comprehensive area is divided into a biomass feed channel in the center and a gas collection and discharge channel arranged around the biomass feed channel through the barrel, and the top wall of the furnace body is located at the top of the gas collection and discharge channel. A gas outlet is provided; one end of the biomass feed channel communicates with the biomass feed port on the top wall of the furnace body, and the other end of the biomass feed channel communicates with the biomass discharge port on the first sieve plate, and the gas is collected The discharge channel is located in the space enclosed by the upper surface of the first sieve plate, the outer surface of the material barrel and the inner surface of the furnace body; and a wind shell is arranged around the outer wall of the furnace body outside the integrated feed and exhaust area for The heat of the furnace wall in the comprehensive area of feed and exhaust is recycled to prepare hot air. The upper part of the air shell is provided with a cold air inlet, and the lower part of the air shell is provided with a hot air outlet. The cold air inlet is connected to the fan through a pipeline, and the hot air outlet passes through The pipeline communicates with the hot air inlet on the bottom wall of the furnace body, so that the cold air is preheated into hot air (100-200 degrees Celsius, such as about 150 degrees Celsius) in the air shell and then transported to the furnace body through the hot air inlet and passed through the steam The water vapor delivered at the inlet together gasifies the biomass accumulated in the gasification reaction zone.
优选地,可以在燃气收集排出通道内设有换热盘管用于回收利用生物质燃气中的热量以一次制备水蒸汽。其中,冷水在换热盘管内被加热成100摄氏度左右的汽水混合物,蒸汽干度约为60%。Preferably, a heat exchange coil can be provided in the gas collection and discharge channel for recovering and utilizing the heat in the biomass gas to produce steam at one time. Among them, the cold water is heated into a steam-water mixture at about 100 degrees Celsius in the heat exchange coil, and the dryness of the steam is about 60%.
优选地,可以在气化反应区的外侧沿炉体的外壁围绕设置有水套用于回收利用气化反应区的炉壁热量以二次制备水蒸汽。其中,来自换热盘管的汽水混合物在水套内进一步被加热以提高蒸汽温度和干度,同时来自汽水分离器的回水在水套内被循环加热为水蒸汽以节省水资源,此外,控制水套内回水的量小于水套容积的20%以避免影响系统的正常运行。Preferably, a water jacket may be provided around the outer wall of the furnace body outside the gasification reaction zone to recycle heat from the furnace wall of the gasification reaction zone for secondary production of water vapor. Among them, the steam-water mixture from the heat exchange coil is further heated in the water jacket to increase the steam temperature and dryness, and at the same time, the return water from the steam-water separator is circulated and heated into steam in the water jacket to save water resources. In addition, Control the amount of return water in the water jacket to be less than 20% of the volume of the water jacket to avoid affecting the normal operation of the system.
优选地,生物质气化炉余热综合利用系统可以进一步设有汽水分离器用于去除水蒸汽中的液态水以三次制备水蒸汽。本实用新型中的汽水分离器为常规汽水分离器,其工作原理为:含水的蒸汽进入汽水分离器,并在其中以离心向下倾斜式运动,夹带的水份由于速度降低而被分离出来;被分离的液体流经疏水阀排出,干燥清洁的蒸汽从分离器出口排出。Preferably, the waste heat comprehensive utilization system of the biomass gasifier can be further provided with a steam-water separator for removing liquid water in the water vapor so as to prepare the water vapor three times. The steam-water separator in the utility model is a conventional steam-water separator, and its working principle is: the steam containing water enters the steam-water separator, and moves downward in a centrifugal manner, and the entrained water is separated due to the speed reduction; The separated liquid is discharged through the steam trap, and the dry and clean steam is discharged from the outlet of the separator.
可选择地,水套的上部设有进水口和汽水出口,水套的下部设有回水入口;换热盘管的一端与水泵连接而另一端与水套的进水口连通,以将一次制备的水蒸汽输送至水套内进行二次制备。Optionally, the upper part of the water jacket is provided with a water inlet and a steam-water outlet, and the lower part of the water jacket is provided with a return water inlet; one end of the heat exchange coil is connected to the water pump and the other end is communicated with the water inlet of the water jacket, so that the primary preparation The water vapor is sent to the water jacket for secondary preparation.
可选择地,汽水分离器设有汽水入口、回水出口以及蒸汽出口;汽水入口通过管线与水套的汽水出口连通以将水套内的汽水混合物引入汽水分离器内分离出高纯度水蒸汽;回水出口通过管线与水套的回水入口连通用于将汽水分离器内分离出的液态水送入水套内加热以循环制备水蒸汽;蒸汽出口通过管线与炉体底壁上的水蒸汽入口连通。Optionally, the steam-water separator is provided with a steam-water inlet, a return water outlet and a steam outlet; the steam-water inlet communicates with the steam-water outlet of the water jacket through a pipeline to introduce the steam-water mixture in the water jacket into the steam-water separator to separate high-purity water vapor; The return water outlet is connected with the return water inlet of the water jacket through the pipeline, which is used to send the liquid water separated in the steam-water separator into the water jacket for heating to circulate and prepare water vapor; the steam outlet is connected with the water vapor on the bottom wall of the furnace through the pipeline. The entrance is connected.
可选择地,第一筛板的上方可以设有陶瓷球过滤层用于一级过滤生物质燃气中的焦油,换热盘管在燃气收集排出通道内设置于陶瓷球过滤层的上方。Optionally, a ceramic ball filter layer may be provided above the first sieve plate for primary filtration of tar in the biomass gas, and the heat exchange coil is arranged above the ceramic ball filter layer in the gas collection and discharge channel.
可选择地,生物质气化炉余热综合利用系统可以进一步包括旋风除尘装置,燃气出口通过管线连接至旋风除尘装置以除去生物质燃气中的灰分,旋风除尘装置包括一级燃气入口、一级燃气出口以及下料器,一级燃气入口沿着旋风除尘装置的本体的切向方向设置以使得燃气在旋风除尘装置内部盘旋流动,一级燃气出口设置于旋风除尘装置的本体的顶部,下料器设置于旋风除尘装置的本体的底部用于收集灰分。Optionally, the biomass gasifier waste heat comprehensive utilization system may further include a cyclone dust removal device, and the gas outlet is connected to the cyclone dust removal device through a pipeline to remove ash in the biomass gas. The cyclone dust removal device includes a primary gas inlet, a primary gas The outlet and the feeder, the primary gas inlet is arranged along the tangential direction of the cyclone dust collector body so that the gas spirals and flows inside the cyclone dust collector, the primary gas outlet is arranged on the top of the cyclone dust collector body, and the feeder It is installed at the bottom of the body of the cyclone dust collector for collecting ash.
可选择地,生物质气化炉余热综合利用系统可以进一步包括二级过滤装置,二级过滤装置设有二级燃气入口和二级燃气出口,二级燃气入口通过管线连接至旋风除尘装置的一级燃气出口,二级燃气出口输出洁净生物质燃气。Optionally, the waste heat comprehensive utilization system of the biomass gasifier may further include a secondary filter device, the secondary filter device is provided with a secondary gas inlet and a secondary gas outlet, and the secondary gas inlet is connected to the first stage of the cyclone dust removal device through a pipeline The first-level gas outlet, and the second-level gas outlet output clean biomass gas.
可选择地,二级过滤装置的内部可以包括由第二筛板分隔成的位于下部的过渡除灰腔以及位于过渡除灰腔上方的过滤区,过滤区包括由间隔板分隔成的第一过滤腔和第二过滤腔,第一过滤腔和第二过滤腔的中下部均设有锯末过滤层,二级燃气入口设置于第一过滤腔的顶部,二级燃气出口设置于第二过滤腔的顶部。Optionally, the interior of the secondary filter device may include a lower transition ash chamber separated by a second sieve plate and a filter area above the transition ash chamber. The filter area includes the first filter area separated by a partition plate. cavity and the second filter cavity, the middle and lower parts of the first filter cavity and the second filter cavity are provided with a sawdust filter layer, the secondary gas inlet is set on the top of the first filter cavity, and the secondary gas outlet is set at the top of the second filter cavity top.
可选择地,生物质出料口的下方设有分料锥用于将生物质料均匀地分散至气化反应区。Optionally, a distribution cone is provided below the biomass outlet for uniformly dispersing the biomass into the gasification reaction zone.
优选地,进一步设有旋转驱动装置用于驱动分料锥旋转,使得生物质料更加均匀地分散。Preferably, a rotary driving device is further provided for driving the distribution cone to rotate, so that the biomass can be dispersed more evenly.
可选择地,上吸式固定床气化炉的炉体为圆筒状,第一筛板为圆环状并且第一筛板上开设若干通孔。Optionally, the furnace body of the updraft fixed-bed gasifier is cylindrical, the first sieve plate is annular and several through holes are opened on the first sieve plate.
可选择地,在第二过滤腔内于锯末过滤层的顶部进一步设置第三筛板以防止制得的洁净生物质燃气中混入锯末。Optionally, a third sieve plate is further arranged on the top of the sawdust filter layer in the second filter chamber to prevent sawdust from being mixed into the prepared clean biomass gas.
可选择地,生物质进料口设置于炉体的顶壁的中央,生物质出料口设置于第一筛板的中央。Optionally, the biomass inlet is arranged at the center of the top wall of the furnace body, and the biomass outlet is arranged at the center of the first sieve plate.
可替代地,上吸式固定床气化炉的下部设有集灰室,集灰室与气化反应区之间通过炉排相隔,炉排下方布置有至少一个水蒸汽管和至少一个热空气管,水蒸汽管包括若干个水蒸汽出口,热空气管包括若干个热空气出口,水蒸汽管和热空气管呈十字交叉状布置或套环状布置。Alternatively, the lower part of the up-suction fixed-bed gasifier is provided with an ash collection chamber, and the ash collection chamber is separated from the gasification reaction zone by a fire grate, and at least one steam pipe and at least one hot air pipe are arranged below the fire grate. The water vapor pipe includes several water vapor outlets, the hot air pipe includes several hot air outlets, and the water vapor pipe and the hot air pipe are arranged in a cross shape or a ring shape.
本实用新型的有益效果是:(1)、设置风壳用以预热空气、设置换热盘管和水套用以加热水蒸汽,充分提高了生物质能的利用率;(2)、采用三级工艺制备高纯度水蒸汽,充分提高了生物质气化炉的反应效率;(3)、采用二级过滤焦油工艺以及旋风除尘工艺,充分提高了清洁生物质燃料的品质。The beneficial effects of the utility model are: (1), the air shell is set to preheat the air, and the heat exchange coil and the water jacket are set to heat the water vapor, which fully improves the utilization rate of biomass energy; (2), adopts three High-purity water vapor is prepared by a two-stage process, which fully improves the reaction efficiency of the biomass gasifier; (3), the two-stage filter tar process and the cyclone dust removal process are used to fully improve the quality of clean biomass fuel.
附图说明Description of drawings
图1示出了本实用新型生物质气化炉余热综合利用系统的示意图。Fig. 1 shows a schematic diagram of the waste heat comprehensive utilization system of the biomass gasifier of the present invention.
图2示出了本实用新型另一实施方式的示意图。Fig. 2 shows a schematic diagram of another embodiment of the present invention.
具体实施方式Detailed ways
请参照图1,根据本实用新型的一种实施方式,生物质气化炉余热综合利用系统包括:上吸式固定床气化炉100、汽水分离器300、旋风除尘装置500以及二级过滤装置700。Please refer to Fig. 1, according to an embodiment of the present utility model, the biomass gasifier waste heat comprehensive utilization system includes: an updraft fixed-bed gasifier 100, a steam-water separator 300, a cyclone dust removal device 500 and a secondary filter device 700.
上吸式固定床气化炉100包括炉体110,炉体的内部空间通过第一筛板120分隔为位于中下部的用于堆积生物质料层的气化反应区150以及位于气化反应区130上方的进料排气综合区(未标号)。其中,炉体110的顶壁设有生物质进料口115,炉体110的底壁设有水蒸汽入口116和热空气入口117。The updraft fixed-bed gasifier 100 includes a furnace body 110, and the inner space of the furnace body is divided into a gasification reaction zone 150 in the middle and lower part for accumulating biomass material layers and a gasification reaction zone 130 in the middle and lower part by a first sieve plate 120. The upper feed and exhaust integration area (not numbered). Wherein, the top wall of the furnace body 110 is provided with a biomass feed port 115 , and the bottom wall of the furnace body 110 is provided with a steam inlet 116 and a hot air inlet 117 .
在该非限制性实施方式中,上吸式固定床气化炉100的炉体110为圆筒状,第一筛板120为圆环状并且其上开设若干通孔。生物质进料口115设置于炉体110的顶壁的中央,生物质出料口125设置于第一筛板120的中央。In this non-limiting embodiment, the furnace body 110 of the updraft fixed-bed gasifier 100 is cylindrical, and the first sieve plate 120 is circular and has several through holes. The biomass inlet 115 is arranged at the center of the top wall of the furnace body 110 , and the biomass outlet 125 is arranged at the center of the first sieve plate 120 .
进料排气综合区通过料筒150分隔为位于中央的生物质进料通道160以及围绕生物质进料通道160设置的燃气收集排出通道170。在炉体110的顶壁上于燃气收集排出通道170的顶部设有燃气出口177。生物质进料通道160的一端与炉体顶壁上的生物质进料口115连通,生物质进料通道160的另一端与第一筛板120上的生物质出料口125连通。燃气收集排出通道170位于第一筛板120的上表面、料筒150的外表面以及炉体110的内表面围成的空间内。The integrated feed and exhaust area is divided into a biomass feed channel 160 located in the center and a gas collection and discharge channel 170 arranged around the biomass feed channel 160 through the barrel 150 . A gas outlet 177 is provided on the top wall of the furnace body 110 at the top of the gas collection and discharge channel 170 . One end of the biomass feed channel 160 communicates with the biomass feed port 115 on the top wall of the furnace body, and the other end of the biomass feed channel 160 communicates with the biomass discharge port 125 on the first sieve plate 120 . The gas collection and discharge channel 170 is located in the space enclosed by the upper surface of the first sieve plate 120 , the outer surface of the barrel 150 and the inner surface of the furnace body 110 .
燃气收集排出通道170内设有换热盘管140用于回收利用生物质燃气中的热量以一次制备水蒸汽。来自水泵900的冷水在换热盘管140内被加热成100摄氏度左右的汽水混合物,其中蒸汽干度约为60%。The gas collection and discharge channel 170 is provided with a heat exchange coil 140 for recovering and utilizing the heat in the biomass gas to produce steam at one time. The cold water from the water pump 900 is heated in the heat exchange coil 140 into a steam-water mixture at about 100 degrees Celsius, wherein the dryness of the steam is about 60%.
在燃气收集排出通道170内,于第一筛板120的上方且于换热盘管140的下方设有陶瓷球过滤层400用于一级过滤生物质燃气中的焦油。In the gas collection and discharge channel 170 , a ceramic ball filter layer 400 is provided above the first sieve plate 120 and below the heat exchange coil 140 for primary filtering of tar in the biomass gas.
在该非限制性实施方式中,该上吸式固定床气化炉100进一步在进料排气综合区的外侧沿炉体110的外壁围绕设置有风壳180,其用于回收利用进料排气综合区的炉壁热量以制备热空气。风壳180的上部设有冷风入口185,风壳180的下部设有热空气出口186,冷风入口185通过管线连接至风机800,热空气出口186通过管线与炉体110的底壁上的热空气入口117连通。In this non-limiting embodiment, the updraft fixed-bed gasifier 100 is further provided with a wind shell 180 around the outer wall of the furnace body 110 on the outside of the integrated feed and exhaust area, which is used to recycle the feed exhaust. The furnace wall heat in the gas complex area is used to prepare hot air. The top of wind shell 180 is provided with cold air inlet 185, and the bottom of wind shell 180 is provided with hot air outlet 186, and cold air inlet 185 is connected to fan 800 by pipeline, and hot air outlet 186 passes the hot air on the bottom wall of body of heater 110 through pipeline. Inlet 117 communicates.
在该非限制性实施方式中,该上吸式固定床气化炉100进一步在气化反应区130的外侧沿炉体110的外壁围绕设置有水套190用于回收利用气化反应区的炉壁热量以二次制备水蒸汽。来自换热盘管140的汽水混合物在水套190内进一步被加热以提高蒸汽温度和干度,同时来自汽水分离器300的回水在水套190内被循环加热为水蒸汽以节省水资源。In this non-limiting embodiment, the updraft fixed-bed gasifier 100 is further provided with a water jacket 190 around the outer wall of the furnace body 110 on the outside of the gasification reaction zone 130 for recycling the furnace in the gasification reaction zone. The wall heat produces water vapor secondary. The steam-water mixture from the heat exchange coil 140 is further heated in the water jacket 190 to increase the temperature and dryness of the steam, while the return water from the steam-water separator 300 is circulated and heated into steam in the water jacket 190 to save water resources.
水套190的上部设有进水口191和汽水出口192,水套190的下部设有回水入口193。换热盘管140的一端与水泵900连接而另一端与水套190的进水口191连通,以将一次制备的水蒸汽输送至水套190内进行二次制备。The upper part of the water jacket 190 is provided with a water inlet 191 and a steam-water outlet 192 , and the lower part of the water jacket 190 is provided with a return water inlet 193 . One end of the heat exchange coil 140 is connected to the water pump 900 and the other end is connected to the water inlet 191 of the water jacket 190 , so as to transport the water vapor produced in the primary stage into the water jacket 190 for secondary preparation.
在该非限制性实施方式中,生物质气化炉余热综合利用系统进一步设有汽水分离器300用于去除水蒸汽中的液态水以三次制备水蒸汽。汽水分离器300设有汽水入口301、蒸汽出口302以及回水出口303。汽水入口301通过管线与水套190的汽水出口192连通以将水套内的汽水混合物引入汽水分离器内分离出高纯度水蒸汽。回水出口303通过管线与水套190的回水入口193连通用于将汽水分离器内分离出的液态水送入水套内加热以循环制备水蒸汽。蒸汽出口302通过管线与炉体110的底壁上的水蒸汽入口116连通。In this non-limiting embodiment, the waste heat comprehensive utilization system of the biomass gasifier is further provided with a steam-water separator 300 for removing liquid water in the water vapor to prepare water vapor three times. The steam-water separator 300 is provided with a steam-water inlet 301 , a steam outlet 302 and a return water outlet 303 . The steam-water inlet 301 communicates with the steam-water outlet 192 of the water jacket 190 through a pipeline to introduce the steam-water mixture in the water jacket into the steam-water separator to separate high-purity water vapor. The return water outlet 303 communicates with the return water inlet 193 of the water jacket 190 through a pipeline for sending the liquid water separated in the steam-water separator into the water jacket for heating to circulate and prepare water vapor. The steam outlet 302 communicates with the steam inlet 116 on the bottom wall of the furnace body 110 through a pipeline.
从而,来自风机800的冷空气在风壳180内预热成大约150摄氏度的热空气后,经由热空气入口117输送至炉体110内。来自水泵900的冷水在换热盘管140内加热成约100摄氏度的汽水混合物,汽水混合物进一步在水套190内加热以提高蒸汽温度和干度,随后汽水混合物进入汽水分离器300内分离出高纯度水蒸汽。制备好的热空气和水蒸汽分别输送至气化反应区130使其中堆积的生物质料200气化。气化产生的生物质燃气经由第一筛板120进入燃气收集排出通道170内,生物质燃气首先经过陶瓷球过滤层400进行一级过滤焦油后,再与换热盘管140内的冷水换热,最后约110摄氏度的生物质燃气从燃气出口177排出该上吸式固定床气化炉100。Therefore, the cold air from the fan 800 is preheated into hot air at about 150 degrees Celsius in the air casing 180 , and then delivered into the furnace body 110 through the hot air inlet 117 . The cold water from the water pump 900 is heated in the heat exchange coil 140 to form a steam-water mixture at about 100 degrees Celsius, and the steam-water mixture is further heated in the water jacket 190 to increase the temperature and dryness of the steam, and then the steam-water mixture enters the steam-water separator 300 to separate high Purity water vapor. The prepared hot air and steam are sent to the gasification reaction zone 130 to gasify the biomass 200 accumulated therein. The biomass gas produced by gasification enters the gas collection and discharge channel 170 through the first sieve plate 120, and the biomass gas first passes through the ceramic ball filter layer 400 to filter the tar first, and then exchanges heat with the cold water in the heat exchange coil 140 , and finally the biomass gas at about 110 degrees Celsius is discharged from the updraft fixed-bed gasifier 100 through the gas outlet 177 .
作为一种可替代实施方式,生物质气化炉余热综合利用系统进一步包括旋风除尘装置500。上吸式固定床气化炉100的燃气出口177通过管线连接至旋风除尘装置500以除去生物质燃气中的灰分。旋风除尘装置500包括一级燃气入口501、一级燃气出口502以及下料器505。一级燃气入口501沿着旋风除尘装置500的本体(在该实施方式中,该本体近似圆筒状)的切向方向设置以使得燃气在旋风除尘装置500内部盘旋流动。一级燃气出口502设置于旋风除尘装置500的本体的顶部。下料器505设置于旋风除尘装置500的本体的底部用于收集灰分。As an alternative embodiment, the system for comprehensive utilization of waste heat of biomass gasifier further includes a cyclone dust removal device 500 . The gas outlet 177 of the updraft fixed-bed gasifier 100 is connected to a cyclone dust removal device 500 through a pipeline to remove ash in the biomass gas. The cyclone dust removal device 500 includes a primary gas inlet 501 , a primary gas outlet 502 and a feeder 505 . The primary gas inlet 501 is arranged along the tangential direction of the body of the cyclone dust removal device 500 (in this embodiment, the body is approximately cylindrical) so that the gas spirals and flows inside the cyclone dust removal device 500 . The primary gas outlet 502 is arranged on the top of the main body of the cyclone dust removal device 500 . The feeder 505 is disposed at the bottom of the body of the cyclone dust removal device 500 for collecting ash.
作为一种可替代实施方式,生物质气化炉余热综合利用系统进一步包括二级过滤装置700。二级过滤装置700设有二级燃气入口701和二级燃气出口702。二级燃气入口701通过管线连接至旋风除尘装置的一级燃气出口502,二级燃气出口702输出洁净生物质燃气。二级过滤装置700的内部包括由第二筛板720分隔成的位于下部的过渡除灰腔730以及位于过渡除灰腔上方的过滤区(未标号)。过滤区包括由间隔板750分隔成的第一过滤腔760和第二过滤腔770,第一过滤腔760和第二过滤腔770的中下部均设有锯末过滤层780。二级燃气入口701设置于第一过滤腔760的顶部,二级燃气出口702设置于第二过滤腔770的顶部。在第二过滤腔770内于锯末过滤层780的顶部进一步设置第三筛板790以防止制得的洁净生物质燃气中混入锯末。As an alternative embodiment, the system for comprehensive utilization of waste heat of biomass gasifier further includes a secondary filter device 700 . The secondary filter device 700 is provided with a secondary gas inlet 701 and a secondary gas outlet 702 . The secondary gas inlet 701 is connected to the primary gas outlet 502 of the cyclone dust removal device through a pipeline, and the secondary gas outlet 702 outputs clean biomass gas. The interior of the secondary filter device 700 includes a lower transition ash removal chamber 730 separated by the second sieve plate 720 and a filter area (not labeled) above the transition ash removal chamber. The filter area includes a first filter cavity 760 and a second filter cavity 770 separated by a partition plate 750 , and a sawdust filter layer 780 is provided at the middle and lower parts of the first filter cavity 760 and the second filter cavity 770 . The secondary gas inlet 701 is set on the top of the first filter cavity 760 , and the secondary gas outlet 702 is set on the top of the second filter cavity 770 . A third sieve plate 790 is further provided on the top of the sawdust filter layer 780 in the second filter chamber 770 to prevent sawdust from being mixed into the prepared clean biomass gas.
作为一种可替代实施方式,生物质出料口125的下方设有分料锥166用于将生物质料均匀地分散至气化反应区130,并进一步设有旋转驱动装置(图未示)用于驱动分料锥166旋转,使得生物质料更加均匀地分散。As an alternative embodiment, a distribution cone 166 is provided below the biomass outlet 125 for uniformly dispersing the biomass to the gasification reaction zone 130, and a rotary drive device (not shown) is further provided for To drive the distribution cone 166 to rotate, so that the biomass is more evenly dispersed.
作为一种可替代实施方式,上吸式固定床气化炉的下部设有集灰室(图未示),集灰室与气化反应区之间通过炉排(图未示)相隔,炉排下方布置有多个水蒸汽管和多个热空气管,水蒸汽管包括若干个水蒸汽出口,热空气管包括若干个热空气出口,水蒸汽管和热空气管呈十字交叉状布置。As an alternative embodiment, the lower part of the up-suction fixed-bed gasifier is provided with an ash collection chamber (not shown in the figure), and the ash collection chamber and the gasification reaction zone are separated by a grate (not shown in the figure). A plurality of water vapor pipes and a plurality of hot air pipes are arranged below the row, the water vapor pipes include several water vapor outlets, the hot air pipes include several hot air outlets, and the water vapor pipes and the hot air pipes are arranged in a cross shape.
请参照图2,作为一种替代实施方式,其主要结构与前述实施方式相同,不同之处在于未采用旋风除尘装置500及二级过滤装置700,制备的生物质燃气可直接通过管线供应给其它锅炉设备作为燃料使用,或者用于炊事、采暖或烘干谷物、木材等方面。Please refer to Fig. 2, as an alternative embodiment, its main structure is the same as the previous embodiment, the difference is that the cyclone dust removal device 500 and the secondary filter device 700 are not used, and the prepared biomass gas can be directly supplied to other Boiler equipment is used as fuel, or for cooking, heating or drying grain, wood, etc.
尽管在此已详细描述本实用新型的优选实施方式,但要理解的是本实用新型并不局限于这里详细描述和示出的具体结构,在不偏离本实用新型的实质和范围的情况下可由本领域的技术人员实现其它的变型和变体。例如,可以将一级制备的水蒸汽或二级制备的水蒸汽直接供应给气化反应区而不采用下一级水蒸汽制备工艺。此外,系统各处的温度或压力等参数可以根据具体使用条件在本实用新型所公开的范围内适当选取。Although the preferred embodiment of the present utility model has been described in detail here, it should be understood that the present utility model is not limited to the specific structures described and shown in detail here, and can be made by Other modifications and variations will occur to those skilled in the art. For example, the steam produced by the primary stage or the steam produced by the secondary stage can be directly supplied to the gasification reaction zone without using the next stage steam production process. In addition, parameters such as temperature or pressure at various places in the system can be properly selected within the scope disclosed in the utility model according to specific service conditions.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106479569A (en) * | 2015-08-28 | 2017-03-08 | 安徽友力节能设备有限公司 | A kind of straw gasification device |
| CN106479571A (en) * | 2015-08-28 | 2017-03-08 | 安徽友力节能设备有限公司 | A kind of stalk gasifier |
| CN108913207A (en) * | 2018-07-19 | 2018-11-30 | 南通万达锅炉有限公司 | Biomass gasifying furnace |
-
2014
- 2014-12-04 CN CN201420760441.7U patent/CN204369820U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106479569A (en) * | 2015-08-28 | 2017-03-08 | 安徽友力节能设备有限公司 | A kind of straw gasification device |
| CN106479571A (en) * | 2015-08-28 | 2017-03-08 | 安徽友力节能设备有限公司 | A kind of stalk gasifier |
| CN108913207A (en) * | 2018-07-19 | 2018-11-30 | 南通万达锅炉有限公司 | Biomass gasifying furnace |
| CN108913207B (en) * | 2018-07-19 | 2024-03-22 | 南通万达能源动力科技有限公司 | Biomass gasification furnace |
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