CN204359474U - Electric rotating machine gullet positioning torque proving installation - Google Patents

Electric rotating machine gullet positioning torque proving installation Download PDF

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Publication number
CN204359474U
CN204359474U CN201420870936.5U CN201420870936U CN204359474U CN 204359474 U CN204359474 U CN 204359474U CN 201420870936 U CN201420870936 U CN 201420870936U CN 204359474 U CN204359474 U CN 204359474U
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motor
torque
cogging torque
position sensor
tested
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张学成
姜红
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Xi'an Micromotor Research Institute Co ltd
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XI'AN MICROMOTOR RESEARCH INSTITUTE
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Abstract

本实用新型涉及一种电机性能测试技术,尤其涉及旋转电机齿槽定位转矩测试装置,包括安装在试验平台上的扭矩传感器、位置传感器以及谐波减速器;扭矩传感器与待测电机相连,扭矩传感器与位置传感器的输入端相连,位置传感器的输出端与谐波减速器相连,谐波减速器与驱动电机相连;扭矩传感器还与用于将矩转速传感器采集到的数据进行处理的数据采集处理系统相连。本实用新型通过扭矩传感器、位置传感器来测量待测电机的齿槽定位转矩及电机位置,通过数据采集处理系统将扭矩传感器采集到的数据进行处理,本实用新型能够实现电机齿槽定位转矩的自动测试,能全面反映电机在360度范围内的齿槽定位转矩,为电机的性能分析提供准确的数据依据。

The utility model relates to a motor performance testing technology, in particular to a cogging positioning torque testing device for a rotating motor, comprising a torque sensor, a position sensor and a harmonic reducer installed on the test platform; the torque sensor is connected with the motor to be tested, and the torque The sensor is connected to the input end of the position sensor, the output end of the position sensor is connected to the harmonic reducer, and the harmonic reducer is connected to the drive motor; the torque sensor is also connected to the data acquisition and processing device for processing the data collected by the torque speed sensor The system is connected. The utility model measures the cogging torque and motor position of the motor to be tested through the torque sensor and the position sensor, and processes the data collected by the torque sensor through the data acquisition and processing system. The utility model can realize the cogging torque of the motor The automatic test can fully reflect the cogging torque of the motor in the range of 360 degrees, and provide accurate data basis for the performance analysis of the motor.

Description

旋转电机齿槽定位转矩测试装置Rotating electrical machine cogging torque test device

技术领域technical field

本实用新型涉及一种电机性能测试技术,尤其涉及旋转电机齿槽定位转矩测试装置。The utility model relates to a motor performance testing technology, in particular to a cogging torque testing device for a rotary motor.

背景技术Background technique

电机的齿槽定位转矩传统测量方法是用悬吊砝码的方法进行,这种方法简单,容易实现,但精度较差,不能反映出齿槽定位转矩在一转内连续变化的情况,因此,只能作一种比较粗略的测量。The traditional measurement method of the cogging torque of the motor is to use the method of hanging weights. This method is simple and easy to implement, but the accuracy is poor, and it cannot reflect the continuous change of the cogging torque within one revolution. Therefore, only a rough measurement can be made.

实用新型内容Utility model content

本实用新型的目的在于克服上述现有技术中存在的不足,提供一种能够准确的检测电机的齿槽定位转矩,为电机的设计提供准确数据支持的旋转电机齿槽定位转矩测试装置。The purpose of the utility model is to overcome the shortcomings of the above-mentioned prior art, and provide a rotating motor cogging torque testing device that can accurately detect the cogging torque of the motor and provide accurate data support for the design of the motor.

为解决上述问题,本实用新型采取的技术方案为:安装在试验平台上的用于采集待测电机齿槽定位转矩的力矩转速传感器、用于采集待测电机位置信息的位置传感器以及用于驱动用于驱动力矩转速传感器、位置传感器及待测电机转动的驱动装置;In order to solve the above problems, the technical solution adopted by the utility model is: a torque speed sensor installed on the test platform for collecting the cogging torque of the motor to be tested, a position sensor for collecting the position information of the motor to be tested, and a sensor for Drive the driving device for driving the rotation of the torque speed sensor, the position sensor and the motor to be tested;

所述的力矩转速传感器的输入端与待测电机相连,力矩转速传感器的输出端与位置传感器的输入端相连,位置传感器的输出端与驱动装置连接,The input end of the torque speed sensor is connected to the motor to be tested, the output end of the torque speed sensor is connected to the input end of the position sensor, and the output end of the position sensor is connected to the driving device.

所述的力矩转速传感器及位置传感器还与用于将力矩转速传感器及位置传感器采集到的数据进行处理并得出待测电机齿槽定位转矩的性能曲线的数据采集处理系统相连。The torque speed sensor and the position sensor are also connected with a data acquisition and processing system for processing the data collected by the torque speed sensor and the position sensor and obtaining the performance curve of the cogging torque of the motor to be tested.

所述的驱动装置包括与位置传感器连接的谐波减速器及与谐波减速器连接的伺服电机。The driving device includes a harmonic speed reducer connected with the position sensor and a servo motor connected with the harmonic speed reducer.

所述的谐波减速器采用XB系列的谐波传动减速器。Said harmonic reducer adopts XB series harmonic drive reducer.

所述的待测电机为旋转电机。The motor to be tested is a rotating motor.

所述的位置传感器为角度位置传感器。The position sensor is an angular position sensor.

所述的力矩转速传感器的输入端通过一号联轴器与待测电机相连,力矩转速传感器的输出端通过二号联轴器与位置传感器相连。The input end of the torque speed sensor is connected with the motor to be tested through the No. 1 shaft coupling, and the output end of the torque speed sensor is connected with the position sensor through the No. 2 shaft coupling.

在位置传感器与驱动装置支架设置有固定在试验平台上驱动装置支架,驱动装置及位置传感器分别固定在驱动装置支架两侧;The position sensor and the drive device bracket are provided with a drive device bracket fixed on the test platform, and the drive device and the position sensor are respectively fixed on both sides of the drive device bracket;

所述的力矩转速传感器通过用于支撑力矩转速传感器的力矩转速传感器支架固定安装在试验平台上;The torque speed sensor is fixedly installed on the test platform through a torque speed sensor bracket for supporting the torque speed sensor;

所述的待测电机通过用于支撑待测电机的电机支架固定安装在试验平台上。The motor to be tested is fixedly installed on the test platform through a motor bracket for supporting the motor to be tested.

所述的数据采集处理系统包括:The data acquisition and processing system includes:

用于将采集到的待测电机齿槽定位转矩的模拟量电信号转换为数字量电信号输出的数据采集模块;A data acquisition module for converting the collected analog electrical signal of the cogging torque of the motor to be tested into a digital electrical signal output;

用于对所述数字量电信号进行运算并利用电机转矩计算公式计算出待测电机的某一范围内的齿槽定位转矩,并根据得到的齿槽定位转矩计算出360度范围内的待测电机的齿槽定位转矩,并将其绘制成电机齿槽定位转矩的性能曲线的数据处理模块;It is used to calculate the digital electrical signal and use the motor torque calculation formula to calculate the cogging torque within a certain range of the motor to be tested, and calculate the cogging torque within a range of 360 degrees according to the obtained cogging torque. A data processing module that draws the cogging torque of the motor to be tested and plots it as a performance curve of the motor's cogging torque;

根据所述数据处理模块的运算结果显示待测电机齿槽定位转矩性能曲线的显示模块。A display module for displaying the cogging torque performance curve of the motor to be tested according to the calculation result of the data processing module.

与现有技术相比,本实用新型具有以下有益效果:本实用新型将力矩转速传感器、位置传感器以及用于驱动力矩转速传感器、位置传感器及待测电机转动的驱动装置组合安装在试验平台上,再将它们与数据采集处理系统连接形成齿槽定位转矩自动测试系统,通过力矩转速传感器、位置传感器来测量待测电机的齿槽定位转矩及电机位置,通过数据采集处理系统将扭矩传感器、位置传感器采集到的数据进行处理,最终得出电机齿槽定位转矩的性能曲线,本实用新型能够实现电机齿槽定位转矩的自动测试,能全面反映电机在360度范围内的齿槽定位转矩,为电机的性能分析提供准确的数据依据。Compared with the prior art, the utility model has the following beneficial effects: the utility model combines the torque speed sensor, the position sensor and the driving device for driving the torque speed sensor, the position sensor and the motor to be tested on the test platform, Then connect them with the data acquisition and processing system to form a cogging torque automatic test system, measure the cogging torque and motor position of the motor to be tested through the torque speed sensor and position sensor, and use the data acquisition and processing system to connect the torque sensor, The data collected by the position sensor is processed, and finally the performance curve of the cogging torque of the motor is obtained. The utility model can realize the automatic test of the cogging torque of the motor, and can fully reflect the cogging positioning of the motor within the range of 360 degrees The torque provides accurate data basis for the performance analysis of the motor.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

其中,1、试验平台;2、待测电机;3、力矩转速传感器;4、位置传感器;5、一号联轴器;6、二号联轴器;7、谐波减速器;8、驱动电机。Among them, 1. Test platform; 2. Motor to be tested; 3. Torque speed sensor; 4. Position sensor; 5. Coupling No. 1; 6. Coupling No. 2; 7. Harmonic reducer; 8. Drive motor.

具体实施方式Detailed ways

以下结合附图对本实用新型做进一步详细说明:Below in conjunction with accompanying drawing, the utility model is described in further detail:

参见图1,本实用新型包括通过用于支撑力矩转速传感器3的力矩转速传感器支架固定安装在试验平台1上的力矩转速传感器3,该力矩转速传感器3用于采集待测电机2齿槽定位转矩;通过用于支撑谐波减速器7的谐波支架固定安装在试验平台1上的谐波减速器7,以及通过用于支撑待测电机2的电机支架固定安装在试验平台1上的待测电机2,其中,力矩转速传感器3的输入端通过一号联轴器5与待测电机2相连,力矩转速传感器3的输出端通过二号联轴器6与位置传感器4的输入端相连,位置传感器4的输出端与谐波减速器7相连,谐波减速器7与驱动电机8相连;Referring to Fig. 1, the utility model comprises the torque speed sensor 3 that is fixedly installed on the test platform 1 by the torque speed sensor bracket for supporting the torque speed sensor 3, and the torque speed sensor 3 is used to collect the cogging positioning rotation speed of the motor 2 to be tested. Moment; the harmonic reducer 7 fixedly installed on the test platform 1 by the harmonic support for supporting the harmonic reducer 7, and the test platform 1 fixedly installed on the test platform 1 by the motor support for supporting the motor 2 to be tested Measuring motor 2, wherein the input end of the torque speed sensor 3 is connected to the motor 2 to be tested through the No. 1 shaft coupling 5, and the output end of the torque speed sensor 3 is connected to the input end of the position sensor 4 through the No. 2 shaft coupling 6, The output end of the position sensor 4 is connected with the harmonic reducer 7, and the harmonic reducer 7 is connected with the driving motor 8;

力矩转速传感器3及位置传感器4还与用于将力矩转速传感器3及位置传感器4采集到的数据进行处理并得出待测电机齿槽定位转矩的性能曲线的数据采集处理系统相连。The torque speed sensor 3 and the position sensor 4 are also connected with a data acquisition and processing system for processing the data collected by the torque speed sensor 3 and the position sensor 4 and obtaining the performance curve of the cogging torque of the motor to be tested.

本实用新型的谐波减速器7采用XB系列的谐波传动减速器。The harmonic reducer 7 of the present utility model adopts the XB series harmonic drive reducer.

本实用新型的待测电机2为旋转电机。The motor 2 to be tested of the utility model is a rotary motor.

本实用新型的位置传感器4为角度位置传感器。The position sensor 4 of the present utility model is an angular position sensor.

本实用新型的数据采集处理系统包括:The data collection and processing system of the present utility model comprises:

用于将采集到的齿槽定位转矩的模拟量电信号转换为数字量电信号输出的数据采集模块;A data acquisition module for converting the collected analog electrical signal of the cogging torque into a digital electrical signal output;

用于对所述数字量电信号进行运算并利用电机转矩计算公式计算出待测电机的某一范围内的齿槽定位转矩,并根据得到的齿槽定位转矩计算出360度范围内的待测电机的齿槽定位转矩,并将其绘制成电机齿槽定位转矩的性能曲线的数据处理模块;It is used to calculate the digital electrical signal and use the motor torque calculation formula to calculate the cogging torque within a certain range of the motor to be tested, and calculate the cogging torque within a range of 360 degrees according to the obtained cogging torque. A data processing module that draws the cogging torque of the motor to be tested and plots it as a performance curve of the motor's cogging torque;

根据所述数据处理模块的运算结果显示待测电机齿槽定位转矩性能曲线的显示模块。A display module for displaying the cogging torque performance curve of the motor to be tested according to the calculation result of the data processing module.

本实用新型的工作过程:Working process of the present utility model:

使用时通过扭矩传感器支架、电机支架以及谐波支架将力矩转速传感器3、待测电机2以及谐波传感器7固定在试验平台1上,再将它们与数据采集处理系统连接接形成齿槽定位转矩自动测试系统,通过扭矩传感器3、位置传感器4来测量待测电机2的齿槽定位转矩及电机位置,通过数据采集处理系统将力矩转速传感器3采集到的数据进行处理,最终得出电机齿槽定位转矩的性能曲线,本实用新型能够实现电机齿槽定位转矩的自动测试,本实用新型结构简单,容易实现,但精度高,能全面反映电机在360度范围内的齿槽定位转矩,为电机的性能分析提供准确的数据依据。When in use, the torque speed sensor 3, the motor to be tested 2 and the harmonic sensor 7 are fixed on the test platform 1 through the torque sensor bracket, the motor bracket and the harmonic bracket, and then they are connected with the data acquisition and processing system to form a cogging positioning rotation The torque automatic test system measures the cogging torque and motor position of the motor 2 to be tested through the torque sensor 3 and the position sensor 4, processes the data collected by the torque speed sensor 3 through the data acquisition and processing system, and finally obtains the motor The performance curve of the cogging torque, the utility model can realize the automatic test of the cogging torque of the motor, the utility model is simple in structure, easy to realize, but high in precision, and can fully reflect the cogging positioning of the motor in the range of 360 degrees The torque provides accurate data basis for the performance analysis of the motor.

Claims (8)

1.旋转电机齿槽定位转矩测试装置,其特征在于:包括安装在试验平台(1)上的用于采集待测电机齿槽定位转矩的力矩转速传感器(3)、用于采集待测电机(2)位置信息的位置传感器(4)以及用于驱动用于驱动力矩转速传感器(3)、位置传感器(4)及待测电机(2)转动的驱动装置;1. Rotating electrical machine cogging torque testing device, it is characterized in that: comprise the torque rotational speed sensor (3) that is installed on the test platform (1) and be used for collecting the cogging torque of motor to be tested, be used for collecting A position sensor (4) for the position information of the motor (2) and a driving device for driving the rotation of the torque speed sensor (3), the position sensor (4) and the motor to be measured (2); 所述的力矩转速传感器(3)的输入端与待测电机(2)相连,力矩转速传感器(3)的输出端与位置传感器(4)的输入端相连,位置传感器(4)的输出端与驱动装置连接,The input end of described torque speed sensor (3) links to each other with the motor (2) to be measured, and the output end of torque speed sensor (3) links to each other with the input end of position sensor (4), and the output end of position sensor (4) is connected with drive connection, 所述的力矩转速传感器(3)及位置传感器(4)还与用于将力矩转速传感器(3)及位置传感器(4)采集到的数据进行处理并得出待测电机齿槽定位转矩的性能曲线的数据采集处理系统相连。The torque speed sensor (3) and the position sensor (4) are also used to process the data collected by the torque speed sensor (3) and the position sensor (4) and obtain the cogging torque of the motor to be measured The data acquisition and processing system of the performance curve is connected. 2.根据权利要求1所述的旋转电机齿槽定位转矩测试装置,其特征在于:所述的驱动装置包括与位置传感器(4)连接的谐波减速器(7)以及与谐波减速器(7)连接的伺服电机(8)。2. The cogging torque testing device for rotating electrical machines according to claim 1, characterized in that: the drive device includes a harmonic reducer (7) connected to the position sensor (4) and a harmonic reducer connected to the harmonic reducer (7) Connect the servo motor (8). 3.根据权利要求2所述的旋转电机齿槽定位转矩测试装置,其特征在于:所述的谐波减速器(7)采用XB系列的谐波传动减速器。3. The device for testing cogging torque of a rotating electrical machine according to claim 2, characterized in that: the harmonic reducer (7) is an XB series harmonic drive reducer. 4.根据权利要求1所述的旋转电机齿槽定位转矩测试装置,其特征在于:所述的待测电机(2)为旋转电机。4. The device for testing cogging torque of a rotating electric machine according to claim 1, characterized in that: the electric machine (2) to be tested is a rotating electric machine. 5.根据权利要求1所述的旋转电机齿槽定位转矩测试装置,其特征在于:所述的位置传感器(4)为角度位置传感器。5. The device for testing cogging torque of a rotating electrical machine according to claim 1, characterized in that the position sensor (4) is an angular position sensor. 6.根据权利要求1所述的旋转电机齿槽定位转矩测试装置,其特征在于:所述的力矩转速传感器(3)的输入端通过一号联轴器(5)与待测电机(2)相连,力矩转速传感器(3)的输出端通过二号联轴器(6)与位置传感器(4)相连。6. The cogging torque testing device for rotating electrical machines according to claim 1, characterized in that: the input end of the torque speed sensor (3) is connected to the motor to be tested (2) through the No. 1 shaft coupling (5) ), and the output end of the torque speed sensor (3) is connected with the position sensor (4) through the No. 2 shaft coupling (6). 7.根据权利要求1所述的旋转电机齿槽定位转矩测试装置,其特征在于:在位置传感器(4)与驱动装置支架设置有固定在试验平台(1)上驱动装置支架,驱动装置及位置传感器(4)分别固定在驱动装置支架两侧;7. The cogging torque testing device for rotating electrical machines according to claim 1, characterized in that: the position sensor (4) and the drive device support are provided with a drive device support fixed on the test platform (1), the drive device and The position sensor (4) is respectively fixed on both sides of the drive device bracket; 所述的力矩转速传感器(3)通过用于支撑力矩转速传感器(3)的力矩转速传感器支架固定安装在试验平台(1)上;The torque speed sensor (3) is fixedly installed on the test platform (1) through a torque speed sensor bracket for supporting the torque speed sensor (3); 所述的待测电机(2)通过用于支撑待测电机(2)的电机支架固定安装在试验平台(1)上。The motor to be tested (2) is fixedly installed on the test platform (1) through a motor bracket for supporting the motor to be tested (2). 8.根据权利要求1所述的旋转电机齿槽定位转矩测试装置,其特征在于:所述的数据采集处理系统包括:8. The rotating electrical machine cogging torque test device according to claim 1, characterized in that: the data acquisition and processing system comprises: 用于将采集到的待测电机齿槽定位转矩的模拟量电信号转换为数字量电信号输出的数据采集模块;A data acquisition module for converting the collected analog electrical signal of the cogging torque of the motor to be tested into a digital electrical signal output; 用于对所述数字量电信号进行运算并利用电机转矩计算公式计算出待测电机的某一范围内的齿槽定位转矩,并根据得到的齿槽定位转矩计算出360度范围内的待测电机的齿槽定位转矩,并将其绘制成电机齿槽定位转矩的性能曲线的数据处理模块;It is used to calculate the digital electrical signal and use the motor torque calculation formula to calculate the cogging torque within a certain range of the motor to be tested, and calculate the cogging torque within a range of 360 degrees according to the obtained cogging torque. A data processing module that draws the cogging torque of the motor to be tested and plots it as a performance curve of the motor's cogging torque; 根据所述数据处理模块的运算结果显示待测电机齿槽定位转矩性能曲线的显示模块。A display module for displaying the cogging torque performance curve of the motor to be tested according to the calculation result of the data processing module.
CN201420870936.5U 2014-12-31 2014-12-31 Electric rotating machine gullet positioning torque proving installation Expired - Lifetime CN204359474U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104964776A (en) * 2015-06-30 2015-10-07 清华大学苏州汽车研究院(相城) Measuring device and method for cogging torque and friction torque of motor
CN105403832A (en) * 2015-11-26 2016-03-16 北京卫星制造厂 Comprehensive property test system for stepping motor
CN106931882A (en) * 2017-03-21 2017-07-07 常州雷利电机科技有限公司 For the bumper and absorbing shock part detection means and its detection method of impeller rotary part
CN112051046A (en) * 2020-09-07 2020-12-08 北京航空航天大学 High-precision motor performance measuring device
CN114646463A (en) * 2022-03-29 2022-06-21 山东中科伺易智能技术有限公司 A cogging torque testing device

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104964776A (en) * 2015-06-30 2015-10-07 清华大学苏州汽车研究院(相城) Measuring device and method for cogging torque and friction torque of motor
CN105403832A (en) * 2015-11-26 2016-03-16 北京卫星制造厂 Comprehensive property test system for stepping motor
CN105403832B (en) * 2015-11-26 2018-12-21 北京卫星制造厂 A kind of stepper motor comprehensive performance testing system
CN106931882A (en) * 2017-03-21 2017-07-07 常州雷利电机科技有限公司 For the bumper and absorbing shock part detection means and its detection method of impeller rotary part
CN106931882B (en) * 2017-03-21 2023-01-20 常州雷利电机科技有限公司 Detection device and detection method for buffering and damping piece of impeller rotating part
CN112051046A (en) * 2020-09-07 2020-12-08 北京航空航天大学 High-precision motor performance measuring device
CN114646463A (en) * 2022-03-29 2022-06-21 山东中科伺易智能技术有限公司 A cogging torque testing device

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