CN204359406U - The resonance frequency test macro of ultrasonic flowmeter transducer - Google Patents
The resonance frequency test macro of ultrasonic flowmeter transducer Download PDFInfo
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- CN204359406U CN204359406U CN201420824236.2U CN201420824236U CN204359406U CN 204359406 U CN204359406 U CN 204359406U CN 201420824236 U CN201420824236 U CN 201420824236U CN 204359406 U CN204359406 U CN 204359406U
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Abstract
一种超声波流量计换能器的谐振频率测试系统,包括DSP、FPGA电路、发射换能器、接收换能器、DA转换器、AD转换器、功率放大电路、存储器,DSP用于将测试命令传递给FPGA电路,FPGA电路用于接收DSP的测试命令,输出数据序列给DA转换器,DA转换器用于接收FPGA电路的数据序列输出不同频率的正弦波信号驱动发射换能器,发射换能器用于发送超声脉冲信号给接收换能器,接收换能器用于接收发射换能器的超声脉冲信号发生压电转换,输出一定峰值的正弦信号给AD转换器,FPGA电路用于采样AD转换器的采样值输出给DSP,DSP判断出AD采样值中峰值最大的点,并将该点所对应的频率值作为谐振频率写入存储器。
A resonant frequency testing system for ultrasonic flowmeter transducers, including DSP, FPGA circuit, transmitting transducer, receiving transducer, DA converter, AD converter, power amplifier circuit, memory, DSP is used to test command Pass it to the FPGA circuit, the FPGA circuit is used to receive the test command of the DSP, and output the data sequence to the DA converter, and the DA converter is used to receive the data sequence of the FPGA circuit and output sine wave signals of different frequencies to drive the transmitting transducer. It is used to send the ultrasonic pulse signal to the receiving transducer. The receiving transducer is used to receive the ultrasonic pulse signal of the transmitting transducer for piezoelectric conversion, and output a sinusoidal signal with a certain peak value to the AD converter. The FPGA circuit is used to sample the output of the AD converter. The sampled value is output to the DSP, and the DSP judges the point with the largest peak value in the AD sampled value, and writes the frequency value corresponding to this point into the memory as the resonance frequency.
Description
技术领域 technical field
本实用新型涉及超声波流量计换能器驱动领域,尤其涉及一种超声波流量计换能器的谐振频率测试系统。 The utility model relates to the driving field of ultrasonic flowmeter transducers, in particular to a resonant frequency testing system of ultrasonic flowmeter transducers.
背景技术 Background technique
超声波流量计产品通常采用时差法测量流体流速,基本原理都是测量超声波脉冲在顺水流和逆水流中的时间差来反应流速,从而测出流量。图7所示为超声波流量计时差法测流速的示意图,从第一换能器开始发送脉冲到第二换能器接收到脉冲信号的时间为t1,从第二换能器发送脉冲到第一换能器接收到脉冲信号的时间为t2。 t1与t2之差为⊿t,其与管道内流体流速关系如式1所示: Ultrasonic flowmeter products usually use the time difference method to measure the fluid flow rate. The basic principle is to measure the time difference of the ultrasonic pulse in the downstream flow and the upstream flow to reflect the flow rate, so as to measure the flow rate. Figure 7 is a schematic diagram of ultrasonic flowmeter differential flow rate measurement, the time from the first transducer to send the pulse to the second transducer receives the pulse signal is t1, from the second transducer to send the pulse to the first The time when the transducer receives the pulse signal is t2. The difference between t1 and t2 is ⊿t, and its relationship with the fluid velocity in the pipeline is shown in Equation 1:
(1) (1)
式中,c为超声波在流体中的速度,D为管道直径是两超声波换能器与管道水平方向夹角。由式1可见,当超声波在静止流体中传播速度可认为是常数时,流体流速就与时间差⊿t成正比,测量⊿t即可得到流速,进而求得流量。 In the formula, c is the speed of ultrasonic waves in the fluid, and D is the diameter of the pipe is the angle between the two ultrasonic transducers and the horizontal direction of the pipeline. It can be seen from Equation 1 that when the propagation velocity of ultrasonic waves in a stationary fluid can be considered constant, the fluid flow velocity is proportional to the time difference ⊿t, and the flow velocity can be obtained by measuring ⊿t, and then the flow rate can be obtained.
超声波流量计换能器的驱动频率都是固定的,如液体超声波传感器的驱动频率都是1M Hz,气体超声波传感器的驱动频率 200kHz。但是超声波换能器本质上属于压电晶体,每个换能器都有唯一的谐振频率,只有驱动频率和其自身谐振频率一致,才能在发送功率相同的情况下,在接收端换能器上产生最强的输出信号,提高信号传输性能。目前,传统的超声波流量计产品的换能器驱动频率都是固定频率,并不是超声波换能器的谐振频率,在同等发射功率上,不能发挥超声波换能器最好的效果。因此有必要设计一种针对每个超声波流量计及其换能器的谐振频率测试系统,使超声波流量计自身就能测试换能器的谐振参数,并将测试的信息写入外接存储器作为频率常数固定,不必上电都测试谐振频率,之后从存储器中读取之前写入的参数即可。 The driving frequency of ultrasonic flowmeter transducers is fixed. For example, the driving frequency of liquid ultrasonic sensors is 1MHz, and the driving frequency of gas ultrasonic sensors is 200kHz. However, ultrasonic transducers are essentially piezoelectric crystals, and each transducer has a unique resonant frequency. Only when the driving frequency is consistent with its own resonant frequency can it be transmitted on the receiving end transducer under the same transmission power. Produces the strongest output signal and improves signal transmission performance. At present, the driving frequency of the transducer of traditional ultrasonic flowmeter products is a fixed frequency, which is not the resonant frequency of the ultrasonic transducer. At the same transmission power, the best effect of the ultrasonic transducer cannot be exerted. Therefore, it is necessary to design a resonant frequency test system for each ultrasonic flowmeter and its transducer, so that the ultrasonic flowmeter itself can test the resonant parameters of the transducer, and write the test information into the external memory as a frequency constant Fixed, you don’t need to power on to test the resonant frequency, and then read the previously written parameters from the memory.
发明内容 Invention content
本实用新型是针对现有技术的不足,提供了一种超声波流量计换能器的谐振频率测试系统,该系统可以准确测试出每个超声波流量计换能器的谐振频率,同等发射功率下,以该频率作为换能器的驱动频率可以增强超声波换能器接收端信号强度。 The utility model aims at the deficiencies of the prior art, and provides a resonant frequency testing system for ultrasonic flowmeter transducers. The system can accurately test the resonant frequency of each ultrasonic flowmeter transducer. Under the same transmission power, Using this frequency as the driving frequency of the transducer can enhance the signal strength of the receiving end of the ultrasonic transducer.
本实用新型为解决上述技术问题采用的技术方案为:一种超声波流量计换能器的谐振频率测试系统,包括DSP数据处理器、FPGA电路、发射换能器、接收换能器、DA转换器、AD转换器、功率放大电路、存储器,所述DSP数据处理器用于将测试命令传递给FPGA电路,所述FPGA电路用于接收DSP数据处理器的测试命令,输出数据序列给DA转换器,所述DA转换器用于接收FPGA电路的数据序列输出不同频率的正弦波信号驱动发射换能器,所述发射换能器用于发送超声脉冲信号给接收换能器,所述接收换能器用于接收发射换能器的超声脉冲信号发生压电转换,输出一定峰值的正弦信号给AD转换器,所述AD转换器用于对接收换能器的正弦信号进行采样,并传递给FPGA电路,所述FPGA电路用于将接收的AD转换器的采样值输出给DSP数据处理器,所述DSP数据处理器判断出AD采样值中峰值最大的点,并将该点所对应的频率值作为谐振频率写入存储器。 The technical solution adopted by the utility model to solve the above technical problems is: a resonant frequency test system of ultrasonic flowmeter transducer, including DSP data processor, FPGA circuit, transmitting transducer, receiving transducer, DA converter , AD converter, power amplifying circuit, memory, described DSP data processor is used for passing test order to FPGA circuit, and described FPGA circuit is used for receiving the test order of DSP data processor, output data sequence to DA converter, so The DA converter is used to receive the data sequence of the FPGA circuit and output sine wave signals of different frequencies to drive the transmitting transducer, the transmitting transducer is used to send ultrasonic pulse signals to the receiving transducer, and the receiving transducer is used to receive the transmitted The ultrasonic pulse signal of the transducer undergoes piezoelectric conversion, and a sinusoidal signal with a certain peak value is output to the AD converter. The AD converter is used to sample the sinusoidal signal received from the transducer and transmit it to the FPGA circuit. The FPGA circuit It is used to output the sampled value of the received AD converter to the DSP data processor, and the DSP data processor determines the point with the largest peak value in the AD sampled value, and writes the frequency value corresponding to this point into the memory as the resonance frequency .
所述DSP数据处理器采用型号为TMS320F28335的数据处理器。 The DSP data processor adopts a data processor whose model is TMS320F28335.
所述FPGA电路采用型号为EP4CE10的FPGA芯片。 The FPGA circuit adopts an FPGA chip whose model is EP4CE10.
所述DA转换器采用型号为AD9760AR的数模转换器。 The DA converter adopts a digital-to-analog converter whose model is AD9760AR.
所述AD转换器采用型号为ADC12DL040CIVS的模数转换器。 The AD converter adopts an analog-to-digital converter whose model is ADC12DL040CIVS.
功率放大电路包括运放(U24)、电流放大器(U25)以及若干电阻、电容,所述运放(U24)的同相输入端与第76个电阻(R76)的一端连接,第76个电阻(R76)的另一端分别与第77个电阻(R77)的一端、第85个电容(C85)的一端连接,第77个电阻(R77)的另一端接地,第85个电容(C85)的另一端分别与DA转换器的输出端、第74个电阻(R74)的一端、第84个电容(C84)的一端连接, 第74个电阻(R74)的另一端、第84个电容(C84)的另一端均接地,所述运放(U24)的反相输入端分别与第75个电阻(R75)的一端、第78个电阻(R78)的一端连接,第75个电阻(R75)的另一端接地,第78个电阻(R78)的另一端与运放(U24)的输出端连接,运放(U24)的输出端经第79个电阻(R79)与电流放大器(U25)的输入端连接,电流放大器(U25)的输出端与发射换能器连接。 The power amplifying circuit includes an operational amplifier (U24), a current amplifier (U25), and several resistors and capacitors. The non-inverting input terminal of the operational amplifier (U24) is connected to one end of the 76th resistor (R76), and the 76th resistor (R76) ) are respectively connected to one end of the 77th resistor (R77) and one end of the 85th capacitor (C85), the other end of the 77th resistor (R77) is grounded, and the other end of the 85th capacitor (C85) is respectively Connect to the output terminal of the DA converter, one end of the 74th resistor (R74), one end of the 84th capacitor (C84), the other end of the 74th resistor (R74), and the other end of the 84th capacitor (C84) are all grounded, the inverting input terminal of the operational amplifier (U24) is respectively connected to one end of the 75th resistor (R75) and one end of the 78th resistor (R78), and the other end of the 75th resistor (R75) is grounded, The other end of the 78th resistor (R78) is connected to the output terminal of the operational amplifier (U24), and the output terminal of the operational amplifier (U24) is connected to the input terminal of the current amplifier (U25) through the 79th resistor (R79). The current amplifier The output terminal of (U25) is connected with the transmitting transducer.
所述存储器为EE存储器。 The memory is an EE memory.
所述EE存储器的型号为FM25L04。 The model of the EE memory is FM25L04.
本实用新型采用上述技术方案的有益效果为:由于本实用新型的超声波流量计换能器的谐振频率测试系统包括DSP数据处理器、FPGA电路、发射换能器、接收换能器、DA转换器、AD转换器、功率放大电路、存储器,所述DSP数据处理器用于将测试命令传递给FPGA电路,所述FPGA电路用于接收DSP数据处理器的测试命令,输出数据序列给DA转换器,所述DA转换器用于接收FPGA电路的数据序列输出不同频率的正弦波信号驱动发射换能器,所述发射换能器用于发送超声脉冲信号给接收换能器,所述接收换能器用于接收发射换能器的超声脉冲信号发生压电转换,输出一定峰值的正弦信号给AD转换器,所述AD转换器用于对接收换能器的正弦信号进行采样,并传递给FPGA电路,所述FPGA电路用于将接收的AD转换器的采样值输出给DSP数据处理器,所述DSP数据处理器判断出AD采样值中峰值最大的点,并将该点所对应的频率值作为谐振频率写入存储器,作为驱动频率常数使用,在同等发射功率上,不能发挥超声波换能器最好的效果。 The utility model has the beneficial effects of adopting the above-mentioned technical solution: because the resonance frequency test system of the ultrasonic flowmeter transducer of the present utility model includes a DSP data processor, an FPGA circuit, a transmitting transducer, a receiving transducer, and a DA converter , AD converter, power amplifying circuit, memory, described DSP data processor is used for passing test order to FPGA circuit, and described FPGA circuit is used for receiving the test order of DSP data processor, output data sequence to DA converter, so The DA converter is used to receive the data sequence of the FPGA circuit and output sine wave signals of different frequencies to drive the transmitting transducer, the transmitting transducer is used to send ultrasonic pulse signals to the receiving transducer, and the receiving transducer is used to receive the transmitted The ultrasonic pulse signal of the transducer undergoes piezoelectric conversion, and a sinusoidal signal with a certain peak value is output to the AD converter. The AD converter is used to sample the sinusoidal signal received from the transducer and transmit it to the FPGA circuit. The FPGA circuit It is used to output the sampled value of the received AD converter to the DSP data processor, and the DSP data processor determines the point with the largest peak value in the AD sampled value, and writes the frequency value corresponding to this point into the memory as the resonance frequency , used as a driving frequency constant, at the same transmission power, the best effect of the ultrasonic transducer cannot be exerted.
本实用新型可以准确测试出每个超声波流量计换能器的谐振频率,同等发射功率下,以该频率作为换能器的驱动频率可以增强超声波换能器接收端信号强度。 The utility model can accurately test the resonant frequency of each transducer of the ultrasonic flowmeter, and under the same transmission power, using the frequency as the driving frequency of the transducer can enhance the signal strength of the receiving end of the ultrasonic transducer.
附图说明 Description of drawings
图1为本实用新型的系统电路框图; Fig. 1 is a system circuit diagram of the utility model;
图2为本实用新型的DA转换器的电路图; Fig. 2 is the circuit diagram of the DA converter of the present utility model;
图3为本实用新型的功率放大电路的电路图; Fig. 3 is the circuit diagram of the power amplifying circuit of the present utility model;
图4为本实用新型的AD转换器的电路图; Fig. 4 is the circuit diagram of the AD converter of the present utility model;
图5为本实用新型的存储器的电路图; Fig. 5 is the circuit diagram of the memory of the present utility model;
图6为本实用新型的自动测试方法流程图; Fig. 6 is the flow chart of automatic testing method of the present utility model;
图7为时差法测流速示意图。 Fig. 7 is a schematic diagram of flow rate measurement by time difference method.
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型作进一步说明: Below in conjunction with accompanying drawing and embodiment the utility model is further described:
参见图1至图6,一种超声波流量计换能器的谐振频率测试系统的实施例,包括DSP数据处理器、FPGA电路、发射换能器、接收换能器、DA转换器、AD转换器、功率放大电路、存储器,所述DSP数据处理器用于将测试命令传递给FPGA电路,所述FPGA电路用于接收DSP数据处理器的测试命令,输出数据序列给DA转换器,所述DA转换器用于接收FPGA电路的数据序列输出不同频率的正弦波信号驱动发射换能器,所述发射换能器用于发送超声脉冲信号给接收换能器,所述接收换能器用于接收发射换能器的超声脉冲信号发生压电转换,输出一定峰值的正弦信号给AD转换器,所述AD转换器用于对接收换能器的正弦信号进行采样,并传递给FPGA电路,所述FPGA电路用于将接收的AD转换器的采样值输出给DSP数据处理器,所述DSP数据处理器判断出AD采样值中峰值最大的点,并将该点所对应的频率值作为谐振频率写入存储器。 Referring to Figures 1 to 6, an embodiment of a resonance frequency testing system for an ultrasonic flowmeter transducer, including a DSP data processor, an FPGA circuit, a transmitting transducer, a receiving transducer, a DA converter, and an AD converter , power amplifying circuit, memory, described DSP data processor is used for passing test command to FPGA circuit, and described FPGA circuit is used for receiving the test order of DSP data processor, and output data sequence is given DA converter, and described DA converter uses The data sequence of the receiving FPGA circuit outputs sine wave signals of different frequencies to drive the transmitting transducer, the transmitting transducer is used to send the ultrasonic pulse signal to the receiving transducer, and the receiving transducer is used to receive the output of the transmitting transducer The ultrasonic pulse signal undergoes piezoelectric conversion, and outputs a sinusoidal signal with a certain peak value to the AD converter. The AD converter is used to sample the sinusoidal signal of the receiving transducer and transmit it to the FPGA circuit. The sampling value of the AD converter is output to the DSP data processor, and the DSP data processor judges the point with the largest peak value in the AD sampling value, and writes the frequency value corresponding to this point into the memory as the resonance frequency.
DSP是系统的核心单元,为FPGA传输命令,使FPGA向DA转换器发出相应的数据(数据是10位并行方式传输给DA,这些数据是事先设计好的序列,通过该数据序列可以使DA输出设定幅值和频率的正弦波形,即前文所指的800 K Hz~1200 kHz频率信号),使DA输出不同频率的正弦波信号驱动发射换能器,接收换能器接收发射换能器的信号发生压电转换,输出一定强度的正弦信号输入到AD转换器,FPGA采样AD转换器的采样值(最大值),最大值就是接收端换能器在接收到发射端换能器的驱动信号后,产生压电效应,感应出一定峰值的正弦波信号包络,包络中正弦波峰值最大的点即为AD转换器采样最大值,并传输给DSP,即可知道在该驱动频率下的接收端信号强度。 DSP is the core unit of the system, which transmits commands for the FPGA, so that the FPGA sends corresponding data to the DA converter (the data is transmitted to the DA in 10-bit parallel mode, and these data are pre-designed sequences, through which the DA can output Set the amplitude and frequency of the sine wave, that is, the 800 K Hz~1200 kHz frequency signal referred to above), so that the DA outputs sine wave signals of different frequencies to drive the transmitting transducer, and the receiving transducer receives the signal of the transmitting transducer The signal undergoes piezoelectric conversion, and a sinusoidal signal of a certain intensity is output and input to the AD converter. FPGA samples the sampling value (maximum value) of the AD converter. The maximum value is the drive signal of the transducer at the receiving end when it receives the transducer at the transmitting end. Finally, the piezoelectric effect is generated, and a sine wave signal envelope with a certain peak value is induced. The point with the largest sine wave peak value in the envelope is the maximum value sampled by the AD converter and transmitted to the DSP. Receiver signal strength.
具体电路如下:所述DSP数据处理器采用型号为TMS320F28335的数据处理器。所述存储器为EE存储器。所述EE存储器的型号为FM25L04。所述FPGA电路采用型号为EP4CE10的FPGA芯片。所述DA转换器采用型号为AD9760AR的数模转换器。所述AD转换器采用型号为ADC12DL040CIVS的模数转换器。 The specific circuit is as follows: the DSP data processor adopts a data processor whose model is TMS320F28335. The memory is an EE memory. The model of the EE memory is FM25L04. The FPGA circuit adopts an FPGA chip whose model is EP4CE10. The DA converter adopts a digital-to-analog converter whose model is AD9760AR. The AD converter adopts an analog-to-digital converter whose model is ADC12DL040CIVS.
功率放大电路包括运放(U24)、电流放大器(U25)以及若干电阻、电容,所述运放(U24)的同相输入端与第76个电阻(R76)的一端连接,第76个电阻(R76)的另一端分别与第77个电阻(R77)的一端、第85个电容(C85)的一端连接,第77个电阻(R77)的另一端接地,第85个电容(C85)的另一端分别与DA转换器的输出端、第74个电阻(R74)的一端、第84个电容(C84)的一端连接, 第74个电阻(R74)的另一端、第84个电容(C84)的另一端均接地,所述运放(U24)的反相输入端分别与第75个电阻(R75)的一端、第78个电阻(R78)的一端连接,第75个电阻(R75)的另一端接地,第78个电阻(R78)的另一端与运放(U24)的输出端连接,运放(U24)的输出端经第79个电阻(R79)与电流放大器(U25)的输入端连接,电流放大器(U25)的输出端与发射换能器连接。 The power amplifying circuit includes an operational amplifier (U24), a current amplifier (U25), and several resistors and capacitors. The non-inverting input terminal of the operational amplifier (U24) is connected to one end of the 76th resistor (R76), and the 76th resistor (R76) ) are respectively connected to one end of the 77th resistor (R77) and one end of the 85th capacitor (C85), the other end of the 77th resistor (R77) is grounded, and the other end of the 85th capacitor (C85) is respectively Connect to the output terminal of the DA converter, one end of the 74th resistor (R74), one end of the 84th capacitor (C84), the other end of the 74th resistor (R74), and the other end of the 84th capacitor (C84) are all grounded, the inverting input terminal of the operational amplifier (U24) is respectively connected to one end of the 75th resistor (R75) and one end of the 78th resistor (R78), and the other end of the 75th resistor (R75) is grounded, The other end of the 78th resistor (R78) is connected to the output terminal of the operational amplifier (U24), and the output terminal of the operational amplifier (U24) is connected to the input terminal of the current amplifier (U25) through the 79th resistor (R79). The current amplifier The output terminal of (U25) is connected with the transmitting transducer.
参见图6,本实用新型的工作流程为:上电后,DSP发送给FPGA一固定的驱动频率数据,一般为此前固定频率的80%,以液体超声波换能器为例,为800K Hz。FPGA发送与频率信息对应的数据给DA转换器,DA转换器实时的发送模拟的正弦波信号驱动功率放大单元,功率放大单元驱动相应的发射换能器向,接收端换能器接收到发射端换能器的超声波信号后产生压电效应,输出一定强度的正弦波信号被AD转换器采样,FPGA将AD采样值输出给DSP,DSP得到该驱动频率下的接收端换能器的正弦波信号峰值电压。然后DSP再向FPGA发出810K Hz频率驱动信号给FPGA,(FPGA根据DSP命令不同输出不同的10位并行数据序列,控制DA转换器输出对应频率和峰值的正弦波形驱动发射端换能器输出超声波信号)同理可以得到810KHz频率下的接收端换能器的正弦波峰值电压,依次类推直至驱动频率1200k Hz为止,得到各驱动频率点的接收端信号强度峰值电压值,其中AD值最大的点即为该超声波流量计对应该换能器的最佳频率驱动点,即该换能器的谐振点。确定该频率点后,将相对应的DSP驱动FPGA的频率参数写入外接EE存储器,作为频率常数被DSP直接调用输出给FPGA,不必每次进行谐振点测试。 Referring to Fig. 6, the workflow of the present invention is as follows: after the power is turned on, the DSP sends a fixed driving frequency data to the FPGA, which is generally 80% of the previous fixed frequency. Taking the liquid ultrasonic transducer as an example, it is 800K Hz. The FPGA sends the data corresponding to the frequency information to the DA converter, and the DA converter sends an analog sine wave signal in real time to drive the power amplification unit, which drives the corresponding transmitting transducer direction, and the receiving end transducer receives the signal from the transmitting end. The piezoelectric effect is generated after the ultrasonic signal of the transducer, and a sine wave signal of a certain intensity is output to be sampled by the AD converter, and the FPGA outputs the AD sampling value to the DSP, and the DSP obtains the sine wave signal of the transducer at the receiving end at the driving frequency peak voltage. Then DSP sends 810K Hz frequency drive signal to FPGA to FPGA, (FPGA outputs different 10-bit parallel data sequences according to DSP commands, controls DA converter to output sinusoidal waveform corresponding to frequency and peak value to drive transmitter to output ultrasonic signal ) Similarly, the peak sine wave voltage of the transducer at the receiving end at a frequency of 810KHz can be obtained, and so on until the driving frequency is 1200k Hz, and the peak voltage value of the receiving end signal strength at each driving frequency point can be obtained. The ultrasonic flowmeter corresponds to the optimum frequency driving point of the transducer, that is, the resonance point of the transducer. After determining the frequency point, write the corresponding DSP-driven FPGA frequency parameters into the external EE memory, and use it as a frequency constant to be directly called by the DSP and output to the FPGA, without having to test the resonance point every time.
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CN109159543A (en) * | 2018-08-20 | 2019-01-08 | 业成科技(成都)有限公司 | Piezo-electric frequency acquisition system and its acquisition method |
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CN109159543A (en) * | 2018-08-20 | 2019-01-08 | 业成科技(成都)有限公司 | Piezo-electric frequency acquisition system and its acquisition method |
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