CN204357762U - A kind of nitrogen spring seal arrangement for ventilator - Google Patents
A kind of nitrogen spring seal arrangement for ventilator Download PDFInfo
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- CN204357762U CN204357762U CN201420855103.1U CN201420855103U CN204357762U CN 204357762 U CN204357762 U CN 204357762U CN 201420855103 U CN201420855103 U CN 201420855103U CN 204357762 U CN204357762 U CN 204357762U
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- carbon ring
- sealing
- fan
- sealing sleeve
- nitrogen
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 title claims abstract description 52
- 229910052757 nitrogen Inorganic materials 0.000 title claims abstract description 24
- 238000007789 sealing Methods 0.000 claims abstract description 68
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 47
- 210000004907 gland Anatomy 0.000 claims abstract description 12
- 238000000576 coating method Methods 0.000 claims abstract description 10
- 239000011248 coating agent Substances 0.000 claims abstract description 9
- 238000012423 maintenance Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 12
- 229910001873 dinitrogen Inorganic materials 0.000 description 4
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 2
- 229910000423 chromium oxide Inorganic materials 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009440 infrastructure construction Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
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- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
一种用于通风机的氮气弹簧密封装置,它包括套接在风机尾端主轴上的密封套;密封套的一端通过密封盘与风机的尾端固定连接,另一端通过螺栓与压盖固定连接;主轴上分别设有与其相互套接的前置碳环和后置碳环;前置碳环的一侧与密封盘内侧的限位柱Ⅱ插接,另一侧通过弹簧Ⅱ与密封套中部的固定板弹性连接;后置碳环的一侧与压盖内侧的限位柱Ⅰ插接,另一侧通过弹簧Ⅰ与密封套中部的固定板弹性连接;前置碳环和后置碳环分别与主轴的套接处设有耐磨涂层;密封套的顶端和底端分别设有相互垂直的且与固定板对应的氮气进口和氮气出口。本实用新型解决了现有技术存在结构复杂、密封效果差和检修费时费力的技术问题。
A nitrogen spring sealing device for a fan, which includes a sealing sleeve sleeved on the main shaft at the tail end of the fan; one end of the sealing sleeve is fixedly connected to the tail end of the fan through a sealing disc, and the other end is fixedly connected to the gland through a bolt ;The main shaft is respectively equipped with a front carbon ring and a rear carbon ring which are nested with each other; one side of the front carbon ring is inserted into the limit column II inside the sealing disc, and the other side is connected to the middle of the sealing sleeve through the spring II. The fixed plate is elastically connected; one side of the rear carbon ring is inserted into the limit post I inside the gland, and the other side is elastically connected to the fixed plate in the middle of the sealing sleeve through spring I; the front carbon ring and the rear carbon ring A wear-resistant coating is provided on the joints with the main shaft respectively; the top and the bottom of the sealing sleeve are respectively provided with a nitrogen inlet and a nitrogen outlet which are perpendicular to each other and correspond to the fixed plate. The utility model solves the technical problems of complex structure, poor sealing effect and time-consuming maintenance in the prior art.
Description
技术领域 technical field
本实用新型属于通风机密封技术领域,具体涉及一种用于通风机的氮气弹簧密封装置。 The utility model belongs to the technical field of fan sealing, in particular to a nitrogen spring sealing device for a fan.
背景技术 Background technique
现有技术中,风机是机械制造行业使用量大且使用面广的常用设备,由于通风机具有结构简单、制造成本低、可输送较大流量气体的特点,在冶金、建材、热处理、食品、电力、钢铁和石化等国民经济各部门和基础设施建设中得到广泛的应用,但当其应用于输送有毒、爆炸性或腐蚀性等有害气体时,对于气体的泄露量要求越来越高,甚至要求到零泄露,对于一般的迷宫密封、单纯的浮环密封或者机械密封,都难以达到要求,难免会有气体泄漏;针对这些问题,现有技术一般采用两种密封结合在一起使用,像迷宫和浮环、或者是机械密封和迷宫密封,虽然有效降低了泄露量,但其本身结构复杂,检修过程十分困难,长时间使用后部件磨损严重,使用寿命短且成本高。 In the prior art, the fan is a common equipment that is widely used in the machinery manufacturing industry. Because the fan has the characteristics of simple structure, low manufacturing cost, and large flow rate of gas, it is widely used in metallurgy, building materials, heat treatment, food, It is widely used in various sectors of the national economy and infrastructure construction such as electric power, steel and petrochemical, but when it is used to transport toxic, explosive or corrosive gases, the requirements for gas leakage are getting higher and higher, and even require To zero leakage, for general labyrinth seals, simple floating ring seals or mechanical seals, it is difficult to meet the requirements, and there will inevitably be gas leakage; to solve these problems, the existing technology generally uses two kinds of seals together, such as labyrinth and Floating rings, or mechanical seals and labyrinth seals, although effectively reducing the amount of leakage, have a complex structure and are difficult to repair. After a long period of use, the parts are severely worn, the service life is short, and the cost is high.
发明内容 Contents of the invention
本实用新型的目的是解决现有技术存在结构复杂、密封效果差和检修费时费力的技术问题,提供一种用于通风机的氮气弹簧密封装置,以克服现有技术的不足。 The purpose of the utility model is to solve the technical problems of complex structure, poor sealing effect and time-consuming maintenance in the prior art, and provide a nitrogen spring sealing device for ventilators to overcome the deficiencies of the prior art.
本实用新型一种用于通风机的氮气弹簧密封装置,其要点是它包括套接在风机尾端主轴上的密封套;所述密封套的一端通过密封盘与风机的尾端固定连接,另一端通过螺栓与压盖固定连接;所述主轴上分别设有与其相互套接的前置碳环和后置碳环;所述前置碳环的一侧与密封盘内侧的限位柱Ⅱ插接,另一侧通过弹簧Ⅱ与密封套中部的固定板弹性连接;所述后置碳环的一侧与压盖内侧的限位柱Ⅰ插接,另一侧通过弹簧Ⅰ与密封套中部的固定板弹性连接;所述前置碳环和后置碳环分别与主轴的套接处设有耐磨涂层;所述密封套的顶端和底端分别设有相互垂直的且与固定板对应的氮气进口和氮气出口。 The utility model is a nitrogen spring sealing device for a ventilator, the main point of which is that it includes a sealing sleeve sleeved on the main shaft at the tail end of the fan; one end of the sealing sleeve is fixedly connected with the tail end of the fan through a sealing disc, and the other One end is fixedly connected to the gland through bolts; the main shaft is respectively provided with a front carbon ring and a rear carbon ring which are nested with each other; one side of the front carbon ring is inserted into the limit column II inside the sealing disc. connected, the other side is elastically connected to the fixed plate in the middle of the sealing sleeve through spring II; The fixed plate is elastically connected; the front carbon ring and the rear carbon ring are respectively provided with wear-resistant coatings at the joints of the main shaft; the top and bottom ends of the sealing sleeve are respectively provided with mutually perpendicular Nitrogen inlet and nitrogen outlet.
所述前置碳环和后置碳环分别被均匀切割成三段,且每两段的对应卡接线与碳环的内圆周相切。 The front carbon ring and the rear carbon ring are respectively uniformly cut into three sections, and the corresponding clip lines of every two sections are tangent to the inner circumference of the carbon ring.
所述密封盘与风机侧后板的贴合处以及密封套与密封盘的贴合处分别设有胶皮垫。 Rubber pads are respectively provided at the junctions of the sealing disk and the fan side rear panel and the junctions of the sealing sleeve and the sealing disk.
所述风机主轴上的耐磨涂层为三氧化二铝或氧化二铬涂布而成。 The wear-resistant coating on the main shaft of the fan is coated with aluminum oxide or chromium oxide.
本实用新型结构简单、设计合理,风机主轴与前置碳环套接密封,且之间设有耐磨涂层,同时前置碳环与密封盘贴合密封;后置碳环与主轴套接密封,又与压盖贴合密封,这样保证了主轴两端的密闭,形成一级密封;氮气进入密封套内会产生高压,如果气体从风机主轴处泄漏,会在密封套内的高压气体冲击下顶回风机内部,形成二级密封;双层密封可有效防止气体泄漏。本实用新型解决了现有技术存在结构复杂、密封效果差和检修费时费力的技术问题。 The utility model has simple structure and reasonable design. The fan shaft and the front carbon ring are socketed and sealed, and there is a wear-resistant coating between them. At the same time, the front carbon ring and the sealing plate are bonded and sealed; It is sealed and sealed with the gland, which ensures the airtightness of both ends of the main shaft and forms a first-level seal; nitrogen entering the sealing sleeve will generate high pressure. If the gas leaks from the fan shaft, it will be under the impact of high-pressure gas in the sealing sleeve The top returns to the inside of the fan to form a secondary seal; the double-layer seal can effectively prevent gas leakage. The utility model solves the technical problems of complex structure, poor sealing effect and time-consuming maintenance in the prior art.
附图说明 图1是本实用新型的结构示意剖视图; BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic cross-sectional view of the structure of the utility model;
图2是图1中A处局部放大示意图; Fig. 2 is a partially enlarged schematic diagram of A in Fig. 1;
图3是本实用新型中碳环的主视放大图。 Figure 3 is an enlarged front view of the carbon ring in the utility model.
图中1、主轴 2、侧后板 3、密封盘 4、密封套 5、氮气进口 6、压盖 7、限位柱Ⅰ 8、后置碳环 9、弹簧Ⅰ 10、氮气出口 11、胶皮垫 12、前置碳环 13、固定板 14、限位柱Ⅱ 15、弹簧Ⅱ 16、耐磨涂层 In the figure 1, main shaft 2, side rear plate 3, sealing disc 4, sealing sleeve 5, nitrogen gas inlet 6, gland 7, limit post Ⅰ 8, rear carbon ring 9, spring Ⅰ 10, nitrogen gas outlet 11, rubber pad 12. Front carbon ring 13. Fixed plate 14. Limit post Ⅱ 15. Spring Ⅱ 16. Wear-resistant coating
具体实施方式 根据图1、图2和图3,本实用新型它包括套接在风机尾端主轴1上的密封套4;所述密封套4的一端通过密封盘3与风机尾端的侧后板2固定连接,另一端通过螺栓与压盖6固定连接;所述主轴1上分别设有与其相互套接的前置碳环12和后置碳环8;所述前置碳环12的一侧与密封盘3内侧的限位柱Ⅱ14插接,另一侧通过弹簧Ⅱ15与密封套4中部的固定板13弹性连接;所述后置碳环8的一侧与压盖6内侧的限位柱Ⅰ7插接,另一侧通过弹簧Ⅰ9与密封套4中部的固定板13弹性连接;所述前置碳环12和后置碳环8分别与主轴1的套接处设有耐磨涂层16;所述密封套4的顶端和底端分别设有相互垂直的且与固定板13对应的氮气进口5和氮气出口10;所述前置碳环12和后置碳环8分别被均匀切割成三段,且每两段的对应卡接线与碳环的内圆周相切;所述密封盘3与风机侧后板2的贴合处以及密封套4与密封盘3的贴合处分别设有胶皮垫11;所述风机主轴1上的耐磨涂层16为三氧化二铝或氧化二铬涂布而成。 According to Fig. 1, Fig. 2 and Fig. 3, the utility model includes a sealing sleeve 4 which is sleeved on the main shaft 1 at the tail end of the fan; one end of the sealing sleeve 4 passes through the sealing disc 3 and the side rear plate of the fan tail 2 is fixedly connected, and the other end is fixedly connected with the gland 6 through bolts; the main shaft 1 is respectively provided with a front carbon ring 12 and a rear carbon ring 8 which are nested therewith; one side of the front carbon ring 12 It is plugged with the limit column II14 inside the sealing disc 3, and the other side is elastically connected with the fixed plate 13 in the middle of the sealing sleeve 4 through the spring II15; one side of the rear carbon ring 8 is connected to the limit column inside the gland 6 I7 is plugged in, and the other side is elastically connected to the fixed plate 13 in the middle of the sealing sleeve 4 through the spring I9; the front carbon ring 12 and the rear carbon ring 8 are respectively provided with a wear-resistant coating 16 at the joints of the main shaft 1 The top and the bottom of the sealing sleeve 4 are respectively provided with a nitrogen inlet 5 and a nitrogen outlet 10 which are perpendicular to each other and corresponding to the fixed plate 13; the front carbon ring 12 and the rear carbon ring 8 are evenly cut into There are three sections, and the corresponding clip lines of every two sections are tangent to the inner circumference of the carbon ring; Rubber pad 11; the wear-resistant coating 16 on the fan main shaft 1 is formed by coating aluminum oxide or chromium oxide.
工作原理:风机主轴1与前置碳环12套接密封,且之间设有耐磨涂层16,同时前置碳环12与密封盘3内侧面贴合密封;后置碳环8与主轴1套接密封,又与压盖6内侧面贴合密封,这样保证了主轴1两端的密闭,形成一级密封;氮气进入密封套4内会产生高压,如果风机内部的气体从风机主轴1处泄漏,会在密封套4内的高压气体冲击下顶回风机内部,形成二级密封;双层密封可有效防止气体泄漏。密封盘3与风机后侧板2用螺栓、平垫及弹垫固定连接,密封盘3为圆形;密封套4和压盖6用螺栓、平垫及弹垫固定连接;密封套4上有氮气进口5和氮气出口10,两口成180度分布;密封盘3与前置碳环12用限位柱Ⅱ连接,压盖6与后置碳环8用限位柱Ⅰ连接;密封套4、密封盘3与风机后侧板2用螺栓、平垫及弹垫连接。将所有部件组装好、调整好间隙后;风机启动,将氮气注入氮气进口5,风机中的气体经过前置碳环12密封后,又在通入的氮气的高压压力下,不外泄,氮气最终从氮气出口10排出。 Working principle: The main shaft of the fan 1 is socketed and sealed with the front carbon ring 12, and there is a wear-resistant coating 16 in between. 1 socket seal, and seal with the inner surface of the gland 6, so as to ensure the airtightness of both ends of the main shaft 1 and form a first-level seal; nitrogen entering the sealing sleeve 4 will generate high pressure, if the gas inside the fan comes from the fan main shaft 1 Leakage will be pushed back to the inside of the fan under the impact of the high-pressure gas in the sealing sleeve 4, forming a secondary seal; the double-layer seal can effectively prevent gas leakage. The sealing disc 3 is fixedly connected with the fan rear side plate 2 with bolts, flat washers and elastic washers, and the sealing disc 3 is circular; the sealing sleeve 4 and the gland 6 are fixedly connected with bolts, flat washers and elastic washers; the sealing sleeve 4 has The nitrogen inlet 5 and the nitrogen outlet 10 are distributed at 180 degrees; the sealing disc 3 is connected with the front carbon ring 12 by the limit column II, and the gland 6 is connected with the rear carbon ring 8 by the limit column I; the sealing sleeve 4, The sealing disc 3 is connected with the fan rear side plate 2 with bolts, flat washers and spring washers. After assembling all the components and adjusting the gaps; start the fan and inject nitrogen gas into the nitrogen inlet 5. After the gas in the fan is sealed by the front carbon ring 12, it will not leak out under the high pressure of the nitrogen gas introduced. Finally, it is discharged from the nitrogen outlet 10.
本实用新型中的前置碳环12和后置碳环8上分别铣有3个径向跑道,并且前、后置碳环12、8分别被切割成三段密封环,这三段密封环围成一个圆环,被切割的每一段密封环的切口为斜切口,且斜切口的切线与碳环内圆周线相切,使得在密封环发生磨损后,相邻的密封环各段互不干扰并沿斜切口向内滑移贴近主轴1,保持碳环与主轴1间合理的配合间隙,降低泄露;碳环为石墨碳环,故磨损率很小。密封套4上设有的氮气进口5和氮气出口10均采用裤衩型开孔,从而使密封套4两个腔室的压力达到平衡,有效防止气体反流回风机,有效减少了泄露。密封套4与风机后侧板2不直接连接,它们之间加有一个密封盘3,使检修更加方便。 The front carbon ring 12 and the rear carbon ring 8 in the utility model are respectively milled with 3 radial runways, and the front and rear carbon rings 12 and 8 are respectively cut into three sections of sealing rings. It forms a ring, and the incision of each section of the sealing ring to be cut is an oblique incision, and the tangent line of the oblique incision is tangent to the inner circumference of the carbon ring, so that after the sealing ring is worn, the sections of the adjacent sealing rings are inseparable from each other. Interfere and slide inward along the oblique cut to get close to the main shaft 1, maintain a reasonable fit gap between the carbon ring and the main shaft 1, and reduce leakage; the carbon ring is a graphite carbon ring, so the wear rate is very small. The nitrogen inlet 5 and the nitrogen outlet 10 provided on the sealing sleeve 4 all adopt pants-shaped openings, so that the pressures of the two chambers of the sealing sleeve 4 are balanced, effectively preventing the gas from backflowing back to the fan, and effectively reducing leakage. The sealing sleeve 4 is not directly connected to the fan rear side plate 2, and a sealing disc 3 is added between them to make maintenance more convenient.
本实用新型检修方便,密封系统的检修由原来的风机全部解体改为目前只需端盖部分解体即可,结构简单,成本较低;密封性能好,使用寿命长;在高、低转速下都具密封能力。 The utility model is convenient to overhaul, and the overhaul of the sealing system is changed from dismantling all the original fans to only partly dismantling the end cover. The structure is simple and the cost is low; the sealing performance is good and the service life is long; With sealing ability.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105952681A (en) * | 2016-04-29 | 2016-09-21 | 沈阳透平机械股份有限公司 | Balance gas cavity type shaft end sealing mechanism and sealing gas adjustment device of compressor |
CN107269576A (en) * | 2017-07-19 | 2017-10-20 | 天津中隧通风机有限公司 | The sealing device of centrifugal blower |
-
2014
- 2014-12-30 CN CN201420855103.1U patent/CN204357762U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105952681A (en) * | 2016-04-29 | 2016-09-21 | 沈阳透平机械股份有限公司 | Balance gas cavity type shaft end sealing mechanism and sealing gas adjustment device of compressor |
CN107269576A (en) * | 2017-07-19 | 2017-10-20 | 天津中隧通风机有限公司 | The sealing device of centrifugal blower |
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Granted publication date: 20150527 |