CN204354132U - A kind of equipment utilizing clout excision forming blank material - Google Patents

A kind of equipment utilizing clout excision forming blank material Download PDF

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Publication number
CN204354132U
CN204354132U CN201420809975.4U CN201420809975U CN204354132U CN 204354132 U CN204354132 U CN 204354132U CN 201420809975 U CN201420809975 U CN 201420809975U CN 204354132 U CN204354132 U CN 204354132U
Authority
CN
China
Prior art keywords
moving frame
clout
cutting
excision forming
forming blank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420809975.4U
Other languages
Chinese (zh)
Inventor
任栋昊
王元元
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHOUSHAN HAICHUAN MARINE MACHINERY CO Ltd
Original Assignee
ZHOUSHAN HAICHUAN MARINE MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHOUSHAN HAICHUAN MARINE MACHINERY CO Ltd filed Critical ZHOUSHAN HAICHUAN MARINE MACHINERY CO Ltd
Priority to CN201420809975.4U priority Critical patent/CN204354132U/en
Application granted granted Critical
Publication of CN204354132U publication Critical patent/CN204354132U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a kind of equipment utilizing clout excision forming blank material, solve the waste problem of clout, it comprises moving frame and workbench, described workbench is between two guide rails, for placing clout to be processed, described moving frame is positioned on guide rail, slide mechanism is connected with in the crossbeam of described moving frame, camera placed side by side and cutting manipulator on described slide mechanism, this moving frame engineering be provided with for controlling moving frame slippage performs case and calculates shooting image actual size and send instructions to the industrial PC that engineering performs case, cutting can be carried out to clout fully to utilize, molded blank material is obtained with as much as possible, not only be recoverable to cost, more profit can be created.

Description

A kind of equipment utilizing clout excision forming blank material
Technical field
The utility model relates to a kind of cutting equipment, particularly a kind of equipment utilizing clout excision forming blank material.
Background technology
Existing shipbuilding factory or engineering machinery build factory, because the parts of steel plate sheet material cutting stock are comparatively large, cause the irregular waste material of sheet material more, and this part waste material is sell with lower market price to have melted down mostly, the wasting of resources like this is large, and loss cost of labor is more.
Utility model content
In order to overcome the deficiency of background technology, the utility model provides a kind of equipment utilizing clout excision forming blank material.
The technical scheme that the utility model adopts is: a kind of equipment utilizing clout excision forming blank material, it comprises moving frame and workbench, described workbench is between two guide rails, for placing clout to be processed, described moving frame is positioned on guide rail, slide mechanism is connected with in the crossbeam of described moving frame, camera placed side by side and cutting manipulator on described slide mechanism, described camera is provided with the sensor of object distance for obtaining during camera shooting clout, and object distance and shooting image are sent to the encoder of industrial PC, this moving frame engineering be provided with for controlling moving frame slippage performs case and calculates shooting image actual size and send instructions to the industrial PC that engineering performs case.
The cutter sweep of described cutting manipulator is demountable structure.
Described guide rail is the line slideway be parallel to each other, and described moving frame and line slideway form slippage and coordinate.
Described sensor is range sensor.
Described cutting manipulator and camera are equipped with micro-adjusting mechanism.
Described cutting manipulator is provided with cutting rotating mechanism and cutting telescoping mechanism.
The beneficial effects of the utility model are: the utility model utilizes camera to take clout, industrial PC is utilized to carry out Size calculation to clout, thus draw most suitable blank material processing dimension, and carry out cutting by cutting manipulator and obtain molded blank material, a such as little flange blank, a primary nut blank, so can carry out cutting to clout fully and utilize, obtain molded blank material with as much as possible; With steel sheet scrap 1000 yuan/ton, the 3000 yuan of calculating of cutting blank material price, as long as sheet material waste utilization rate reaches more than 1/3, just to charge cost, and technologically speaking, our plant wastes utilization rate can reach more than 80%, not only be recoverable to cost, more can create profit.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
1-moving frame, 11-crossbeam, 2-workbench, 3-guide rail, 4-camera, 5-cutting manipulator, 6-engineering performs case, 7-industrial PC.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model embodiment is described further:
As shown in Figure 1, a kind of equipment utilizing clout excision forming blank material, it comprises moving frame 1 and workbench 2, described workbench 2 is between two guide rails 3, for placing clout to be processed, described moving frame 1 is positioned on guide rail 3, slide mechanism is connected with in the crossbeam 11 of described moving frame 1, camera 4 placed side by side and cutting manipulator 5 on described slide mechanism, moving frame 1 can slide along guide rail 3, then slide mechanism can along crossbeam 11 translation, add moving up and down of cutting manipulator 5, realize the motion cutting of various dimensions, described camera 4 is provided with the sensor for obtaining object distance when camera 4 takes clout, and object distance and shooting image are sent to the encoder of industrial PC 7, this moving frame 1 engineering be provided with for controlling moving frame 1 slippage performs case 6 and calculates shooting image actual size and send instructions to the industrial PC 7 that engineering performs case 6, camera 4 pairs of clouts are utilized to take, industrial PC 7 pairs of clouts are utilized to carry out Size calculation, thus draw most suitable blank material processing dimension, and carry out cutting by cutting manipulator 5 and obtain molded blank material, a such as little flange blank, a primary nut blank, so can carry out cutting to clout fully to utilize, molded blank material is obtained with as much as possible, with steel sheet scrap 1000 yuan/ton, the 3000 yuan of calculating of cutting blank material price, as long as sheet material waste utilization rate reaches more than 1/3, just to charge cost, and technologically speaking, our plant wastes utilization rate can reach more than 80%, not only be recoverable to cost, more can create profit.
Camera 4 is provided with encoder and range sensor, when range sensor takes clout for recording camera 4, from clout to camera 4 object distance, and be sent to industrial PC 7 by encoder, the image that camera 4 is taken simultaneously is also sent to industrial PC 7 by encoder, mirror distance in advance in industrial PC 7 between typing camera 4 to imaging screen, thus draw focal length, and the ratio of the re-imaging length that described focal length is corresponding and physical length is determined according to focal length, the scale that final generation adapts also is presented on industrial PC 7, and judge the hair billet size that can process, send instructions to engineering and perform case 6, performed by cutting manipulator 5, obtain molded blank material.
The cutter sweep of described cutting manipulator 5 is demountable structure, can change cutter sweep, when cutter sweep goes wrong, just can carry out replacement operation, avoids the phenomenon appearance that cutter sweep damages damp production.
The line slideway 3 of described guide rail 3 for being parallel to each other, described moving frame 1 forms slippage with line slideway 3 and coordinates, and moving frame 1 can linearly guide rail 3 sliding motion.
Described cutting manipulator 5 and camera 4 are equipped with micro-adjusting mechanism, described cutting manipulator 5 is provided with cutting rotating mechanism and cutting telescoping mechanism, adopt this three kinds of mechanisms, cutting manipulator 5 is made to cut square inner bore, special-shaped aperture, endoporus and chamfering can be cut again, and the root face at four the interior R angles cut out can be made to be consistent, improve cutting efficiency, reduce labour intensity.
Its advantage: time and the trouble of 1, saving manual measurement and calculating; 2, on the basis of the cutting equipment of existing two-dimensions numerical control, add liftable design, add the motion cutting of manipulator various dimensions, compared with existing mode, more save time, faster, efficiency is higher.
Below described by reference to the accompanying drawings embodiment is only preferred embodiment of the present utility model, and the restriction not to protection domain of the present utility model, and any improvement done based on the utility model spirit all ought within the utility model protection domain.

Claims (6)

1. one kind utilizes the equipment of clout excision forming blank material, it is characterized in that: it comprises moving frame (1) and workbench (2), described workbench (2) is positioned between two guide rails (3), for placing clout to be processed, described moving frame (1) is positioned on guide rail (3), slide mechanism is connected with in the crossbeam (11) of described moving frame (1), camera placed side by side (4) and cutting manipulator (5) on described slide mechanism, described camera (4) is provided with the sensor of object distance for obtaining during camera (4) shooting clout, and object distance and shooting image are sent to the encoder of industrial PC (7), this moving frame (1) engineering be provided with for controlling moving frame (1) slippage performs case (6) and calculates shooting image actual size and send instructions to the industrial PC (7) that engineering performs case (6).
2. a kind of equipment utilizing clout excision forming blank material according to claim 1, is characterized in that: the cutter sweep of described cutting manipulator (5) is demountable structure.
3. a kind of equipment utilizing clout excision forming blank material according to claim 1, is characterized in that: the line slideway (3) of described guide rail (3) for being parallel to each other, described moving frame (1) forms slippage with line slideway (3) and coordinates.
4. a kind of equipment utilizing clout excision forming blank material according to claim 1, is characterized in that: described sensor is range sensor.
5. a kind of equipment utilizing clout excision forming blank material according to claim 1, is characterized in that: described cutting manipulator (5) and camera (4) are equipped with micro-adjusting mechanism.
6. a kind of equipment utilizing clout excision forming blank material according to claim 1, is characterized in that: described cutting manipulator (5) is provided with cutting rotating mechanism and cutting telescoping mechanism.
CN201420809975.4U 2014-12-20 2014-12-20 A kind of equipment utilizing clout excision forming blank material Expired - Fee Related CN204354132U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420809975.4U CN204354132U (en) 2014-12-20 2014-12-20 A kind of equipment utilizing clout excision forming blank material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420809975.4U CN204354132U (en) 2014-12-20 2014-12-20 A kind of equipment utilizing clout excision forming blank material

Publications (1)

Publication Number Publication Date
CN204354132U true CN204354132U (en) 2015-05-27

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420809975.4U Expired - Fee Related CN204354132U (en) 2014-12-20 2014-12-20 A kind of equipment utilizing clout excision forming blank material

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104608131A (en) * 2014-12-20 2015-05-13 舟山海川船舶机械有限公司 Device for cutting leftover materials into blank materials
CN109531790A (en) * 2018-10-31 2019-03-29 何学祥 A kind of slitter and adjusting method that the intelligence of green body cutting width is adjusted

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104608131A (en) * 2014-12-20 2015-05-13 舟山海川船舶机械有限公司 Device for cutting leftover materials into blank materials
CN109531790A (en) * 2018-10-31 2019-03-29 何学祥 A kind of slitter and adjusting method that the intelligence of green body cutting width is adjusted

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150527

Termination date: 20171220