CN204353840U - A kind of many row's liquid crystal display television side frame special fixtures - Google Patents
A kind of many row's liquid crystal display television side frame special fixtures Download PDFInfo
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- CN204353840U CN204353840U CN201420750077.6U CN201420750077U CN204353840U CN 204353840 U CN204353840 U CN 204353840U CN 201420750077 U CN201420750077 U CN 201420750077U CN 204353840 U CN204353840 U CN 204353840U
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- 239000004973 liquid crystal related substance Substances 0.000 title abstract description 4
- 230000001681 protective effect Effects 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 230000003993 interaction Effects 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims 2
- 238000007906 compression Methods 0.000 claims 2
- 238000003754 machining Methods 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000002173 cutting fluid Substances 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010002 mechanical finishing Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及机械加工夹具领域,尤其涉及一种多排液晶电视边框专用夹具。 The utility model relates to the field of mechanical processing fixtures, in particular to a special fixture for multi-row LCD TV frames.
背景技术 Background technique
随着数控技术的发展,许多产品的零部件加工都由数控机床加工完成,机床上一般需要安装夹具来装夹工件或引导刀具,其作用是将工件定位,以使工件获得相对于机床和刀具的正确位置,并将工件可靠的夹紧。在液晶电视机边框工件的加工中,边框工件一般是采用左右两边气缸双固定夹持夹具进行装夹,工件进行加工时,只收到Y向的径向夹持力,工件在Z向的轴向容易发生窜动,影响加工的精度。另外,由于边框工件的装夹接触面小,如果加大径向夹持力,边框工件由可能会出现压损问题,使边框工件的加工不精密,其成品合格率也不高。 With the development of numerical control technology, many parts of products are processed by CNC machine tools. Generally, fixtures need to be installed on the machine tool to clamp the workpiece or guide the tool. Its function is to position the workpiece so that the workpiece can obtain relative The correct position, and reliable clamping of the workpiece. In the processing of LCD TV frame workpieces, the frame workpieces are generally clamped by double fixed clamping fixtures on the left and right sides of the cylinder. When the workpiece is processed, it only receives the radial clamping force in the Y direction, and the workpiece in the Z direction axis It is prone to movement and affects the accuracy of processing. In addition, because the clamping contact surface of the frame workpiece is small, if the radial clamping force is increased, the frame workpiece may suffer from pressure loss, which makes the processing of the frame workpiece not precise and the qualified rate of the finished product is not high.
实用新型内容 Utility model content
本实用新型的目的在于提出一种多方向相互垂直装夹定位的多排液晶电视边框专用夹具,专门用于边框工件的加工,确保和提高边框工件的加工精度。 The purpose of this utility model is to propose a multi-row liquid crystal TV frame special fixture for clamping and positioning perpendicular to each other in multiple directions, which is specially used for processing frame workpieces, so as to ensure and improve the processing accuracy of frame workpieces.
为达此目的,本实用新型采用以下技术方案: For this purpose, the utility model adopts the following technical solutions:
一种多排液晶电视边框专用夹具,包括底板、X向定位装置、多个Y向定位装置和多个Z向定位装置; A special fixture for multi-row LCD TV frames, including a bottom plate, an X-direction positioning device, multiple Y-direction positioning devices, and multiple Z-direction positioning devices;
所述X向定位装置通过安装座安装于机床的工作台上,并设置在所述底板的横向方向上的任一端,所述X向定位装置连接并控制其X向定位基准板对所述底板上的边框工件进行横向推动实现X向定位; The X-direction positioning device is installed on the workbench of the machine tool through the mounting seat, and is arranged on any end in the lateral direction of the base plate. The X-direction positioning device is connected and controls the alignment of the X-direction positioning reference plate to the base plate. The upper frame workpiece is pushed laterally to realize X-direction positioning;
所述底板的工作台面上横向设置有两排或两排以上的分段式的装夹槽,所 述边框工件分别放置于所述装夹槽的横向方向上的槽内的两侧,并向所述X向定位装置的方向突出于所述底板,所述装夹槽的槽底面沿槽内的横向中线的位置设置有多个用于安装定位装置的槽孔; Two rows or more than two rows of segmented clamping grooves are horizontally arranged on the working table of the base plate, and the frame workpieces are respectively placed on both sides of the grooves in the transverse direction of the clamping grooves, and The direction of the X-direction positioning device protrudes from the bottom plate, and the bottom surface of the clamping groove is provided with a plurality of slots for installing the positioning device along the position of the transverse centerline in the groove;
所述Y向定位装置通过所述槽孔设置于所述装夹槽的槽面,所述Y向定位装置分别向两边的边框工件提供垂直于两边所述限位凸棱的定位推力对所述边框工件进行Y向定位; The Y-direction positioning device is arranged on the groove surface of the clamping groove through the slot hole, and the Y-direction positioning device provides positioning thrusts perpendicular to the limiting ribs on both sides to the frame workpieces on both sides respectively. The frame workpiece is positioned in the Y direction;
所述Z向定位装置通过所述槽孔立式安装于所述装夹槽,所述Z向定位装置分别向两边的边框工件提供垂直于所述底板的定位压力对所述边框工件进行Z向定位; The Z-direction positioning device is vertically installed in the clamping groove through the slot hole, and the Z-direction positioning device respectively provides positioning pressure perpendicular to the bottom plate to the frame workpiece on both sides to carry out Z-direction clamping on the frame workpiece. position;
所述底板的四周还设置有防护罩,所述底板的底部结构围护在所述防护罩内,所述防护罩设置有气源接头,所述防护罩内的Z向夹紧气缸通过所述气源接头与外接气源相连。 A protective cover is also provided around the bottom plate, the bottom structure of the bottom plate is enclosed in the protective cover, the protective cover is provided with an air source connector, and the Z-direction clamping cylinder in the protective cover passes through the protective cover. The air source connector is connected with an external air source.
更优的,所述防护罩设置有气源接头,所述防护罩内的Z向夹紧气缸的气管通过所述气源接头与外接气源相连。 More preferably, the protective cover is provided with an air source connector, and the air pipe of the Z-direction clamping cylinder in the protective cover is connected to an external air source through the air source connector.
更优的,所述装夹槽内沿其横向中线的左右两边分别对称设置有限位凸棱,所述装夹槽的两个槽边分别与所述限位凸棱形成用于放置边框工件的槽位,所述槽位的宽度小于所述边框工件的总宽度,所述边框工件放入所述槽位时,所述边框工件的内框条承放于所述限位凸棱的凸面上。 More preferably, the limiting ribs are symmetrically arranged on the left and right sides of the clamping groove along its transverse center line, and the two groove sides of the clamping groove respectively form a space for placing the frame workpiece with the limiting ribs. slot, the width of the slot is smaller than the total width of the frame workpiece, when the frame workpiece is placed in the slot, the inner frame strip of the frame workpiece is placed on the convex surface of the limiting rib .
更优的,所述X向定位装置包括X向气缸和X向定位基准板,所述X向气缸通过X向连接轴连接所述X向定位基准板,所述X向定位基准板由所述X向气缸控制推动所述边框工件的一端从而进行X向定位。 More preferably, the X-direction positioning device includes an X-direction cylinder and an X-direction positioning reference plate, the X-direction cylinder is connected to the X-direction positioning reference plate through an X-direction connecting shaft, and the X-direction positioning reference plate is composed of the X-direction positioning reference plate The X-direction cylinder is controlled to push one end of the frame workpiece to perform X-direction positioning.
更优的,所述Y向定位装置包括定位轴套、Y向连接轴和卡块,所述Y向连接轴上套设有弹簧,所述Y向连接轴的一端连接于所述卡块,另一端连接于 所述定位轴套,所述定位轴套通过螺栓沿所述装夹槽的横向中线的位置定位安装,所述Y向连接轴垂直于所述装夹槽的槽内的横向中线,将所述边框工件放入所述槽位时,所述边框工件的一侧相抵于所述卡块,并使所述弹簧发生压缩,所述弹簧压缩后的相互作用力作用于所述卡块上,使所述卡块在Y向卡紧定位所述边框工件。 More preferably, the Y-direction positioning device includes a positioning sleeve, a Y-direction connecting shaft and a block, a spring is sleeved on the Y-direction connecting shaft, one end of the Y-direction connecting shaft is connected to the block, The other end is connected to the positioning bushing, the positioning bushing is positioned and installed along the transverse centerline of the clamping groove by bolts, and the Y-direction connecting axis is perpendicular to the transverse centerline in the groove of the clamping groove , when the frame workpiece is put into the slot, one side of the frame workpiece is against the clamp block, and the spring is compressed, and the interaction force of the compressed spring acts on the clamp On the block, make the clamping block clamp and position the frame workpiece in the Y direction.
更优的,所述Z向定位装置包括Z向夹紧气缸、Z向连接轴和夹板,所述Z向夹紧气缸立式安装于所述底板的底部并位于所述装夹槽的槽面的下方,所述Z向连接轴的一端连接于所述Z向夹紧气缸,另一端穿过所述槽面并连接所述夹板的中部,所述夹板的板面平行于所述底板,所述夹板由所述Z向夹紧气缸控制其上下运动,并将位于其左右两边下方的所述边框工件紧压在所述槽位内从而进行Z向定位。 More preferably, the Z-direction positioning device includes a Z-direction clamping cylinder, a Z-direction connecting shaft and a splint, and the Z-direction clamping cylinder is vertically installed on the bottom of the bottom plate and located on the groove surface of the clamping groove Below, one end of the Z-direction connecting shaft is connected to the Z-direction clamping cylinder, the other end passes through the groove surface and connects to the middle part of the splint, and the plate surface of the splint is parallel to the bottom plate, so The up and down movement of the splint is controlled by the Z-direction clamping cylinder, and the frame workpiece located under the left and right sides of the splint is pressed into the slot to perform Z-direction positioning.
更优的,所述Z向定位装置还包括轴封,所述轴封设置于用于安装所述Z向连接轴的所述槽孔。 More preferably, the Z-direction positioning device further includes a shaft seal, and the shaft seal is arranged in the slot for installing the Z-direction connecting shaft.
更优的,所述Z向夹紧气缸为双轴夹紧气缸。 More preferably, the Z-direction clamping cylinder is a biaxial clamping cylinder.
更优的,所述底板的底部设置有底板加强筋,所述底板加强筋沿所述底板的横向设置。 More preferably, the bottom of the bottom plate is provided with bottom plate reinforcement ribs, and the bottom plate reinforcement ribs are arranged along the transverse direction of the bottom plate.
更优的,所述夹板设置有两种,一种所述夹板的宽度大于所述装夹槽内两条所述限位凸棱之间的宽度,另一种所述夹板的下压面设置有层级,所述层级的阶面相应盖压于所述边框工件的内侧阶面。 More preferably, there are two types of splints, one type of splint has a width greater than the width between the two limiting ribs in the clamping groove, and the other type of splint has a lower pressing surface There are levels, and the stepped surfaces of the levels are correspondingly pressed against the inner stepped surfaces of the frame workpiece.
本实用新型的有益效果:1、夹具设置有X、Y、Z三个方向相互垂直的装夹定位装置,使边框工件在加工时会被装夹稳固;2、间隔设置有凸起的装夹槽,产生废屑更容易被清理,不影响装夹的精度和稳定;3、限位凸棱和装夹槽的配合设计,使夹具专门使用于边框工件的装夹,符合边框工件的结构设 计;4、各方向上的定位装置的设计更加合理,结构简单,夹具使用寿命长。 Beneficial effects of the utility model: 1. The fixture is provided with clamping and positioning devices perpendicular to each other in three directions of X, Y and Z, so that the frame workpiece can be clamped and stabilized during processing; 2. Protruding clamps are provided at intervals 3. The matching design of the limit rib and the clamping groove makes the fixture specially used for the clamping of the frame workpiece, which conforms to the structural design of the frame workpiece ; 4. The design of the positioning device in all directions is more reasonable, the structure is simple, and the service life of the fixture is long.
附图说明 Description of drawings
图1是本实用新型的一个实施例的结构示意图; Fig. 1 is the structural representation of an embodiment of the utility model;
图2是本实用新型的一个实施例的底部结构示意图; Fig. 2 is the bottom structural representation of an embodiment of the utility model;
图3是本实用新型的一个实施例的Y向定位装置的结构示意图; Fig. 3 is a schematic structural view of a Y-direction positioning device according to an embodiment of the present invention;
图4是本实用新型的一个实施例的装夹槽的剖面结构示意图; Fig. 4 is a schematic cross-sectional structure diagram of a clamping groove according to an embodiment of the present invention;
图5是本实用新型的一个实施例的Y向定位装置的放大结构示意图; Fig. 5 is a schematic diagram of an enlarged structure of a Y-direction positioning device according to an embodiment of the present invention;
图6是本实用新型的一个实施例的使用状态的剖面结构放大示意图。 Fig. 6 is an enlarged schematic diagram of a cross-sectional structure of an embodiment of the present invention in use.
其中:底板1、X向定位装置2、Y向定位装置3、Z向定位装置4、边框工件10、装夹槽11、限位凸棱12、槽位13、槽孔14、安装底座15、防护罩16、气源接头17、底板加强筋18、清屑平台19、安装座5、X向气缸21、X向连接轴22、X向定位基准板23、定位轴套31、弹簧32、Y向连接轴33、卡块34、Z向夹紧气缸41、Z向连接轴42、夹板43、轴封44、层级431、第一阶面101、第二阶面102、侧槽面111、外平面341、横向凸起342、上端面343。 Among them: base plate 1, X-direction positioning device 2, Y-direction positioning device 3, Z-direction positioning device 4, frame workpiece 10, clamping groove 11, limiting rib 12, slot 13, slot hole 14, mounting base 15, Protective cover 16, air source connector 17, bottom plate reinforcement rib 18, chip cleaning platform 19, mounting seat 5, X-direction cylinder 21, X-direction connecting shaft 22, X-direction positioning reference plate 23, positioning bushing 31, spring 32, Y To the connecting shaft 33, the block 34, the Z-direction clamping cylinder 41, the Z-direction connecting shaft 42, the splint 43, the shaft seal 44, the level 431, the first step surface 101, the second step surface 102, the side groove surface 111, the outer Flat surface 341 , transverse protrusion 342 , upper end surface 343 .
具体实施方式 Detailed ways
下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。 The technical scheme of the utility model will be further described below in conjunction with the accompanying drawings and through specific embodiments.
一种多排液晶电视边框专用夹具,包括底板1、X向定位装置2、多个Y向定位装置3和多个Z向定位装置4; A special fixture for multi-row LCD TV frames, including a bottom plate 1, an X-direction positioning device 2, a plurality of Y-direction positioning devices 3 and a plurality of Z-direction positioning devices 4;
所述X向定位装置2通过安装座5安装于机床的工作台上,并设置在所述底板1的横向方向上的任一端,所述X向定位装置2连接并控制其X向定位基准板23对所述底板1上的边框工件10进行横向推动实现X向定位; The X-direction positioning device 2 is installed on the workbench of the machine tool through the mounting base 5, and is arranged on any end of the lateral direction of the base plate 1, and the X-direction positioning device 2 is connected to and controls its X-direction positioning reference plate 23. Transversely push the frame workpiece 10 on the base plate 1 to realize X-direction positioning;
所述底板1的工作台面上横向设置有两排或两排以上的分段式的装夹槽11,所述边框工件10分别放置于所述装夹槽11的横向方向上的槽内的两侧, 并向所述X向定位装置2的方向突出于所述底板1,所述装夹槽11的槽底面沿槽内的横向中线的位置设置有多个用于安装定位装置的槽孔14; Two or more rows of segmented clamping grooves 11 are horizontally arranged on the working table of the base plate 1, and the frame workpieces 10 are respectively placed in the two grooves in the transverse direction of the clamping grooves 11. side, and protrude from the bottom plate 1 in the direction of the X-direction positioning device 2, the bottom surface of the clamping groove 11 is provided with a plurality of slots 14 for installing the positioning device along the position of the transverse centerline in the groove ;
所述Y向定位装置3通过所述槽孔14设置于所述装夹槽11的槽面,所述Y向定位装置3分别向两边的边框工件10提供垂直于两边所述限位凸棱12的定位推力对所述边框工件10进行Y向定位; The Y-direction positioning device 3 is arranged on the groove surface of the clamping groove 11 through the slot hole 14, and the Y-direction positioning device 3 respectively provides the frame workpiece 10 on both sides with the limiting ribs 12 perpendicular to the two sides. The positioning thrust of the frame workpiece 10 is positioned in the Y direction;
所述Z向定位装置4通过所述槽孔14立式安装于所述装夹槽11,所述Z向定位装置4分别向两边的边框工件10提供垂直于所述底板1的定位压力对所述边框工件10进行Z向定位; The Z-direction positioning device 4 is vertically installed in the clamping groove 11 through the slot hole 14, and the Z-direction positioning device 4 respectively provides the positioning pressure perpendicular to the bottom plate 1 to the frame workpiece 10 on both sides. The frame workpiece 10 is positioned in the Z direction;
所述底板1的四周还设置有防护罩16,所述底板1的底部结构围护在所述防护罩16内,所述防护罩16设置有气源接头17,所述防护罩16内的Z向夹紧气缸41通过所述气源接头17与外接气源相连。 A protective cover 16 is also provided around the base plate 1, the bottom structure of the base plate 1 is enclosed in the protective cover 16, and the protective cover 16 is provided with an air source connector 17, Z in the protective cover 16 The clamping cylinder 41 is connected to an external air source through the air source connector 17 .
如图1所示,由Y向定位装置3提供Y向的定位推力,使边框工件10的侧边紧靠于所述装夹槽11的槽边,再由X向定位装置2对边框工件10进行X向的移动,使边框工件10需要加工的工位相应对准于加工刀具,对加工的工位进行可控性和可调性,由Z向定位装置4向边框工件10提供垂直于底板1的定位压力,使边框工件10受到向下的压力压紧于装夹槽11的槽面,可防止边框工件10加工时在轴向上的窜动。刀具对边框工件10进行加工时,边框工件10在Y向定位装置3和Z向定位装置4的压紧作用下不会发生移动,对边框工件10进行多工位的定位,使装夹更紧固,提高工件的加工精度。 As shown in Figure 1, the Y-direction positioning thrust is provided by the Y-direction positioning device 3, so that the side of the frame workpiece 10 is close to the groove edge of the clamping groove 11, and then the X-direction positioning device 2 aligns the frame workpiece 10 Carry out X-direction movement, so that the processing station of the frame workpiece 10 is aligned with the processing tool, and the processing station is controllable and adjustable. The Z-direction positioning device 4 provides the frame workpiece 10 with a The positioning pressure makes the frame workpiece 10 be pressed against the groove surface of the clamping groove 11 by downward pressure, which can prevent the frame workpiece 10 from moving in the axial direction during processing. When the tool is processing the frame workpiece 10, the frame workpiece 10 will not move under the pressure of the Y-direction positioning device 3 and the Z-direction positioning device 4, and the multi-station positioning of the frame workpiece 10 will make the clamping tighter. Solid, improve the machining accuracy of the workpiece.
加工产生的废屑一般会落到工件和装夹槽内,间隔设置有多个凸起的装夹槽11,使废屑能快捷的被吹落到水平面低于装夹槽11的槽底面的清屑平台19上,不影响装夹槽11内对工件装夹的精度,产生的废屑也容易清理,延长夹具的寿命。 The waste chips produced by processing will generally fall into the workpiece and the clamping groove, and a plurality of raised clamping grooves 11 are arranged at intervals, so that the waste chips can be quickly blown down to the clear surface of the bottom surface of the groove whose water level is lower than the clamping groove 11. On the chips platform 19, the accuracy of workpiece clamping in the clamping groove 11 is not affected, and the waste chips produced are also easy to clean up, prolonging the life of the fixture.
气源接头17一端连接相应的Z向夹紧气缸41,另一端连接气源,底板1四周采用防护罩16防护,可使底板1下的气缸安装底座等结构都藏于里面,防止加工产生的铝屑、冷却液飞入到夹具底面,使夹具整体更加美观整洁。 One end of the air source joint 17 is connected to the corresponding Z-direction clamping cylinder 41, and the other end is connected to the air source. The base plate 1 is protected by a protective cover 16 around it, so that the structure such as the cylinder mounting base under the base plate 1 can be hidden inside to prevent processing. Aluminum chips and coolant fly into the bottom of the fixture, making the fixture more beautiful and tidy as a whole.
更优的,所述防护罩16设置有气源接头17,所述防护罩16内的Z向夹紧气缸41的气管通过所述气源接头17与外接气源相连。气源接头17一端连接相应的Z向夹紧气缸41,另一端连接气源;通过接通相应的气源接头17,对Z向夹紧气缸41单独控制,以实现控制夹紧不同长度边框工件10。 More preferably, the protective cover 16 is provided with an air source connector 17 , and the air pipe of the Z-direction clamping cylinder 41 inside the protective cover 16 is connected to an external air source through the air source connector 17 . One end of the air source connector 17 is connected to the corresponding Z-direction clamping cylinder 41, and the other end is connected to the air source; by connecting the corresponding air source connector 17, the Z-direction clamping cylinder 41 is controlled separately to achieve controlled clamping of frame workpieces with different lengths 10.
更优的,所述装夹槽11内沿其横向中线的左右两边分别对称设置有限位凸棱12,所述装夹槽11的两个槽边分别与所述限位凸棱12形成用于放置边框工件10的槽位13,所述槽位13的宽度小于所述边框工件10的总宽度,所述边框工件10放入所述槽位13时,所述边框工件10的内框条承放于所述限位凸棱12的凸面上。 More preferably, the clamping groove 11 is symmetrically provided with limiting ribs 12 along the left and right sides of its transverse midline, and the two sides of the clamping groove 11 are respectively formed with the limiting ribs 12 for Place the slot 13 of the frame workpiece 10, the width of the slot 13 is less than the total width of the frame workpiece 10, when the frame workpiece 10 is put into the slot 13, the inner frame bar of the frame workpiece 10 will Put it on the convex surface of the limiting rib 12.
如图4或图5或图6所示,装夹槽11的两个槽边分别与限位凸棱12形成两个用于放置边框工件10的槽位13,槽位13的宽度小于边框工件10的总宽度,边框工件10放入槽位13时,边框工件10的内框条承放于所述限位凸棱12的凸面上,设置有相抵于边框工件10上空缺结构的限位凸棱12,使边框工件10可以更平稳的水平放置于槽位13内,使Z向定位装置4对边框工件10的下压定位更平稳紧固。 As shown in Figure 4 or Figure 5 or Figure 6, the two groove sides of the clamping groove 11 form two slots 13 for placing the frame workpiece 10 with the limiting rib 12 respectively, and the width of the slot 13 is smaller than that of the frame workpiece 10, when the frame workpiece 10 is put into the slot 13, the inner frame bar of the frame workpiece 10 is placed on the convex surface of the limiting rib 12, and a limiting convex that is offset against the vacant structure on the frame workpiece 10 is provided. The edge 12 enables the frame workpiece 10 to be horizontally placed in the slot 13 more stably, so that the downward positioning of the frame workpiece 10 by the Z-direction positioning device 4 is more stable and fastened.
更优的,所述X向定位装置2包括X向气缸21和X向定位基准板23,所述X向气缸21通过X向连接轴22连接所述X向定位基准板23,所述X向定位基准板23由所述X向气缸21控制推动所述边框工件10的一端从而进行X向定位。 More preferably, the X-direction positioning device 2 includes an X-direction cylinder 21 and an X-direction positioning reference plate 23, the X-direction cylinder 21 is connected to the X-direction positioning reference plate 23 through an X-direction connecting shaft 22, and the X-direction The positioning reference plate 23 is controlled by the X-direction cylinder 21 to push one end of the frame workpiece 10 to perform X-direction positioning.
更优的,所述Y向自动定位装置3包括定位轴套31、Y向连接轴33和卡块 34,所述Y向连接轴33上套设有弹簧32,所述Y向连接轴33的一端连接于所述卡块34,另一端连接于所述定位轴套31,所述定位轴套31通过螺栓沿所述装夹槽11的横向中线的位置定位安装,所述Y向连接轴33垂直于所述装夹槽11的槽内的横向中线,将所述边框工件10放入所述槽位13时,所述边框工件10的一侧相抵于所述卡块34,并使所述弹簧32发生压缩,所述弹簧32压缩后的相互作用力作用于所述卡块34上,使所述卡块34在Y向卡紧定位所述边框工件10。 More preferably, the Y-direction automatic positioning device 3 includes a positioning shaft sleeve 31, a Y-direction connecting shaft 33 and a block 34, the Y-direction connecting shaft 33 is sleeved with a spring 32, and the Y-direction connecting shaft 33 One end is connected to the block 34, and the other end is connected to the positioning bushing 31. The positioning bushing 31 is positioned and installed along the transverse centerline of the clamping groove 11 by bolts. The Y-direction connecting shaft 33 When the frame workpiece 10 is put into the slot 13 perpendicular to the transverse midline of the clamping groove 11, one side of the frame workpiece 10 abuts against the clamping block 34, and the The spring 32 is compressed, and the interaction force of the compressed spring 32 acts on the clamping block 34 , so that the clamping block 34 clamps and positions the frame workpiece 10 in the Y direction.
如图4或图5所示,Y向定位装置3采用定位轴套31、弹簧32、Y向连接轴33和卡块34的结构使放入的边框工件10在Y向自动定位,手动将边框工件10沿卡块34的斜面设置压入槽位13内,边框工件10的内侧边对弹簧32进行压缩,使弹簧32产生相对的作用力使边框工件10紧靠于装夹槽11的槽边,由卡块34和弹簧32自动定位,结构简单,无需提供气缸压紧驱动。 As shown in Figure 4 or Figure 5, the Y-direction positioning device 3 adopts the structure of the positioning bushing 31, the spring 32, the Y-direction connecting shaft 33 and the clamping block 34 to automatically position the frame workpiece 10 placed in the Y direction, and manually position the frame The workpiece 10 is set along the slope of the block 34 and pressed into the slot 13, and the inner side of the frame workpiece 10 compresses the spring 32, so that the spring 32 generates a relative force to make the frame workpiece 10 close to the groove of the clamping groove 11 The side is automatically positioned by the clamping block 34 and the spring 32, and the structure is simple, and there is no need to provide a cylinder for pressing and driving.
更优的,所述卡块34设置有平行于所述装夹槽11的侧槽面111的外平面341,所述外平面341与所述侧槽面111的距离小于所述边框工件10的宽度,当所述边框工件10沿所述装夹槽11的任意一侧放入时,所述边框工件10的另一侧相抵于所述卡块43的外平面341,所述弹簧32呈压缩状态,呈压缩状态的所述弹簧32产生弹簧作用于所述卡块34上,使所述卡块34在Y向卡紧定位所述边框工件10。所述外平面341设置有用于抵卡所述边框工件10的横向凸起342,当所述边框工件10沿所述装夹槽11的任意一侧放入时,所述边框工件10的另一侧相抵于所述卡块43的外平面341并抵卡于所述横向凸起342的下方。 More preferably, the clamping block 34 is provided with an outer plane 341 parallel to the side groove surface 111 of the clamping groove 11, and the distance between the outer plane 341 and the side groove surface 111 is smaller than that of the frame workpiece 10 Width, when the frame workpiece 10 is placed along any side of the clamping groove 11, the other side of the frame workpiece 10 is against the outer plane 341 of the block 43, and the spring 32 is compressed state, the spring 32 in a compressed state produces a spring action on the clamping block 34, so that the clamping block 34 clamps and positions the frame workpiece 10 in the Y direction. The outer plane 341 is provided with a transverse protrusion 342 for clamping the frame workpiece 10 , when the frame workpiece 10 is placed along any side of the clamping groove 11 , the other side of the frame workpiece 10 The side abuts against the outer plane 341 of the locking block 43 and abuts against the lower side of the transverse protrusion 342 .
设置用于抵卡边框工件10的横向凸起342,使边框工件10稳固的抵卡于卡块34,使边框工件10在Y向上的定位更加稳固,对工件进行加工时,横向 的凸起342在轴向上对边框工件也起到一定的卡压作用。 The horizontal projection 342 for clamping the frame workpiece 10 is set, so that the frame workpiece 10 can be firmly clamped on the block 34, so that the positioning of the frame workpiece 10 in the Y direction is more stable. When the workpiece is processed, the horizontal projection 342 It also plays a certain role in clamping the frame workpiece in the axial direction.
更优的,所述卡块34的上端面343设置为斜面,所述上端面343向所述横向凸起342倾斜。设置有向凸起342倾斜的上端面343,使边框工件10沿斜面更容易压入槽位内,减少压入工件时所需的时间,降低工人的劳动强度,提高加工效率。 More preferably, the upper end surface 343 of the locking block 34 is set as an inclined surface, and the upper end surface 343 is inclined toward the transverse protrusion 342 . An upper end surface 343 inclined to the protrusion 342 is provided to make it easier to press the frame workpiece 10 into the slot along the inclined surface, reduce the time required for pressing the workpiece, reduce the labor intensity of workers, and improve the processing efficiency.
所述Z向定位装置4包括Z向夹紧气缸41、Z向连接轴42和夹板43,所述Z向夹紧气缸41立式安装于所述底板1的底部并位于所述装夹槽11的槽面的下方,所述Z向连接轴42的一端连接于所述Z向夹紧气缸41,另一端穿过所述槽面并连接所述夹板43的中部,所述夹板43的板面平行于所述底板1,所述夹板43由所述Z向夹紧气缸41控制其上下运动,并将位于其左右两边下方的所述边框工件10紧压在所述槽位13内从而进行Z向定位。 The Z-direction positioning device 4 includes a Z-direction clamping cylinder 41, a Z-direction connecting shaft 42 and a clamping plate 43, and the Z-direction clamping cylinder 41 is vertically installed on the bottom of the bottom plate 1 and located in the clamping groove 11 Below the groove surface, one end of the Z-direction connecting shaft 42 is connected to the Z-direction clamping cylinder 41, the other end passes through the groove surface and connects the middle part of the clamping plate 43, the plate surface of the clamping plate 43 Parallel to the bottom plate 1, the clamping plate 43 is controlled by the Z-direction clamping cylinder 41 to move up and down, and press the frame workpiece 10 under the left and right sides of the clamping plate 43 into the slot 13 to carry out Z clamping. orientation.
立式安装的Z向定位装置4,其Z向夹紧气缸41安装于底板1的底部并位于装夹槽11的槽面的下方,结构合理,使气缸结构设于底部,减少所需占用的面积,提高整体的美观性,并由气缸控制夹板43向下运动给边框工件10提供向下的定位压力。 The Z-direction positioning device 4 installed vertically, its Z-direction clamping cylinder 41 is installed on the bottom of the bottom plate 1 and below the groove surface of the clamping groove 11. area, improve the overall aesthetics, and the downward movement of the splint 43 is controlled by the cylinder to provide downward positioning pressure for the frame workpiece 10 .
更优的,所述Z向定位装置4还包括轴封44,所述轴封44设置于用于安装所述Z向连接轴42的所述槽孔14。底板1上装有轴封44,防止加工时所产生的铝屑或切屑液通过Z向连接轴42的运动间隙落入到气缸体内,避免气缸的损坏,提高机械的寿命。 More preferably, the Z-direction positioning device 4 further includes a shaft seal 44 disposed in the slot 14 for installing the Z-direction connecting shaft 42 . A shaft seal 44 is installed on the bottom plate 1 to prevent aluminum chips or cutting fluid produced during processing from falling into the cylinder body through the movement gap of the Z-direction connecting shaft 42, thereby avoiding damage to the cylinder and improving the life of the machine.
更优的,所述Z向夹紧气缸41为双轴夹紧气缸。双轴夹紧气缸刚度比一般气缸大,且双轴气缸轴头不会旋转,压紧力度大,可以更加有效地满足机械精加工的要求。 More preferably, the Z-direction clamping cylinder 41 is a biaxial clamping cylinder. The rigidity of the double-axis clamping cylinder is larger than that of the general cylinder, and the shaft head of the double-axis cylinder will not rotate, and the pressing force is large, which can more effectively meet the requirements of mechanical finishing.
所述底板1底部设置有安装底座15,所述底板1通过所述安装底座15安 装于机床的工作台。夹具通过安装底座15安装于不同的机床上,使夹具的适用范围更大。 Described base plate 1 bottom is provided with mounting base 15, and described base plate 1 is installed on the workbench of machine tool by described mounting base 15. The fixture is installed on different machine tools through the installation base 15, so that the scope of application of the fixture is wider.
更优的,所述底板1的底部设置有底板加强筋18,所述底板加强筋18沿所述底板1的横向设置。在减薄减轻底板2重量时可以在底板1的底部设置底板加强筋18,可以不影响底板的刚性,如图2所示,在底板1的底面分别安装三条横向的底板加强筋6,增强底板1的刚性。 More preferably, the bottom of the bottom plate 1 is provided with bottom plate reinforcing ribs 18 , and the bottom plate reinforcing ribs 18 are arranged along the transverse direction of the bottom plate 1 . When reducing the weight of the base plate 2, base plate reinforcing ribs 18 can be set at the bottom of the base plate 1, without affecting the rigidity of the base plate. As shown in Figure 2, three transverse base plate reinforcing ribs 6 are respectively installed on the bottom surface of the base plate 1 to strengthen the base plate. 1 rigidity.
更优的,所述夹板43设置有两种,一种所述夹板43的宽度大于所述装夹槽11内两条所述限位凸棱12之间的宽度,另一种所述夹板43的下压面设置有层级431,所述层级431的阶面相应盖压于所述边框工件10的内侧阶面。 More preferably, the clamping plate 43 is provided with two types, one type of the clamping plate 43 has a width greater than the width between the two limiting ribs 12 in the clamping groove 11, and the other type of the clamping plate 43 The lower pressing surface of the frame is provided with a level 431 , and the step surface of the level 431 is correspondingly pressed against the inner step surface of the frame workpiece 10 .
装夹不同长度的边框工件时,将不需使用的Z向定位装置4的夹板43更换为宽度小于装夹槽11内两条所述限位凸棱12之前宽度的夹板43来避空,使夹具适用于不同长度的边框工件,不限制可加工工件的长度。另一种设置层级431的夹板43,其层级431的阶面相应盖压于边框工件10的内侧阶面,匹配边框工件10的设置,使边框工件10在Z向的定位更紧固。 When clamping frame workpieces of different lengths, the splint 43 of the Z-direction positioning device 4 that does not need to be used is replaced with a splint 43 whose width is smaller than the width of the two limiting ribs 12 in the clamping groove 11 to avoid the space, so that The fixture is suitable for frame workpieces of different lengths, and does not limit the length of workpieces that can be processed. Another type of splint 43 with a level 431, the step surface of the level 431 is correspondingly pressed against the inner step surface of the frame workpiece 10, matching the setting of the frame workpiece 10, so that the positioning of the frame workpiece 10 in the Z direction is firmer.
更优的,设有层级431的所述夹板43设置有两种宽度,第一种宽度下压于所述边框工件10的第一阶面101,第二种宽度只下压于所述边框工件1的第二阶面102。 More preferably, the splint 43 with the level 431 is provided with two widths, the first width presses down on the first step surface 101 of the frame workpiece 10, and the second width only presses down on the frame workpiece 1's second-order surface 102 .
如图4和图6所示,设置有两种宽度,边框工件的第一阶面101在工件的首尾两端处是需要铣钻加工的,因此设有一种只下压于边框工件1的第二阶面102可以避空第一阶面101需要加工的加工位,不影响边框工件10的加工,无需重新定位装夹,一次装夹即可完成边框工件的加工。 As shown in Fig. 4 and Fig. 6, there are two kinds of widths. The first step surface 101 of the frame workpiece needs to be milled and drilled at both ends of the workpiece. Therefore, there is a first step that only presses down on the frame workpiece 1 The second-stage surface 102 can avoid the processing position that needs to be processed on the first-stage surface 101, without affecting the processing of the frame workpiece 10, without repositioning and clamping, and the processing of the frame workpiece can be completed in one clamping.
以上结合具体实施例描述了本实用新型的技术原理。这些描述只是为了解释本实用新型的原理,而不能以任何方式解释为对本实用新型保护范围的限 制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本实用新型的其它具体实施方式,这些方式都将落入本实用新型的保护范围之内。 The technical principles of the present utility model have been described above in conjunction with specific embodiments. These descriptions are only for explaining the principle of the present utility model, and can not be interpreted as the restriction to the protection scope of the present utility model in any way. Based on the explanations herein, those skilled in the art can think of other specific implementations of the present utility model without creative work, and these forms will all fall within the protection scope of the present utility model.
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| CN201420750077.6U CN204353840U (en) | 2014-12-03 | 2014-12-03 | A kind of many row's liquid crystal display television side frame special fixtures |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104476273A (en) * | 2014-12-03 | 2015-04-01 | 佛山市普拉迪数控科技有限公司 | Clamp special for multirow liquid crystal television frame |
| CN111747095A (en) * | 2020-06-30 | 2020-10-09 | 内蒙古创维智能科技有限公司 | Collection device and television middle frame production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104476273A (en) * | 2014-12-03 | 2015-04-01 | 佛山市普拉迪数控科技有限公司 | Clamp special for multirow liquid crystal television frame |
| CN111747095A (en) * | 2020-06-30 | 2020-10-09 | 内蒙古创维智能科技有限公司 | Collection device and television middle frame production line |
| CN111747095B (en) * | 2020-06-30 | 2021-08-31 | 内蒙古创维智能科技有限公司 | Collection device and television middle frame production line |
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Address after: 528137 block 1 and 3, No. 9, Lexin Avenue, Leping Town, Sanshui District, Foshan City, Guangdong Province Patentee after: Guangdong Pradi Technology Co.,Ltd. Address before: 528137 No. 70 Sanshui Center Industrial Park, Foshan City, Guangdong Province Patentee before: FOSHAN PRATIC CNC SCIENCE & TECHNOLOGY Co.,Ltd. |
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Granted publication date: 20150527 |