CN204342428U - A kind of oxygen decompressor scatterer marshalling system - Google Patents
A kind of oxygen decompressor scatterer marshalling system Download PDFInfo
- Publication number
- CN204342428U CN204342428U CN201420803057.0U CN201420803057U CN204342428U CN 204342428 U CN204342428 U CN 204342428U CN 201420803057 U CN201420803057 U CN 201420803057U CN 204342428 U CN204342428 U CN 204342428U
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- oxygen
- radiator
- valve
- oxygen generator
- expander
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- Expired - Lifetime
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- 239000001301 oxygen Substances 0.000 title claims abstract description 71
- 229910052760 oxygen Inorganic materials 0.000 title claims abstract description 71
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims abstract description 70
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000007789 gas Substances 0.000 claims abstract description 6
- 210000003437 trachea Anatomy 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 3
- 230000017525 heat dissipation Effects 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000002808 molecular sieve Substances 0.000 description 3
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 101100408454 Arabidopsis thaliana PLC6 gene Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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- Control Of Temperature (AREA)
Abstract
本实用新型公开了一种制氧膨胀机散热器编组系统,包括制氧机组,所述制氧机组外侧设置散热器,所述制氧机组上部通过进水管阀门与进水管相连通,所述制氧机下部通过出气阀门与出气管相连通,所述传感器组设置在制氧机组上,所述传感器组、进水管阀门和出气管阀门分别与控制器信号互联,所述两个制氧机成α夹角;本实用新型采用两个制氧机为一组的编组方式,使得其在编组工作时,即使一组出现故障也能安稳运行,不仅能够避免一台制氧机匹配一台散热器造成的资源浪费,而且也能保证工作的平稳运行;并且采用自主控制系统使得其能够自主运行,从而保证运行的平稳,不仅实现了节能减排,而且也保证了运行平稳与效率最大化,值得推广与应用。
The utility model discloses a radiator marshalling system for an oxygen-generating expander, which comprises an oxygen-generating unit. A radiator is arranged on the outside of the oxygen-generating unit. The lower part of the oxygen machine is connected to the gas outlet pipe through the gas outlet valve. The sensor group is arranged on the oxygen generator unit. The sensor group, the water inlet pipe valve and the gas outlet pipe valve are respectively connected with the controller signal. α angle; the utility model adopts two oxygen generators as a group, so that it can run stably even if one group fails when it is working in a group, and it can not only avoid one oxygen generator from matching one radiator The waste of resources caused by it can also ensure the smooth operation of the work; and the use of an autonomous control system enables it to operate independently, thereby ensuring stable operation, not only realizing energy saving and emission reduction, but also ensuring stable operation and maximum efficiency. promotion and application.
Description
技术领域 technical field
本实用新型属于空气冷却器技术领域,具体涉及一种制氧膨胀机散热器编组系统。 The utility model belongs to the technical field of air coolers, in particular to a radiator marshalling system for an oxygen-making expander. the
背景技术 Background technique
近些年来,随着钢铁行业使用氧气、氮气应用的越来越广泛,而且小高炉启动顺行后,对整个氧气管网冲击也越来越严重,生产压力越来越重;而且现有的制氧设备由于年久落后,老式换热器一是换热效果差,二是常年锈蚀,三是一旦设备内漏不能及时切换,将直接造成设备停车;但是对于现有的热交换器已不能保证现有制氧生产的正常运行,而且能耗大;因此不仅要对冷却器进行改造,而且要对设备管道进行重新设计改造;以此来保证制氧系统的顺利进行,在201320852391.0中公开了一种制氧机包括外壳、内部壳体、空气粗滤器、消声器、压缩机、冷却器、滤水器、电磁阀、分子筛吸附塔及储氧罐,空气粗滤器、消声器、压缩机、冷却器、滤水器、电磁阀、分子筛吸附塔、储氧罐从前到后依次通过气管连接,储氧罐的出气口连接有氧气出气管,消声器、压缩机、冷却器均设置于内部壳体内,内部壳体设置于外壳的下部中间,空气粗滤器、滤水器、电磁阀、分子筛吸附塔、储氧罐均设置于外壳与内部壳体之间形成的安装腔内,外壳的上部设置有空气粗滤器安装孔,空气粗滤器安装于该空气粗滤器安装孔内;然而其并未解决数台设备联动的现象,因此需要一种制氧膨胀机换热器的连接系统。 In recent years, with the use of oxygen and nitrogen in the iron and steel industry more and more widely, and after the small blast furnace starts to run forward, the impact on the entire oxygen pipeline network is becoming more and more serious, and the production pressure is getting heavier; and the existing Oxygen production equipment has been outdated for a long time, and the old heat exchangers have poor heat transfer effect, rust all the year round, and once the internal leakage of the equipment cannot be switched in time, it will directly cause equipment shutdown; but for the existing heat exchangers, it is no longer possible To ensure the normal operation of the existing oxygen production, and consume a lot of energy; therefore, not only the cooler must be modified, but also the equipment and pipelines must be redesigned and modified; in order to ensure the smooth progress of the oxygen production system, it was disclosed in 201320852391.0 An oxygen generator includes a shell, an internal shell, a primary air filter, a muffler, a compressor, a cooler, a water filter, a solenoid valve, a molecular sieve adsorption tower and an oxygen storage tank, the primary air filter, a muffler, a compressor, and a cooler , water filter, solenoid valve, molecular sieve adsorption tower, and oxygen storage tank are connected through air pipes from front to back in sequence. The gas outlet of the oxygen storage tank is connected to an oxygen outlet pipe. The shell is set in the middle of the lower part of the shell, and the primary air filter, water filter, solenoid valve, molecular sieve adsorption tower, and oxygen storage tank are all set in the installation cavity formed between the shell and the inner shell, and the upper part of the shell is equipped with an air coarse filter. The filter installation hole, the air primary filter is installed in the air primary filter installation hole; however, it does not solve the phenomenon of linkage of several devices, so a connection system for the oxygen expander heat exchanger is needed.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是针对现有制氧膨胀机与换热器之间结构复杂且不能实现数来设备联动的现象。 The technical problem to be solved by the utility model is aimed at the phenomenon that the structure between the existing oxygen generator expander and the heat exchanger is complex and cannot realize the linkage of several devices.
为解决本实用新型的问题所采用的技术方案是:一种制氧膨胀机散热器编组系统,包括制氧机组、散热器、进水管阀门、出气管阀门、传感器组和控制器,所述制氧机组外侧设置散热器,所述制氧机组上部通过进水管阀门与进水管相连通,所述制氧机下部通过出气阀门与出气管相连通,所述传感器组设置在制氧机组上,所述传感器组、进水管阀门和出气管阀门分别与控制器信号互联。 The technical solution adopted for solving the problems of the utility model is: a radiator marshalling system for an oxygen generator expander, including an oxygen generator unit, a radiator, a water inlet pipe valve, an air outlet pipe valve, a sensor group and a controller. A radiator is arranged on the outside of the oxygen generator, the upper part of the oxygen generator is connected to the water inlet pipe through the water inlet valve, the lower part of the oxygen generator is connected to the outlet pipe through the outlet valve, and the sensor group is arranged on the oxygen generator. The sensor group, the water inlet pipe valve and the air outlet pipe valve are respectively interconnected with the controller signal.
所述制氧机组包括两个制氧机,所述两个制氧机成α夹角。 The oxygen generator set includes two oxygen generators, and the two oxygen generators form an angle α.
所述传感器组包括温度传感器和压力传感器。 The sensor group includes temperature sensors and pressure sensors.
所述控制器为PLC。 The controller is PLC.
所述进水管阀门和出气管阀门均为电子阀门。 Both the water inlet pipe valve and the air outlet pipe valve are electronic valves.
所述α夹角为60-120°。 The α included angle is 60-120°.
本实用新型将两个制氧机呈60-120°夹角放置,并在其夹角内侧设置散热器,使得其能够即可以同时为两台制氧机提供散热服务,也能为其中一台提供散热服务,其由PLC进行控制,使得其能够在不需要散热时不运行,避免空转造成的能耗损失;由于两个制氧机即为一个制氧机组为一体,使得其能够共用一个总的进水管和总的出气管,使得其能够经过三通阀后分流给两个制氧机,然后在制氧机工作后将其由出气口出来后汇聚成一个总的出气管,并在各个支管上设置电子阀门,使得其能够便于通过PLC控制开合,而且在传感器的配合下使得其能够自主的实现阀门的开合,实现智能控制功能;通过温度传感器能够监测温度的变化,当温度过高时则自主触发散热器进行散热,当温度在适宜范围内后则停止运行;当一个制氧机出现故障时,其温度异常并且压力损失严重或压力过高时,则由PLC关闭支管上的电子阀门,使得该制氧机停止运行,然后由PLC发出警报提醒运维人员前来维修,以此来保证运行的稳定与安全,这种连接系统使得其能够大大的提高制氧系统的稳定性,避免一个出现故障即停车的现象。 In the utility model, two oxygen generators are placed at an angle of 60-120°, and a radiator is arranged on the inside of the angle, so that it can provide cooling service for two oxygen generators at the same time, and can also provide heat dissipation service for one of them. Provide heat dissipation service, which is controlled by PLC, so that it can not run when heat dissipation is not needed, and avoid energy loss caused by idling; since two oxygen generators are one oxygen generator unit, they can share a total The water inlet pipe and the total air outlet pipe, so that it can be diverted to the two oxygen generators after passing through the three-way valve. The electronic valve is set on the branch pipe, which makes it easy to control the opening and closing through the PLC, and with the cooperation of the sensor, it can realize the opening and closing of the valve independently and realize the intelligent control function; the temperature change can be monitored through the temperature sensor. When it is high, it will automatically trigger the radiator to dissipate heat. When the temperature is within the appropriate range, it will stop running; when an oxygen generator fails, its temperature is abnormal and the pressure loss is serious or the pressure is too high, then the PLC will close the branch pipe. The electronic valve makes the oxygen generator stop running, and then the PLC sends out an alarm to remind the operation and maintenance personnel to come for maintenance, so as to ensure the stability and safety of the operation. This connection system can greatly improve the stability of the oxygen generator system , to avoid a phenomenon that a fault occurs that stops.
本实用新型采用两个制氧机为一组的编组方式,使得其能够互为备用装置,既可以同时运行也可以仅开启一个,使得其能够在编组工作时,即使一组出现故障也能安稳运行,不仅能够避免一台制氧机匹配一台散热器造成的资源浪费,而且也能保证工作的平稳运行;并且采用自主控制系统使得其能够自主运行,从而保证运行的平稳,不仅实现了节能减排,而且也保证了运行平稳与效率最大化,值得推广与应用。 The utility model adopts a marshalling method in which two oxygen generators form a group, so that they can serve as backup devices for each other, and can run at the same time or only one can be turned on, so that when the marshalling works, even if one group fails, it can be stable. It can not only avoid the waste of resources caused by one oxygen generator matching one radiator, but also ensure the smooth operation of the work; and the use of an independent control system enables it to operate independently, thereby ensuring stable operation and not only realizing energy saving Emission reduction, but also to ensure smooth operation and maximize efficiency, it is worthy of promotion and application.
附图说明 Description of drawings
下面结合附图对本实用新型做进一步的说明: Below in conjunction with accompanying drawing, the utility model is further described:
图1是本实用新型整体结构示意图; Fig. 1 is a schematic diagram of the overall structure of the utility model;
图2是本实用新型进水管处局部结构示意图; Fig. 2 is a schematic diagram of the local structure of the water inlet pipe of the utility model;
图3是本实用新型出气管处局部结构示意图; Fig. 3 is a schematic diagram of the partial structure of the air outlet pipe of the present invention;
1-制氧机 2-散热器 3-进水管 4-温度传感器 5-压力传感器 6-PLC 7-出气管 8-α夹角 31-进水管阀门 71-出气管阀门。 1-oxygen generator 2-radiator 3-inlet pipe 4-temperature sensor 5-pressure sensor 6-PLC 7-outlet pipe 8-α angle 31-inlet pipe valve 71-outlet pipe valve.
具体实施方式 Detailed ways
如图1-3所示:一种制氧膨胀机散热器编组系统,包括制氧机组、散热器2、进水管阀门31、出气管阀门71、传感器组和控制器,所述制氧机组外侧设置散热器2,所述制氧机组上部通过进水管阀门31与进水管3相连通,所述制氧机下部通过出气阀门71与出气管7相连通,所述传感器组设置在制氧机组上,所述传感器组、进水管阀门31和出气管阀门71分别与控制器信号互联。 As shown in Figure 1-3: an oxygen generating expander radiator marshalling system, including an oxygen generating unit, a radiator 2, a water inlet pipe valve 31, an air outlet pipe valve 71, a sensor group and a controller, the outer side of the oxygen generating unit The radiator 2 is set, the upper part of the oxygen generator is connected with the water inlet pipe 3 through the water inlet valve 31, the lower part of the oxygen generator is connected with the outlet pipe 7 through the outlet valve 71, and the sensor group is arranged on the oxygen generator , the sensor group, the water inlet pipe valve 31 and the air outlet pipe valve 71 are interconnected with the controller signal respectively.
所述制氧机组包括两个制氧机1,所述两制氧机成α夹角。 The oxygen generator set includes two oxygen generators 1, and the two oxygen generators form an included angle α.
所述传感器组包括温度传感器4和压力传感器5。 The sensor group includes a temperature sensor 4 and a pressure sensor 5 .
所述控制器为PLC6。 Described controller is PLC6.
所述进水管阀门31和出气管阀门71均为电子阀门。 Both the water inlet pipe valve 31 and the air outlet pipe valve 71 are electronic valves.
所述α夹角8为60-120°。 The α included angle 8 is 60-120°.
本实用新型将两个制氧机呈60-120°夹角放置,并在其夹角内侧设置散热器,使得其能够即可以同时为两台制氧机提供散热服务,也能为其中一台提供散热服务,其由PLC进行控制,使得其能够在不需要散热时不运行,避免空转造成的能耗损失;由于两个制氧机即为一个制氧机组为一体,使得其能够共用一个总的进水管和总的出气管,使得其能够经过三通阀后分流给两个制氧机,然后在制氧机工作后将其由出气口出来后汇聚成一个总的出气管,并在各个支管上设置电子阀门,使得其能够便于通过PLC控制开合,而且在传感器的配合下使得其能够自主的实现阀门的开合,实现智能控制功能;通过温度传感器能够监测温度的变化,当温度过高时则自主触发散热器进行散热,当温度在适宜范围内后则停止运行;当一个制氧机出现故障时,其温度异常并且压力损失严重或压力过高时,则由PLC关闭支管上的电子阀门,使得该制氧机停止运行,然后由PLC发出警报提醒运维人员前来维修,以此来保证运行的稳定与安全,这种连接系统使得其能够大大的提高制氧系统的稳定性,避免一个出现故障即停车的现象。 In the utility model, two oxygen generators are placed at an angle of 60-120°, and a radiator is arranged on the inside of the angle, so that it can provide cooling service for two oxygen generators at the same time, and can also provide heat dissipation service for one of them. Provide heat dissipation service, which is controlled by PLC, so that it can not run when heat dissipation is not needed, and avoid energy loss caused by idling; since two oxygen generators are one oxygen generator unit, they can share a total The water inlet pipe and the total air outlet pipe, so that it can be diverted to the two oxygen generators after passing through the three-way valve. The electronic valve is set on the branch pipe, which makes it easy to control the opening and closing through the PLC, and with the cooperation of the sensor, it can realize the opening and closing of the valve independently and realize the intelligent control function; the temperature change can be monitored through the temperature sensor. When it is high, it will automatically trigger the radiator to dissipate heat. When the temperature is within the appropriate range, it will stop running; when an oxygen generator fails, its temperature is abnormal and the pressure loss is serious or the pressure is too high, then the PLC will close the branch pipe. The electronic valve makes the oxygen generator stop running, and then the PLC sends out an alarm to remind the operation and maintenance personnel to come for maintenance, so as to ensure the stability and safety of the operation. This connection system can greatly improve the stability of the oxygen generator system , to avoid a phenomenon that a fault occurs that stops.
本实用新型采用两个制氧机为一组的编组方式,使得其能够互为备用装置,既可以同时运行也可以仅开启一个,使得其能够在编组工作时,即使一组出现故障也能安稳运行,不仅能够避免一台制氧机匹配一台散热器造成的资源浪费,而且也能保证工作的平稳运行;并且采用自主控制系统使得其能够自主运行,从而保证运行的平稳,不仅实现了节能减排,而且也保证了运行平稳与效率最大化,值得推广与应用。 The utility model adopts a marshalling method in which two oxygen generators form a group, so that they can serve as backup devices for each other, and can run at the same time or only one can be turned on, so that when the marshalling works, even if one group fails, it can be stable. It can not only avoid the waste of resources caused by one oxygen generator matching one radiator, but also ensure the smooth operation of the work; and the use of an independent control system enables it to operate independently, thereby ensuring stable operation and not only realizing energy saving Emission reduction, but also to ensure smooth operation and maximize efficiency, it is worthy of promotion and application.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420803057.0U CN204342428U (en) | 2014-12-18 | 2014-12-18 | A kind of oxygen decompressor scatterer marshalling system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420803057.0U CN204342428U (en) | 2014-12-18 | 2014-12-18 | A kind of oxygen decompressor scatterer marshalling system |
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| CN204342428U true CN204342428U (en) | 2015-05-20 |
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|---|---|---|---|
| CN201420803057.0U Expired - Lifetime CN204342428U (en) | 2014-12-18 | 2014-12-18 | A kind of oxygen decompressor scatterer marshalling system |
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