CN204342197U - A kind of at the wind of tubing outer felt around polyethylene tape - Google Patents

A kind of at the wind of tubing outer felt around polyethylene tape Download PDF

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CN204342197U
CN204342197U CN201420791982.6U CN201420791982U CN204342197U CN 204342197 U CN204342197 U CN 204342197U CN 201420791982 U CN201420791982 U CN 201420791982U CN 204342197 U CN204342197 U CN 204342197U
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tape
frame body
winding
base
output shaft
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张安彩
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Linyi University
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Linyi University
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Abstract

本实用新型涉及一种在管材外侧缠绕聚乙烯胶带的缠绕装置。该在管材外侧缠绕聚乙烯胶带的缠绕装置,包括一底座,在底座上设有驱动机构、缠带机构和加热机构,所述驱动机构包括对称设置在底座左右两侧的第一架体和第二架体,在第一架体的左侧设有一步进电机;所述缠带机构包括一螺纹套设在输出轴外侧的墩体,在墩体的顶部设有一胶带支架;在缠带机构相对一侧的底座上设有加热机构,所述加热机构包括一支架,在支架的顶部通过转轴活动连接有一汽油喷灯。该在管材外侧缠绕聚乙烯胶带的缠绕装置,结构合理,方便实用,由一人操作即可完成管材外侧聚乙烯胶带的缠绕工作,省时省力,采用步进电机驱动匀速前进,聚乙烯胶带缠绕厚度均匀,能够起到很好的防腐效果。

The utility model relates to a winding device for winding polyethylene tape on the outer side of a pipe. The winding device for winding polyethylene tape on the outside of the pipe includes a base on which a driving mechanism, a tape winding mechanism and a heating mechanism are arranged, and the driving mechanism includes a first frame and a second symmetrically arranged on the left and right sides of the base Two frame bodies, a stepping motor is provided on the left side of the first frame body; the tape winding mechanism includes a pier body threaded on the outside of the output shaft, and a tape support is provided on the top of the pier body; A heating mechanism is arranged on the base on the opposite side, and the heating mechanism includes a bracket, and a gasoline torch is movably connected to the top of the bracket through a rotating shaft. The winding device for winding polyethylene tape on the outside of the pipe has a reasonable structure, is convenient and practical, and can be completed by one person. Uniform, can play a very good anti-corrosion effect.

Description

一种在管材外侧缠绕聚乙烯胶带的缠绕装置A winding device for winding polyethylene tape on the outside of pipes

(一)技术领域(1) Technical field

本实用新型涉及一种在管材外侧缠绕聚乙烯胶带的缠绕装置。The utility model relates to a winding device for winding polyethylene tape on the outer side of a pipe.

(二)背景技术(2) Background technology

在地底铺设金属管材前,需要在金属管材的外表面缠绕聚乙烯胶带进行防腐处理。在缠绕聚乙烯胶带时,需要对聚乙烯胶带的外表面进行预热,以使其内表面的胶粘剂融化,由此才能保证聚乙烯胶带能够牢固地粘接到金属管材的外表面上。现有的操作方法是:将金属管材的两端用支架支撑起来,一人从金属管材的一端转动金属管材,另外一人手拿聚乙烯胶带缠绕,在缠绕的同时,还需要一人手持喷灯对缠绕好的聚乙烯胶带的外表面进行加热。这种操作方法至少需要三人配合才能完成,不仅劳动强度大,费时费力,效率低,而且缠绕厚度很难把握,不均匀,影响管材的防腐效果。Before laying metal pipes in the ground, it is necessary to wrap polyethylene tape on the outer surface of the metal pipes for anti-corrosion treatment. When winding the polyethylene tape, it is necessary to preheat the outer surface of the polyethylene tape to melt the adhesive on the inner surface, so as to ensure that the polyethylene tape can be firmly bonded to the outer surface of the metal pipe. The existing operation method is: support the two ends of the metal pipe with brackets, one person rotates the metal pipe from one end of the metal pipe, and the other hand wraps it with polyethylene tape. The outer surface of the polyethylene tape is heated. This operation method requires at least three people to cooperate to complete, not only labor-intensive, time-consuming and labor-intensive, but also low in efficiency, and the winding thickness is difficult to grasp and uneven, which affects the anti-corrosion effect of the pipe.

(三)发明内容(3) Contents of the invention

本实用新型为了弥补现有技术的不足,提供了一种结构合理、方便实用、省时省力、安全高效、缠绕厚度均匀的在管材外侧缠绕聚乙烯胶带的缠绕装置,解决了现有技术中存在的问题。In order to make up for the deficiencies of the prior art, the utility model provides a winding device for winding polyethylene tape on the outer side of the pipe with reasonable structure, convenience and practicality, time-saving, labor-saving, safe and efficient, and uniform winding thickness, which solves the problems existing in the prior art. The problem.

本实用新型是通过如下技术方案实现的:The utility model is achieved through the following technical solutions:

一种在管材外侧缠绕聚乙烯胶带的缠绕装置,包括一底座,在底座上设有驱动机构、缠带机构和加热机构,所述驱动机构包括对称设置在底座左右两侧的第一架体和第二架体,在第一架体的左侧设有一步进电机,步进电机的输出轴穿过第一架体插入到第二架体内部,在第一架体和第二架体之间的输出轴的外侧设有外螺纹,缠带装置螺纹套设在带外螺纹的输出轴上,在第一架体和第二架体上分别设有第一托轮组和第二托轮组,第一托轮组和第二托轮组位置相对,且位于同一侧的两主动轮转轴上的两皮带轮分别通过输送皮带与设置在输出轴上与其位置相对的两皮带轮连接;所述缠带机构包括一螺纹套设在输出轴外侧的墩体,在墩体的底部设置有与底座上的第一滑道相配合的墩体滑轮,在墩体的顶部设有一胶带支架;在缠带机构相对一侧的底座上设有加热机构,所述加热机构包括一支架,在支架的底部连接有与底座上的第二滑道相配合的支架滑轮,在支架的顶部通过转轴活动连接有一汽油喷灯,所述墩体通过连杆与支架固连,沿墩体行进方向所述汽油喷灯设在胶带支架后方相对一侧。A winding device for winding polyethylene tape on the outer side of a pipe, comprising a base on which a driving mechanism, a tape winding mechanism and a heating mechanism are arranged, and the driving mechanism includes a first frame body symmetrically arranged on the left and right sides of the base and The second frame body is provided with a stepping motor on the left side of the first frame body, and the output shaft of the stepping motor is inserted into the second frame body through the first frame body, between the first frame body and the second frame body The outer side of the output shaft in between is provided with external threads, the tape winding device is threaded on the output shaft with external threads, and the first supporting wheel set and the second supporting wheel are respectively arranged on the first frame body and the second frame body group, the first idler set and the second idler set are opposite to each other, and the two pulleys on the two drive shafts on the same side are respectively connected to the two pulleys on the output shaft opposite to the output shaft through the conveyor belt; The belt mechanism includes a pier body threaded on the outside of the output shaft, a pier body pulley matching the first slideway on the base is provided at the bottom of the pier body, and a tape bracket is provided at the top of the pier body; The base on the opposite side of the mechanism is provided with a heating mechanism. The heating mechanism includes a bracket. A bracket pulley matching the second slideway on the base is connected to the bottom of the bracket. A blowtorch, the pier body is fixedly connected with the support through a connecting rod, and the gasoline blowtorch is arranged on the opposite side behind the tape support along the traveling direction of the pier body.

在底座的底部连接有四个车轮。Attached to the bottom of the base are four wheels.

本实用新型的有益效果是:该在管材外侧缠绕聚乙烯胶带的缠绕装置,结构合理,方便实用,由一人操作即可完成管材外侧聚乙烯胶带的缠绕工作,省时省力,安全高效,采用步进电机驱动匀速前进,聚乙烯胶带缠绕厚度均匀,能够起到很好的防腐效果,适于广泛推广应用。The beneficial effects of the utility model are: the winding device for winding the polyethylene tape on the outside of the pipe has a reasonable structure, is convenient and practical, and the winding work of the polyethylene tape on the outside of the pipe can be completed by one person, which saves time and effort, and is safe and efficient. The motor is driven to advance at a constant speed, and the polyethylene tape is wound with a uniform thickness, which can have a good anti-corrosion effect and is suitable for wide application.

(四)附图说明(4) Description of drawings

下面结合附图对本实用新型作进一步的说明。Below in conjunction with accompanying drawing, the utility model is further described.

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为图1的后视图;Fig. 2 is the back view of Fig. 1;

图3为图1的右视图。Fig. 3 is a right side view of Fig. 1 .

图中,1底座,2第一架体,3第二架体,4步进电机,5第一托轮组,6第二托轮组,7车轮,8输送皮带,9墩体,10第一滑道,11墩体滑轮,12胶带支架,13支架,14第二滑道,15支架滑轮,16汽油喷灯,17连杆,18聚乙烯胶带,19管材,20输出轴。In the figure, 1 base, 2 first frame body, 3 second frame body, 4 stepping motor, 5 first supporting wheel group, 6 second supporting wheel group, 7 wheels, 8 conveying belt, 9 pier body, 10th One slideway, 11 pier body pulleys, 12 adhesive tape supports, 13 supports, 14 second slideways, 15 support pulleys, 16 gasoline blowtorch, 17 connecting rods, 18 polyethylene tapes, 19 pipes, 20 output shafts.

(五)具体实施方式(5) Specific implementation methods

为能清楚说明本方案的技术特点,下面通过具体实施方式,并结合其附图,对本实用新型进行详细阐述。In order to clearly illustrate the technical features of this solution, the utility model will be described in detail below through specific implementation methods and in conjunction with the accompanying drawings.

如图1-图3中所示,该实施例包括一底座1,在底座1上设有驱动机构、缠带机构和加热机构,所述驱动机构包括对称设置在底座1左右两侧的第一架体2和第二架体3,在第一架体2的左侧设有一步进电机4,步进电机4的输出轴穿过第一架体2插入到第二架体3内部,在第一架体2和第二架体3之间的输出轴20的外侧设有外螺纹,缠带装置螺纹套设在带外螺纹的输出轴20上,在第一架体2和第二架体3上分别设有第一托轮组5和第二托轮组6,第一托轮组5和第二托轮组6位置相对,且位于同一侧的两主动轮转轴上的两皮带轮分别通过输送皮带8与设置在输出轴20上与其位置相对的两皮带轮连接;所述缠带机构包括一螺纹套设在输出轴20外侧的墩体9,在墩体9的底部设置有与底座1上的第一滑道10相配合的墩体滑轮11,在墩体9的顶部设有一胶带支架12;在缠带机构相对一侧的底座1上设有加热机构,所述加热机构包括一支架13,在支架13的底部连接有与底座1上的第二滑道14相配合的支架滑轮15,在支架13的顶部通过转轴活动连接有一汽油喷灯16,所述墩体9通过连杆17与支架13固连,沿墩体9行进方向所述汽油喷灯16设在胶带支架12后方相对一侧,在底座1的底部连接有四个车轮7。As shown in FIGS. 1-3 , this embodiment includes a base 1 on which a driving mechanism, a tape winding mechanism and a heating mechanism are arranged. The frame body 2 and the second frame body 3 are provided with a stepping motor 4 on the left side of the first frame body 2, and the output shaft of the stepping motor 4 passes through the first frame body 2 and is inserted into the inside of the second frame body 3. The outer side of the output shaft 20 between the first frame body 2 and the second frame body 3 is provided with an external thread, and the winding device is threadedly sleeved on the output shaft 20 with external thread, between the first frame body 2 and the second frame body The first supporting wheel group 5 and the second supporting wheel group 6 are respectively arranged on the body 3, the first supporting wheel group 5 and the second supporting wheel group 6 are located opposite each other, and the two pulleys on the two drive shafts on the same side are respectively Connect with the two belt pulleys that are arranged on the output shaft 20 and its position opposite through the conveying belt 8; The pier body pulley 11 matched with the first slideway 10 on the top is provided with a tape support 12 on the top of the pier body 9; a heating mechanism is provided on the base 1 on the opposite side of the tape wrapping mechanism, and the heating mechanism includes a support 13. A bracket pulley 15 matching with the second slideway 14 on the base 1 is connected to the bottom of the bracket 13, and a gasoline torch 16 is movably connected to the top of the bracket 13 through a rotating shaft. The support 13 is fixedly connected, and the gasoline torch 16 is arranged on the opposite side behind the adhesive tape support 12 along the traveling direction of the pier 9, and four wheels 7 are connected at the bottom of the base 1 .

使用前,先将待缠绕聚乙烯胶带18的管材19吊装到第一托轮组5和第二托轮组6上,吊装完成后,将成卷的聚乙烯胶带18活动插装到胶带支架12上,并将聚乙烯胶带18的一端粘贴到管材19起始端,然后再调节汽油喷灯16的倾斜角度,使汽油喷灯16的灯口朝向管材19,给汽油喷灯16点火。使用时,通电启动步进电机4,步进电机4正转,步进电机4的输出轴20通过其上的两皮带轮和输送皮带8分别带动第一托轮组5和第二托轮组6中的主动轮转轴上的两主动轮转动,第一托轮组5和第二托轮组6带动管材19转动,步进电机4正转的同时,输出轴20上设有外螺纹的部分转动带动墩体9水平向右移动,墩体9水平向右移动的过程中其胶带支架12上的聚乙烯胶带18与转动的管材19配合不断缠绕到管材19上,墩体9与支架13之间通过连杆17固连,支架13在墩体9的带动下也水平向右移动,其上点燃的汽油喷灯16给刚缠绕到管材19上的聚乙烯胶带18加热,使聚乙烯胶带18牢牢粘贴到管材19上。整根管材19缠绕完毕后,关闭步进电机4,熄灭汽油喷灯16,将缠绕好的管材19从本实用新型上吊装下来,然后再控制步进电动机反转,使墩体9和支架13回归到起始位置,然后再吊装上另一根待缠聚乙烯胶带18的管材19,重复上述步骤即可。Before use, hoist the pipe 19 to be wrapped with polyethylene tape 18 on the first roller group 5 and the second roller group 6, and after the hoisting is completed, insert the roll of polyethylene tape 18 into the tape bracket 12 , and stick one end of the polyethylene tape 18 to the pipe material 19 starting end, then adjust the inclination angle of the gasoline torch 16, make the lamp port of the gasoline torch 16 face the pipe 19, and ignite the gasoline torch 16. During use, the stepper motor 4 is powered on, and the stepper motor 4 rotates forward, and the output shaft 20 of the stepper motor 4 drives the first idler group 5 and the second idler group 6 respectively by two belt pulleys and the conveying belt 8 thereon. The two driving wheels on the driving wheel shaft rotate, the first supporting wheel group 5 and the second supporting wheel group 6 drive the pipe material 19 to rotate, while the stepping motor 4 is rotating forward, the part with external thread on the output shaft 20 rotates Drive the pier 9 to move horizontally to the right. During the horizontal movement of the pier 9 to the right, the polyethylene tape 18 on the tape bracket 12 cooperates with the rotating pipe 19 to continuously wrap around the pipe 19. Between the pier 9 and the support 13 Fixedly connected by the connecting rod 17, the support 13 also moves horizontally to the right under the drive of the pier body 9, and the gasoline torch 16 lit on it heats the polyethylene tape 18 that has just been wound on the pipe 19, so that the polyethylene tape 18 is firmly fixed. Paste on the tubing 19. After the whole pipe 19 is wound, turn off the stepping motor 4, extinguish the gasoline blowtorch 16, hoist the wound pipe 19 from the utility model, and then control the stepping motor to reverse, so that the pier body 9 and the support 13 return Go to the starting position, then hoist another pipe 19 to be wrapped with polyethylene tape 18, and repeat the above steps.

本实用新型未详述之处,均为本技术领域技术人员的公知技术。最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。The parts of the utility model that are not described in detail are the known techniques of those skilled in the art. Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.

Claims (2)

1.一种在管材外侧缠绕聚乙烯胶带的缠绕装置,其特征是:包括一底座,在底座上设有驱动机构、缠带机构和加热机构,所述驱动机构包括对称设置在底座左右两侧的第一架体和第二架体,在第一架体的左侧设有一步进电机,步进电机的输出轴穿过第一架体插入到第二架体内部,在第一架体和第二架体之间的输出轴的外侧设有外螺纹,缠带装置螺纹套设在带外螺纹的输出轴上,在第一架体和第二架体上分别设有第一托轮组和第二托轮组,第一托轮组和第二托轮组位置相对,且位于同一侧的两主动轮转轴上的两皮带轮分别通过输送皮带与设置在输出轴上与其位置相对的两皮带轮连接;所述缠带机构包括一螺纹套设在输出轴外侧的墩体,在墩体的底部设置有与底座上的第一滑道相配合的墩体滑轮,在墩体的顶部设有一胶带支架;在缠带机构相对一侧的底座上设有加热机构,所述加热机构包括一支架,在支架的底部连接有与底座上的第二滑道相配合的支架滑轮,在支架的顶部通过转轴活动连接有一汽油喷灯,所述墩体通过连杆与支架固连,沿墩体行进方向所述汽油喷灯设在胶带支架后方相对一侧。1. A winding device for winding polyethylene tape on the outside of a pipe, characterized in that it includes a base on which a driving mechanism, a tape winding mechanism and a heating mechanism are arranged, and the driving mechanism includes symmetrically arranged on the left and right sides of the base. The first frame body and the second frame body are equipped with a stepping motor on the left side of the first frame body, and the output shaft of the stepping motor is inserted into the second frame body through the first frame body. The outer side of the output shaft between the second frame body and the second frame body is provided with external threads, and the tape winding device is threaded on the output shaft with external threads, and the first support rollers are respectively provided on the first frame body and the second frame body The first supporting wheel group and the second supporting wheel group are opposite to each other, and the two pulleys on the two driving wheel shafts on the same side are respectively connected to the two pulleys on the output shaft opposite to the output shaft through the conveyor belt. The belt pulley is connected; the belt winding mechanism includes a pier body threaded on the outside of the output shaft, a pier body pulley matching the first slideway on the base is provided at the bottom of the pier body, and a pier body pulley is provided at the top of the pier body Adhesive tape bracket; a heating mechanism is provided on the base on the opposite side of the tape wrapping mechanism, and the heating mechanism includes a bracket. A gasoline torch is movably connected through a rotating shaft, and the pier body is fixedly connected with the support through a connecting rod. 2.根据权利要求1所述的一种在管材外侧缠绕聚乙烯胶带的缠绕装置,其特征是:在底座的底部连接有四个车轮。2. A winding device for winding polyethylene tape on the outside of the pipe according to claim 1, wherein four wheels are connected to the bottom of the base.
CN201420791982.6U 2014-12-12 2014-12-12 A kind of at the wind of tubing outer felt around polyethylene tape Expired - Fee Related CN204342197U (en)

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CN105202313A (en) * 2015-09-29 2015-12-30 河南新开源石化管道有限公司 Anti-corrosion adhesive tape winding machine
CN105629865A (en) * 2016-01-29 2016-06-01 青岛爱尼通讯科技有限公司 Method for automatic winding of anticorrosion glass fiber cloth outside pipe
CN105835352A (en) * 2016-03-31 2016-08-10 郑州煤炭工业技师学院 Preparation device for preparing anticorrosive coating on outer surface of pipeline
CN107758415A (en) * 2017-10-10 2018-03-06 苏州逸风塑胶电子有限公司 Adhesive tape fixed-length cutting device
CN108422653A (en) * 2018-05-18 2018-08-21 高明芳 A kind of bellows nozzle assures sealing machine and production line
CN109595420A (en) * 2018-12-06 2019-04-09 汪淳 A kind of water pipe wrapping robot
CN111578030A (en) * 2020-04-16 2020-08-25 安徽益宁电子科技有限公司 Urea heating pipe heater strip wind
CN111649194A (en) * 2020-03-13 2020-09-11 江苏龙英管道新材料有限公司 A kind of automatic spiral winding device and method for prefabricated thermal insulation pipeline
CN111977049A (en) * 2020-08-26 2020-11-24 阿苏尔哈 Plastic pipe packing machine
CN113460784A (en) * 2021-06-11 2021-10-01 南京双星塑料模具有限公司 Automatic and accurate adhesive tape pasting process for drying tunnel of washing machine

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105202313A (en) * 2015-09-29 2015-12-30 河南新开源石化管道有限公司 Anti-corrosion adhesive tape winding machine
CN105629865A (en) * 2016-01-29 2016-06-01 青岛爱尼通讯科技有限公司 Method for automatic winding of anticorrosion glass fiber cloth outside pipe
CN105629865B (en) * 2016-01-29 2018-07-06 青岛爱尼通讯科技有限公司 A kind of automatic winding method for pipeline external Anti-corrosion glass fiber cloth
CN105835352A (en) * 2016-03-31 2016-08-10 郑州煤炭工业技师学院 Preparation device for preparing anticorrosive coating on outer surface of pipeline
CN107758415A (en) * 2017-10-10 2018-03-06 苏州逸风塑胶电子有限公司 Adhesive tape fixed-length cutting device
CN108422653A (en) * 2018-05-18 2018-08-21 高明芳 A kind of bellows nozzle assures sealing machine and production line
CN109595420A (en) * 2018-12-06 2019-04-09 汪淳 A kind of water pipe wrapping robot
CN111649194A (en) * 2020-03-13 2020-09-11 江苏龙英管道新材料有限公司 A kind of automatic spiral winding device and method for prefabricated thermal insulation pipeline
CN111578030A (en) * 2020-04-16 2020-08-25 安徽益宁电子科技有限公司 Urea heating pipe heater strip wind
CN111578030B (en) * 2020-04-16 2021-06-11 安徽益宁电子科技有限公司 Urea heating pipe heater strip wind
CN111977049A (en) * 2020-08-26 2020-11-24 阿苏尔哈 Plastic pipe packing machine
CN111977049B (en) * 2020-08-26 2021-12-07 桐乡市隆源纺织有限公司 Plastic pipe packing machine
CN113460784A (en) * 2021-06-11 2021-10-01 南京双星塑料模具有限公司 Automatic and accurate adhesive tape pasting process for drying tunnel of washing machine

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