CN204340820U - A special vehicle for blowout prevention and workover equipment - Google Patents
A special vehicle for blowout prevention and workover equipment Download PDFInfo
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Abstract
本实用新型涉及一种防喷修井设备专用车,属于石油机械装备领域。防喷修井设备专用车由底盘车、液压卷扬装置、液压举升装置、前部支撑装置、尾部支撑装置、翻转架、防喷修井设备及其他辅助装置组成,翻转架在液压举升装置作用下带动防喷修井设备绕尾部转轴实现翻转,液压卷扬装置通过钢丝绳对防喷修井设备进行柔性吊装与调整,从而与井口进行快速准确对接,最终实现集防喷修井设备运输与安装一体化,简化工作流程,降低安全隐患,节约经济成本。
The utility model relates to a special vehicle for blowout prevention and workover equipment, which belongs to the field of petroleum mechanical equipment. The special vehicle for blowout prevention and workover equipment is composed of chassis, hydraulic hoisting device, hydraulic lifting device, front support device, rear support device, reversing frame, blowout prevention and workover equipment and other auxiliary devices. Under the action of the device, the blowout prevention and workover equipment is driven to turn around the tail shaft, and the hydraulic hoisting device flexibly lifts and adjusts the blowout prevention and workover equipment through the steel wire rope, so as to quickly and accurately dock with the wellhead, and finally realize the transportation of the blowout prevention and workover equipment Integrate with the installation, simplify the work process, reduce safety hazards, and save economic costs.
Description
技术领域 technical field
本实用新型涉及一种防喷修井设备专用车,特别是针对油田修井设备,属于石油机械装备领域。 The utility model relates to a special vehicle for blowout prevention well workover equipment, in particular for oil field workover equipment, and belongs to the field of petroleum mechanical equipment.
背景技术 Background technique
防喷修井设备是一种不“放溢流”的新型修井设备。设备的使用可以避免油田周围环境的污染和水资源的浪费,提高油田的生产效率,设备在国内已经推广使用。但是在防喷修井设备的运输和安装过程中,国内外普遍采用的做法是将大型运输车与大吨位吊车配合使用的工作形式,即用吊车将防喷修井设备吊装到运输车上,吊车与运输车一同到作业现场,再用吊车将防喷修井设备与井口对接。整个过程需要耗费大量的人力财力,操作过程不易把握,安全隐患大,工作周期长。 Blowout-proof workover equipment is a new type of workover equipment that does not “spill out”. The use of equipment can avoid the pollution of the environment around the oil field and the waste of water resources, and improve the production efficiency of the oil field. The equipment has been popularized and used in China. However, in the process of transportation and installation of blowout prevention and workover equipment, the common practice at home and abroad is to use a large transport vehicle with a large-tonnage crane, that is, use the crane to hoist the blowout prevention workover equipment to the transport vehicle. The crane and the transport vehicle go to the operation site together, and then use the crane to connect the blowout prevention and workover equipment to the wellhead. The whole process needs to consume a lot of human and financial resources, the operation process is not easy to grasp, the safety hazard is great, and the working cycle is long.
综上所述,开发一种能够简化工作流程,降低安全隐患,节约经济成本的防喷修井设备专用车是业内急需。 In summary, it is urgently needed in the industry to develop a special vehicle for blowout prevention and workover equipment that can simplify the work process, reduce potential safety hazards, and save economic costs.
实用新型内容 Utility model content
本实用新型涉及一种防喷修井设备专用车,其作用是集防喷修井设备运输与安装一体化。首先通过专用车将防喷修井设备运输至油田现场,其次经过举升机构的举升作用和翻转架的吊装,最终实现防喷修井设备与井口的准确对接。 The utility model relates to a special vehicle for blowout prevention and workover equipment, which is used to integrate the transportation and installation of the blowout prevention and workover equipment. Firstly, the blowout prevention workover equipment is transported to the oilfield site by a special vehicle, and then through the lifting function of the lifting mechanism and the hoisting of the turning frame, the accurate docking of the blowout prevention workover equipment and the wellhead is finally realized.
一种防喷修井设备专用车由底盘车(1)、液压卷扬装置(2)、液压举升装置(3)、前部支撑装置(4)、尾部支撑装置(5)、翻转架(6)、防喷修井设备(7)及其他辅助装置组成。所述的液压卷扬装置(2)与底盘车(1)通过螺栓连接,液压举升装置(3)与底盘车(1)通过铰接连接并与翻转架(6)焊接,从而提供翻转架翻转的动力,防喷修井设备(7)锁死在翻转架上,与翻转架一起翻转,前部支撑装置(4)与尾部支撑装置(5)分别与底盘车(1)焊接,防止车辆在作业过程中侧翻和倾翻。 A special vehicle for blowout prevention and workover equipment consists of a chassis vehicle (1), a hydraulic hoisting device (2), a hydraulic lifting device (3), a front support device (4), a rear support device (5), and an overturn frame ( 6), blowout prevention workover equipment (7) and other auxiliary devices. The hydraulic hoisting device (2) is connected to the chassis vehicle (1) by bolts, and the hydraulic lifting device (3) is hingedly connected to the chassis vehicle (1) and welded to the overturning frame (6), thereby providing the overturning frame power, the blowout prevention well workover equipment (7) is locked on the overturning frame, and turns over together with the overturning frame, and the front supporting device (4) and the rear supporting device (5) are respectively welded with the chassis vehicle (1) to prevent the vehicle from Rolling over and tipping over during work.
所述的底盘车(1)是二类底盘,防喷修井设备专用车是在该底盘车(1)的基础上做的整体上装结构设计,上装结构部分都是基于该底盘车(1)的外形结构及尺寸进行设计的。 The chassis vehicle (1) is a second-class chassis, and the special vehicle for blowout prevention and workover equipment is designed on the basis of the chassis vehicle (1), and the upper structure part is based on the chassis vehicle (1) The shape structure and size are designed.
所述的大卷扬(201)与小卷扬(202)的连接板体(204)通过螺栓固定在底盘车(1)上,卷扬刹车装置(203)与连接板(204)上的连接座铰接,当大卷扬(201)工作时,为了防止液压卷扬装置(2)的发生故障,当液压锁死失效时,可通过拉动卷扬刹车装置(203)紧急刹车,从而确保人员及设备安全。 The connection plate body (204) of the large winch (201) and the small winch (202) is fixed on the chassis vehicle (1) by bolts, and the connection between the winch braking device (203) and the connection plate (204) When the large winch (201) is working, in order to prevent the failure of the hydraulic winch device (2), when the hydraulic lock fails, the winch brake device (203) can be pulled for emergency braking, so as to ensure that personnel and Device security.
所述的液压缸(302)尾部通过销轴与底盘车(1)铰接,液压缸(302)前部通过销轴与三角块(301)铰接,轴承座(303)焊接在底盘车(1)尾部并与底盘车尾部的翻转轴通过轴承连接,当液压缸(302)伸长时,产生的推力作用在三角块(301)上,三角块 (301)焊接在翻转架(6)上,从而带动翻转架(6)以及防喷修井设备(7)绕翻转轴翻转。 The tail of the hydraulic cylinder (302) is hinged with the chassis (1) through a pin, the front of the hydraulic cylinder (302) is hinged with the triangular block (301) through a pin, and the bearing seat (303) is welded to the chassis (1). The tail is connected with the turning shaft at the rear of the chassis through a bearing. When the hydraulic cylinder (302) is extended, the thrust generated acts on the triangular block (301), and the triangular block (301) is welded on the turning frame (6), thereby Drive the overturning frame (6) and the blowout prevention workover equipment (7) to overturn around the overturning axis.
所述的前部支撑液压(402)粗液压缸焊接在连接板(401)上,连接板(401)焊接在底盘车(1)两侧,工作状态时前部支撑液压(402)伸出支撑到地面,从而稳固车身,防止车身发生侧翻。 The front support hydraulic pressure (402) thick hydraulic cylinder is welded on the connection plate (401), and the connection plate (401) is welded on both sides of the chassis vehicle (1), and the front support hydraulic pressure (402) stretches out to support to the ground, thereby stabilizing the vehicle body and preventing the vehicle body from rolling over.
所述的中间支撑梁(501)焊接在底盘车(1)的车尾底部,两侧连接杆(503)与中间支撑梁(501)通过销轴(502)铰接,可以根据需要手动进行大角度的调整,尾部液压缸(504)粗液压缸部分焊接在两侧连接杆(503)的固定套筒上,工作时尾部液压缸(504)向下伸出到地面,支撑车身,确保车身不会因重心的后移而发生侧翻和向后倾翻。 The middle support beam (501) is welded at the bottom of the rear of the chassis car (1), and the connecting rods (503) on both sides and the middle support beam (501) are hinged through pins (502), and can be manually adjusted at a large angle as required. The adjustment of the tail hydraulic cylinder (504) is partly welded on the fixed sleeves of the connecting rods (503) on both sides. When working, the tail hydraulic cylinder (504) extends downward to the ground to support the vehicle body, ensuring that the vehicle body will not Rollover and backward rollover occur due to the rearward shift of the center of gravity.
所述的翻转架外框(603)与三角块(301)焊接,随着三角块(301)的翻转而翻转,转向定滑轮装置(601)的支座焊接在翻转架外框(603)上,紧线器(602)焊接在翻转架外框(603)的纵梁上,在运输过程中对防喷修井设备(7)时进行捆绑,防止防喷修井设备(7)在运输过程中与翻转架外框(603)产生过大的刚性碰撞,从而保证运输过程的安全,翻转架外框(603)上有滑槽轨道,移动架(604)可在其轨道内进行移动,使设备的固定具有一定可调性,不会使钢丝绳有崩断的危险,锁紧装置(605)焊接在移动架(604)上,锁紧装置(605)在设备运输过程中对防喷修井设备(7)进行锁紧,与紧线器(602)起到双保险的效果,当使防喷修井设备(7)与井口对接时,打开锁紧装置(605),使设备单点悬挂,从而达到柔性对接的效果。 The outer frame (603) of the reversing frame (603) is welded to the triangular block (301), and is turned over with the reversing of the triangular block (301), and the support of the fixed pulley device (601) is welded on the outer frame (603) of the reversing frame , the wire tensioner (602) is welded on the longitudinal beam of the overturning frame (603), and the blowout prevention workover equipment (7) is bound during transportation to prevent the blowout prevention workover equipment (7) from There is an excessive rigid collision with the outer frame of the turning frame (603), so as to ensure the safety of the transportation process. There is a chute track on the outer frame of the turning frame (603), and the moving frame (604) can move in the track, so that The fixing of the equipment is adjustable to a certain extent, so that the steel wire rope will not be in danger of breaking. The locking device (605) is welded on the mobile frame (604). The equipment (7) is locked, and it has the effect of double insurance with the wire tensioner (602). When the blowout prevention workover equipment (7) is docked with the wellhead, the locking device (605) is opened to make the equipment single-point suspension , so as to achieve the effect of flexible docking.
所述的翻转架(6)将防喷修井设备(7)吊起与地面井口柔性对接安装。 The overturn frame (6) lifts the blowout prevention well workover equipment (7) and flexibly docks with the surface wellhead for installation.
所述的前部支撑装置(4)和尾部支撑装置(5)首先伸出作用在底盘车上,减少整体装置对底盘车轮胎的压力并能保证整体专用车在作业过程中的稳定性,防止侧翻和倾翻,然后由液压举升装置将翻转架举升至95度状态,液压卷扬装置通过翻转架以及底盘车的辅助装置,实现钢丝绳变向带动防喷修井设备的上下移动并能实现防喷修井设备的自由悬挂状态来快速准确对接井口,最终实现防喷修井设备的安装。 The front support device (4) and the rear support device (5) first extend out and act on the chassis vehicle, reducing the pressure of the overall device on the chassis vehicle tires and ensuring the stability of the entire special vehicle during operation, preventing Roll over and tip over, and then the tilting frame is lifted to 95 degrees by the hydraulic lifting device, and the hydraulic hoisting device realizes the direction change of the wire rope to drive the blowout prevention workover equipment to move up and down through the flipping frame and the auxiliary device of the chassis vehicle It can realize the free suspension state of the blowout prevention workover equipment to quickly and accurately dock the wellhead, and finally realize the installation of the blowout prevention workover equipment.
附图说明 Description of drawings
图1一种防喷修井设备专用车结构示意图; Fig. 1 is a structural schematic diagram of a special vehicle for blowout prevention and workover equipment;
图2底盘车; Figure 2 Chassis car;
图3液压卷扬装置; Figure 3 hydraulic hoisting device;
图4液压举升装置; Figure 4 hydraulic lifting device;
图5前部支撑装置; Figure 5 front support device;
图6尾部支撑装置; Figure 6 tail support device;
图7翻转架; Figure 7 overturn frame;
图8防喷修井设备。 Figure 8 Blowout prevention workover equipment.
具体实施方式 Detailed ways
参阅图1、图2、图3、图4、图5、图6、图7、图8,本实施方式的一种防喷修井设备专用车包括底盘车(1)、液压卷扬装置(2)、液压举升装置(3)、前部支撑装置(4)、尾部支撑装置(5)、翻转架(6)、防喷修井设备(7)及其他辅助装置组成,液压卷扬装置(2)与底盘车(1)通过螺栓连接,液压举升装置(3)与底盘车(1)通过铰接连接并与翻转架(6)焊接,从而提供翻转架翻转的动力,防喷修井设备(7)锁死在翻转架上,与翻转架一起翻转,前部支撑装置(4)与尾部支撑装置(5)分别与底盘车(1)焊接,防止车辆在作业过程中侧翻和倾翻。 Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8, a special vehicle for blowout prevention and workover equipment in this embodiment includes a chassis vehicle (1), a hydraulic hoisting device ( 2), composed of hydraulic lifting device (3), front support device (4), tail support device (5), turning frame (6), blowout prevention workover equipment (7) and other auxiliary devices, hydraulic hoisting device (2) is connected to the chassis vehicle (1) by bolts, and the hydraulic lifting device (3) is hingedly connected to the chassis vehicle (1) and welded to the tilting frame (6), thereby providing the power for turning the tilting frame, and preventing blowout workover The equipment (7) is locked on the turning frame and turned over together with the turning frame. The front supporting device (4) and the rear supporting device (5) are respectively welded to the chassis (1) to prevent the vehicle from rolling over and tilting during operation. turn.
参阅图2,该底盘车(1)是二类底盘。防喷修井设备专用车是在该底盘车(1)的基础上做的整体上装结构设计,上装结构部分都是基于该底盘车(1)的外形结构及尺寸进行设计的。 Referring to Fig. 2, this chassis car (1) is a second class chassis. The special vehicle for blowout prevention well workover equipment is designed on the basis of the chassis vehicle (1), and the upper structure part is designed based on the shape structure and size of the chassis vehicle (1).
参阅图3,大卷扬(201)与小卷扬(202)的连接板体(204)通过螺栓固定在底盘车(1)上,卷扬刹车装置(203)与连接板(204)上的连接座铰接,当大卷扬(201)工作时,为了防止液压卷扬装置(2)的发生故障,当液压锁死失效时,可通过拉动卷扬刹车装置(203)紧急刹车,从而确保人员及设备安全。 Referring to Fig. 3, the connecting plate body (204) of large hoisting (201) and small hoisting (202) is fixed on the chassis car (1) by bolts, the hoisting braking device (203) and the connecting plate (204) The connecting seat is hinged. When the large winch (201) is working, in order to prevent the failure of the hydraulic winch device (2), when the hydraulic lock fails, the winch brake device (203) can be pulled to make an emergency brake, thereby ensuring that personnel and equipment safety.
参阅图4,液压缸(302)尾部通过销轴与底盘车(1)铰接,液压缸(302)前部通过销轴与三角块(301)铰接,轴承座(303)焊接在底盘车(1)尾部并与底盘车尾部的翻转轴通过轴承连接,当液压缸(302)伸长时,产生的推力作用在三角块(301)上,三角块(301)焊接在翻转架(6)上,从而带动翻转架(6)以及防喷修井设备(7)绕翻转轴翻转。 Referring to Fig. 4, the tail of the hydraulic cylinder (302) is hinged with the chassis (1) through a pin, the front of the hydraulic cylinder (302) is hinged with the triangular block (301) through a pin, and the bearing seat (303) is welded to the chassis (1). ) tail and is connected with the turning shaft at the rear of the chassis through bearings, when the hydraulic cylinder (302) is extended, the thrust generated acts on the triangular block (301), and the triangular block (301) is welded on the turning frame (6), Thereby driving the overturn frame (6) and the blowout prevention workover equipment (7) to overturn around the overturn axis.
参阅图5,前部支撑液压(402)粗液压缸焊接在连接板(401)上,连接板(401)焊接在底盘车(1)两侧,工作状态时前部支撑液压(402)伸出支撑到地面,从而稳固车身,防止车身发生侧翻。 Referring to Fig. 5, the front support hydraulic pressure (402) thick hydraulic cylinder is welded on the connection plate (401), and the connection plate (401) is welded on both sides of the chassis car (1), and the front support hydraulic pressure (402) stretches out during the working state. Supported to the ground, thereby stabilizing the body and preventing the body from rolling over.
参阅图6,中间支撑梁(501)焊接在底盘车(1)的车尾底部,两侧连接杆(503)与中间支撑梁(501)通过销轴(502)铰接,可以根据需要手动进行大角度的调整,尾部液压缸(504)粗液压缸部分焊接在两侧连接杆(503)的固定套筒上,工作时尾部液压缸(504)向下伸出到地面,支撑车身,确保车身不会因重心的后移而发生侧翻和向后倾翻。 Referring to Fig. 6, the middle support beam (501) is welded on the rear bottom of the chassis car (1), and the connecting rods (503) on both sides and the middle support beam (501) are hinged through pins (502), and can be manually adjusted as needed. Angle adjustment, the tail hydraulic cylinder (504) is partially welded on the fixed sleeves of the connecting rods (503) on both sides, and the tail hydraulic cylinder (504) extends downward to the ground during work to support the vehicle body and ensure that the vehicle body does not Rollover and backward tipping can occur due to the rearward shift of the center of gravity.
参阅图7,翻转架外框(603)与三角块(301)焊接,随着三角块(301)的翻转而翻转,转向定滑轮装置(601)的支座焊接在翻转架外框(603)上,紧线器(602)焊接在翻转架外框(603)的纵梁上,在运输过程中对防喷修井设备(7)时进行捆绑,防止防喷修井设备(7)在运输过程中与翻转架外框(603)产生过大的刚性碰撞,从而保证运输过程的安全,翻转架外框(603)上有滑槽轨道,移动架(604)可在其轨道内进行移动,使设备的固定具有一定可调性,不会使钢丝绳有崩断的危险,锁紧装置(605)焊接在移动架(604)上,锁紧装置(605)在设备运输过程中对防喷修井设备(7)进行锁紧,与紧线器(602)起到双保险的效果,当使防喷修井设备(7)与井口对接时,打开锁紧装置(605),使设备单点悬挂,从而 达到柔性对接的效果。 Referring to Fig. 7, the overturning frame outer frame (603) is welded with the triangular block (301), and is overturned along with the overturning of the triangular block (301), and the support of the fixed pulley device (601) is welded on the overturning frame outer frame (603) Above, the wire tensioner (602) is welded on the longitudinal beam of the overturning frame (603), and the blowout prevention workover equipment (7) is bound during transportation to prevent the blowout prevention workover equipment (7) from During the process, there is an excessive rigid collision with the outer frame (603) of the turning frame, so as to ensure the safety of the transportation process. There is a chute track on the outer frame (603) of the turning frame, and the moving frame (604) can move in the track. The fixation of the equipment can be adjusted to a certain extent, and the steel wire rope will not be in danger of breaking. The locking device (605) is welded on the mobile frame (604). The well equipment (7) is locked, and it has the effect of double insurance with the wire tensioner (602). When the blowout prevention workover equipment (7) is docked with the wellhead, the locking device (605) is opened to make the equipment single-point Suspension, so as to achieve the effect of flexible docking.
参阅图8,为防喷修井设备(7),翻转架(6)将其吊起与地面井口柔性对接安装。 Referring to Fig. 8, it is the blowout prevention workover equipment (7), which is hoisted by the overturning frame (6) and installed flexibly with the ground wellhead.
Claims (8)
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CN201420843796.2U CN204340820U (en) | 2014-12-26 | 2014-12-26 | A special vehicle for blowout prevention and workover equipment |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104960506A (en) * | 2015-07-13 | 2015-10-07 | 长春工业大学 | Tail supporting device of special transporting vehicle for anti-blowout workover equipment |
CN107434221A (en) * | 2016-05-26 | 2017-12-05 | 长春工业大学 | A kind of blowout prevention workover rig special transport vehicle hydraulic pressure lifting device |
CN107654202A (en) * | 2017-10-25 | 2018-02-02 | 安达市天屹桩基有限责任公司 | Mud circulating vehicle |
CN112429121A (en) * | 2020-12-03 | 2021-03-02 | 安徽江淮汽车集团股份有限公司 | Vehicle door transfer bracket |
-
2014
- 2014-12-26 CN CN201420843796.2U patent/CN204340820U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104960506A (en) * | 2015-07-13 | 2015-10-07 | 长春工业大学 | Tail supporting device of special transporting vehicle for anti-blowout workover equipment |
CN107434221A (en) * | 2016-05-26 | 2017-12-05 | 长春工业大学 | A kind of blowout prevention workover rig special transport vehicle hydraulic pressure lifting device |
CN107654202A (en) * | 2017-10-25 | 2018-02-02 | 安达市天屹桩基有限责任公司 | Mud circulating vehicle |
CN112429121A (en) * | 2020-12-03 | 2021-03-02 | 安徽江淮汽车集团股份有限公司 | Vehicle door transfer bracket |
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