CN204340079U - An automatic plug injection molding equipment - Google Patents
An automatic plug injection molding equipment Download PDFInfo
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- CN204340079U CN204340079U CN201420706597.7U CN201420706597U CN204340079U CN 204340079 U CN204340079 U CN 204340079U CN 201420706597 U CN201420706597 U CN 201420706597U CN 204340079 U CN204340079 U CN 204340079U
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 69
- 230000000903 blocking effect Effects 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
本实用新型公开了一种自动化插头注塑设备,包括机台,机台上安装有自动送料机构、注塑机构和自动退料机构,自动送料机构包括振动盘和送料基架,送料基架连接有带动其上下运动的第一动力机构,送料基架上安装有送料座、推料机构和存料基架,送料座通过送料管道连接振动盘,存料基架连接有带动其左右运动的第二动力结构,能够自动完成送料、注塑和退料工作,代替了传统的手工作业,能够降低工人劳动强度,节约人工成本,提高工作效率,从而降低产品的生产成本,提高产品市场竞争力。
The utility model discloses an automatic plug injection molding device, comprising a machine platform, on which an automatic feeding mechanism, an injection molding mechanism and an automatic material return mechanism are installed. The automatic feeding mechanism comprises a vibration plate and a feeding base frame, the feeding base frame is connected with a first power mechanism driving the feeding base frame to move up and down, a feeding seat, a pushing mechanism and a material storage base frame are installed on the feeding base frame, the feeding seat is connected to the vibration plate through a feeding pipe, and the material storage base frame is connected with a second power structure driving the material storage base frame to move left and right, which can automatically complete feeding, injection molding and material return work, replaces traditional manual work, can reduce the labor intensity of workers, save labor costs, improve work efficiency, thereby reducing the production cost of products and improving the market competitiveness of products.
Description
技术领域 technical field
本实用新型涉及一种注塑机。 The utility model relates to an injection molding machine.
背景技术 Background technique
在插头的生产过程中,需要在电触头上注塑绝缘支架,目前的生产过程是手工将电触头放入模具的注塑位,注塑完成后,再人工取下注塑好的电触头,手工模式劳动强度大,人工成本高,工作效率低,不能满足自动化生产的需要。 In the production process of the plug, it is necessary to inject the insulating bracket on the electrical contact. The current production process is to manually put the electrical contact into the injection position of the mold. After the injection molding is completed, the injected electrical contact is manually removed. The model has high labor intensity, high labor cost, and low work efficiency, which cannot meet the needs of automated production.
实用新型内容 Utility model content
为了克服现有技术的不足,本实用新型提供一种自动化程度高,能够提高生产效率,降低生产成本的自动化插头注塑设备。 In order to overcome the deficiencies of the prior art, the utility model provides an automatic plug injection molding equipment with high degree of automation, which can improve production efficiency and reduce production cost.
本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:
一种自动化插头注塑设备,包括机台,所述机台上安装有自动送料机构、注塑机构和自动退料机构,所述自动送料机构包括振动盘和送料基架,所述送料基架连接有带动其上下运动的第一动力机构,所述送料基架上安装有送料座、推料机构和存料基架,所述送料座通过送料管道连接所述振动盘,所述存料基架连接有带动其左右运动的第二动力结构。 An automatic plug injection molding equipment, including a machine platform, an automatic feeding mechanism, an injection molding mechanism and an automatic material return mechanism are installed on the machine platform, and the automatic feeding mechanism includes a vibrating plate and a feeding base frame, and the feeding base frame is connected with The first power mechanism that drives it to move up and down. The feeding base is equipped with a feeding base, a pushing mechanism and a storage base. The feeding base is connected to the vibrating plate through a feeding pipeline, and the storage base is connected to There is a second power structure to drive it to move left and right.
所述存料基架上安装有存料盘,所述存料盘下方安装有挡料盘,所述挡料盘连接有带动其左右运动的第三动力结构,所述存料盘设置有存料孔和与所述存料孔连通的送料孔,所述挡料盘设置有与所述存料孔对应的落料孔。 A material storage tray is installed on the storage base frame, a material stopper is installed under the storage tray, and a third power structure is connected to the stopper to drive it to move left and right. The storage tray is provided with a storage A material hole and a material feeding hole communicated with the material storage hole, and the material retaining plate is provided with a material drop hole corresponding to the material storage hole.
所述存料盘上方安装有顶针座,所述顶针座连接有带动其上下运动的第四动力机构,所述顶针座上安装有与所述存料孔对应的顶针。 A thimble seat is installed above the storage tray, and the thimble seat is connected with a fourth power mechanism that drives it to move up and down, and a thimble corresponding to the storage hole is installed on the thimble seat.
所述自动退料机构包括退料基座,所述退料基座上安装有退料机械手,所述退料机械手连接有带动其上下运动的第五动力机构和带动其前后运动的第六动力机构。 The automatic material return mechanism includes a material return base, and a material return manipulator is installed on the material return base, and the material return manipulator is connected with a fifth power mechanism that drives it to move up and down and a sixth power mechanism that drives it to move forward and backward. mechanism.
所述送料管道上设置有送料检测机构。 A feeding detection mechanism is arranged on the feeding pipeline.
所述送料座的后方安装有挡料板,所述挡料板设置有进料孔,所述挡料板连接有带动其上下运动的第七动力机构。 A material blocking plate is installed behind the feeding seat, and the material blocking plate is provided with a feeding hole, and the material blocking plate is connected with a seventh power mechanism that drives it to move up and down.
本实用新型的有益效果是:本实用新型的机台上安装有自动送料机构、注塑机构和自动退料机构,能够自动完成送料、注塑和退料工作,代替了传统的手工作业,能够降低工人劳动强度,节约人工成本,提高工作效率,从而降低产品的生产成本,提高产品市场竞争力。 The beneficial effects of the utility model are: the machine table of the utility model is equipped with an automatic feeding mechanism, an injection molding mechanism and an automatic material return mechanism, which can automatically complete the work of feeding, injection molding and material return, replaces the traditional manual work, and can reduce the number of workers. Reduce labor intensity, save labor costs, improve work efficiency, thereby reducing product production costs and improving product market competitiveness.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2是自动送料机构结构示意图; Fig. 2 is a structural schematic diagram of an automatic feeding mechanism;
图3是自动送料机构的部分结构分解图; Fig. 3 is a partial structural exploded view of the automatic feeding mechanism;
图4是自动退料机构结构示意图。 Fig. 4 is a structural schematic diagram of the automatic material return mechanism.
具体实施方式 Detailed ways
参照图1,一种自动化插头注塑设备,包括机台1,所述机台1上安装有自动送料机构2、注塑机构3和自动退料机构4。 Referring to FIG. 1 , an automatic plug injection molding equipment includes a machine platform 1 on which an automatic feeding mechanism 2 , an injection molding mechanism 3 and an automatic material return mechanism 4 are installed.
注塑机构3主要包括定模30、动模、注胶机构和抽真空机构等,与传统的注塑机结构及原理相同。 The injection molding mechanism 3 mainly includes a fixed mold 30, a movable mold, a glue injection mechanism and a vacuum pumping mechanism, etc., which are the same in structure and principle as a traditional injection molding machine.
所述自动送料机构2包括振动盘20和送料基架21,所述送料基架21连接有带动其上下运动的第一动力机构210,该第一动力机构为气缸等,送料基架21及其上的部件可以整体上下移动,在取料时升起,在送料时落下。所述送料基架21上安装有送料座22、推料机构23和存料基架24,推料机构23为气缸等,所述送料座22通过送料管道连接所述振动盘20,所述存料基架24连接有带动其左右运动的第二动力结构240,该第二动力结构240为伺服马达驱动做左右运动等。 The automatic feeding mechanism 2 includes a vibrating plate 20 and a feeding base frame 21, the feeding base frame 21 is connected with a first power mechanism 210 that drives it to move up and down, the first power mechanism is a cylinder, etc., the feeding base frame 21 and its The parts on the top can move up and down as a whole, rising when retrieving and falling when feeding. The feeding base 21 is equipped with a feeding base 22, a pushing mechanism 23 and a storage base 24, the pushing mechanism 23 is a cylinder, etc., the feeding base 22 is connected to the vibrating plate 20 through a feeding pipeline, and the storage The material base frame 24 is connected with a second power structure 240 that drives it to move left and right, and the second power structure 240 is driven by a servo motor to move left and right.
所述存料基架24上安装有存料盘25,所述存料盘25下方安装有挡料盘26,所述挡料盘26连接有带动其左右运动的第三动力结构261,该第三动力结构为气缸等,所述存料盘25设置有存料孔250和与所述存料孔250连通的送料孔251,电触头从震动盘20经过送料管道进入送料座22中,存料基架24在第二动力结构的带动下升起,推料机构23前后运动,将送料座22中的电触头从送料孔251推入存料孔250中。推料机构23一次能将两只电触头送入存料孔250中,第二动力结构240带动存料盘25一次向左或向右平移两个送料孔251位置,推料机构23重复工作,将电触头送入存料孔250中,使存料盘25上的存料孔250装满电触头。 A material storage tray 25 is installed on the storage base frame 24, and a material stopper 26 is installed below the storage tray 25. The third power structure 261 is connected to the stopper 26 to drive it to move left and right. The three power structures are cylinders, etc., the storage tray 25 is provided with a storage hole 250 and a feeding hole 251 communicated with the storage hole 250, the electric contact enters the feeding seat 22 from the vibrating disk 20 through the feeding pipeline, and the storage The material base frame 24 rises under the drive of the second power structure, and the material pushing mechanism 23 moves back and forth, pushing the electric contacts in the material feeding seat 22 into the material storage hole 250 from the material feeding hole 251 . The pushing mechanism 23 can send two electric contacts into the storage hole 250 at a time, and the second power structure 240 drives the storage tray 25 to move the positions of the two feeding holes 251 to the left or right at a time, and the pushing mechanism 23 works repeatedly , the electrical contact is sent into the material storage hole 250, so that the material storage hole 250 on the material storage tray 25 is filled with electrical contacts.
所述送料座22的后方安装有挡料板28,所述挡料板28设置有进料孔,所述挡料板28连接有带动其上下运动的第七动力机构,不需要送料时,第七动力机构带动挡料板28上移或下移,进料孔与送料座22上的孔位错位,电触头受挡料板28阻挡不会掉出,送料时,第七动力机构带动挡料板28上移或下移,进料孔与送料座22上的孔位对齐,就可以将电触头推入存料盘25中。 The rear of the feeding seat 22 is equipped with a baffle plate 28, the baffle plate 28 is provided with a feed hole, and the baffle plate 28 is connected with the seventh power mechanism that drives it to move up and down. The seven power mechanism drives the material stopper 28 to move up or down, the position of the feeding hole and the hole on the feeding seat 22 are misaligned, and the electric contact will not fall out due to the blockage of the material stopper 28. When feeding, the seventh power mechanism drives the stopper The material plate 28 moves up or down, and the feed hole is aligned with the hole position on the feed seat 22, so that the electric contact can be pushed into the storage tray 25.
为了送料连续,所述送料管道上设置有送料检测机构,送料检测机构为传感器,能够检测到是否有电触头被送入,如果没有电触头被送入,则系统控制振动盘改变工作状态,如加快振动频率、增大振动幅度等,确保供料连续。 In order to feed continuously, the feeding pipeline is provided with a feeding detection mechanism. The feeding detection mechanism is a sensor, which can detect whether an electrical contact is fed in. If no electrical contact is fed in, the system controls the vibrating plate to change the working state. , such as speeding up the vibration frequency, increasing the vibration amplitude, etc., to ensure continuous feeding.
所述挡料盘26设置有与所述存料孔250对应的落料孔260,在装料时,第三动力结构带动挡料盘26向左或向右移动,使存料孔250与落料孔260错开,存料孔250内的电触头受挡料盘26的阻挡,位于存料孔250内,在第二动力结构240的带动下,存料盘25、挡料盘26一起运动定模的上方时,第三动力结构带动挡料盘26向左或向右移动,使存料孔250与落料孔260对齐,存料孔250内的电触头落入定模的注塑位,将电触头从存料盘25转入定模的注塑位中。 The material retaining plate 26 is provided with a blanking hole 260 corresponding to the material storage hole 250. When loading, the third power structure drives the material retaining plate 26 to move left or right, so that the material storage hole 250 is in contact with the material storage hole 250. The material hole 260 is staggered, and the electric contact in the material storage hole 250 is blocked by the material stopper 26, and is located in the material storage hole 250. Driven by the second power structure 240, the material storage tray 25 and the material stopper 26 move together When it is above the fixed mold, the third power structure drives the material blocking plate 26 to move left or right, so that the storage hole 250 is aligned with the blanking hole 260, and the electrical contacts in the storage hole 250 fall into the injection molding position of the fixed mold. , the electrical contact is transferred from the stock tray 25 into the injection molding position of the fixed mould.
所述存料盘25上方安装有顶针座27,所述顶针座27连接有带动其上下运动的第四动力机构271,该第四动力机构为气缸等,所述顶针座27上安装有与所述存料孔250对应的顶针270,在存料盘25平移到定模上方,存料孔250与落料孔260对齐后,第四动力机构带动顶针座27下压,顶针座27上的顶针270将存料孔250内的电触头推出存料孔250,防止电触头落料不顺畅。 A thimble seat 27 is installed above the storage tray 25, and the thimble seat 27 is connected with a fourth power mechanism 271 that drives it to move up and down. The thimble 270 corresponding to the storage hole 250 is translated to the top of the fixed mold on the storage tray 25, and after the storage hole 250 is aligned with the blanking hole 260, the fourth power mechanism drives the thimble seat 27 to press down, and the thimble on the thimble seat 27 270 pushes the electrical contacts in the material storage hole 250 out of the material storage hole 250 to prevent the electrical contacts from being unsmooth in blanking.
所述自动退料机构4包括退料基座40,所述退料基座40上安装有退料机械手41,所述退料机械手41连接有带动其上下运动的第五动力机构42和带动其前后运动的第六动力机构43,该第五动力机构和第六动力机构为气缸等,在注塑完成后,退料机械手41前移,然后下移,退料机械手夹紧,抓起注塑好的工件6,然后机械手41上移,然后后移,达到退料槽5上方时,退料机械手松开,使工件落入退料槽中,然后工件滑下,落入退料槽下方的收集箱中。 The automatic material return mechanism 4 includes a material return base 40, a material return manipulator 41 is installed on the material return base 40, and the material return manipulator 41 is connected with a fifth power mechanism 42 that drives it to move up and down and drives its The sixth power mechanism 43 that moves back and forth, the fifth power mechanism and the sixth power mechanism are cylinders, etc. After the injection molding is completed, the material return manipulator 41 moves forward, then moves down, the material return manipulator clamps, and grabs the injection molded Workpiece 6, then the manipulator 41 moves up, then moves back, and when it reaches the top of the ejection chute 5, the ejection manipulator is released, so that the workpiece falls into the ejection chute, and then the workpiece slides down and falls into the collection box below the ejection chute middle.
本实用新型的插头注塑设备能够自动完成送料、注塑和退料工作,代替了传统的手工作业,能够降低工人劳动强度,节约人工成本,提高工作效率,从而降低产品的生产成本,提高产品市场竞争力。 The plug injection molding equipment of the utility model can automatically complete the work of feeding, injection molding and returning materials, replaces the traditional manual work, can reduce the labor intensity of workers, save labor costs, improve work efficiency, thereby reducing product production costs and improving product market competition. force.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420706597.7U CN204340079U (en) | 2014-11-21 | 2014-11-21 | An automatic plug injection molding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420706597.7U CN204340079U (en) | 2014-11-21 | 2014-11-21 | An automatic plug injection molding equipment |
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| CN204340079U true CN204340079U (en) | 2015-05-20 |
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| CN201420706597.7U Expired - Fee Related CN204340079U (en) | 2014-11-21 | 2014-11-21 | An automatic plug injection molding equipment |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105269748A (en) * | 2015-10-29 | 2016-01-27 | 江门协立磁业高科技有限公司 | Magnetic ring feeding transposition device |
| CN106626232A (en) * | 2017-01-06 | 2017-05-10 | 辽宁金科达电子有限公司 | Automatic plug feeding device and plug injection molding device |
| CN106625704A (en) * | 2016-12-16 | 2017-05-10 | 青岛海之源智能技术有限公司 | Automatic straw-tableware-machining pneumatic mechanical arm |
| CN107901331A (en) * | 2017-11-28 | 2018-04-13 | 海盐县盛安电器有限公司 | A kind of automatic charging device of wire and plug injection moulding machine |
| CN114714565A (en) * | 2022-03-09 | 2022-07-08 | 慈溪市跃隆五金塑料有限公司 | Plug integration injection moulding device |
-
2014
- 2014-11-21 CN CN201420706597.7U patent/CN204340079U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105269748A (en) * | 2015-10-29 | 2016-01-27 | 江门协立磁业高科技有限公司 | Magnetic ring feeding transposition device |
| CN106625704A (en) * | 2016-12-16 | 2017-05-10 | 青岛海之源智能技术有限公司 | Automatic straw-tableware-machining pneumatic mechanical arm |
| CN106626232A (en) * | 2017-01-06 | 2017-05-10 | 辽宁金科达电子有限公司 | Automatic plug feeding device and plug injection molding device |
| CN107901331A (en) * | 2017-11-28 | 2018-04-13 | 海盐县盛安电器有限公司 | A kind of automatic charging device of wire and plug injection moulding machine |
| CN107901331B (en) * | 2017-11-28 | 2024-02-06 | 海盐县盛安电器有限公司 | Automatic feeding device of wire plug injection molding machine |
| CN114714565A (en) * | 2022-03-09 | 2022-07-08 | 慈溪市跃隆五金塑料有限公司 | Plug integration injection moulding device |
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