CN204339527U - A kind of special-shaped finishing polish lathe - Google Patents

A kind of special-shaped finishing polish lathe Download PDF

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CN204339527U
CN204339527U CN201420777516.2U CN201420777516U CN204339527U CN 204339527 U CN204339527 U CN 204339527U CN 201420777516 U CN201420777516 U CN 201420777516U CN 204339527 U CN204339527 U CN 204339527U
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slider
polishing
workpiece
spindle
special
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周群飞
饶桥兵
黄雄兵
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Lens Technology Changsha Co Ltd
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Lens Technology Changsha Co Ltd
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Abstract

本实用新型提供了一种异型精抛光机床,包括机架底座和位于机架底座上的抛光机组、工件主轴组;每组抛光机组包括底部的第一滑块、龙门架、旋转中轴、抛光机主轴;旋转中轴的一端设置有被旋转中轴带动做弧形抛光运动的抛光轮;工件主轴组包括第二滑块、安装在第二滑块上的工件夹具主轴和调节丝杆;工件夹具主轴一端设置真空夹具。本实用新型在机架底座上设置若干组相互配合工作的抛光机组和工件主轴组,多工位同时操作,提高工作效率;龙门架、抛光机主轴、抛光轮均可灵活运动,抛光轮可做平面内的半圆弧运动,灵活调整位置和角度,左右旋转约60度,远超现有抛光机台所能达到的性能。

The utility model provides a special-shaped fine polishing machine tool, which comprises a frame base, a polishing unit located on the frame base, and a workpiece spindle group; each group of polishing units includes a first slider at the bottom, a gantry frame, a rotating central axis, Machine spindle; one end of the rotating central shaft is provided with a polishing wheel driven by the rotating central shaft to perform arc-shaped polishing movement; the workpiece spindle group includes a second slider, a workpiece fixture spindle and an adjusting screw installed on the second slider; the workpiece A vacuum fixture is set at one end of the fixture spindle. In the utility model, a plurality of groups of polishing units and workpiece spindle groups cooperating with each other are arranged on the base of the machine frame, and multiple stations are operated at the same time to improve work efficiency; The semi-circular movement in the plane can flexibly adjust the position and angle, and the left and right rotation is about 60 degrees, which is far beyond the performance that the existing polishing machine can achieve.

Description

一种异型精抛光机床A special-shaped fine polishing machine tool

技术领域 technical field

本实用新型涉及玻璃加工技术领域,特别地,涉及一种异型精抛光机床。 The utility model relates to the technical field of glass processing, in particular to a special-shaped fine polishing machine tool.

背景技术 Background technique

目前玻璃深加工工厂,都是使用较传统的抛光加工工艺设备,利用平面磨机加装平面毛轮而调整产品的摆放角度,来实现产品的R弧精抛光。此加工工艺流程很不稳定,且产品摆放夹具很繁琐,装夹也消耗了很多时间和人力。而且操作员在操作过程中容易出现无法预期失误,随着公司的发展,已经渐渐的不能满足生产和质量要求。 At present, glass deep-processing factories all use more traditional polishing processing equipment, and use a surface grinder to install a flat hair wheel to adjust the placement angle of the product to achieve R-arc fine polishing of the product. This processing process is very unstable, and the product placement fixture is very cumbersome, and the fixture also consumes a lot of time and manpower. Moreover, the operator is prone to unpredictable mistakes during the operation process. With the development of the company, it has gradually failed to meet the production and quality requirements.

实用新型内容 Utility model content

本实用新型目的在于提供一种异型精抛光机床,以解决现有R弧精抛光设备使用繁琐,不能自动调整抛光角度的技术问题。 The purpose of the utility model is to provide a special-shaped fine polishing machine tool to solve the technical problems that the existing R-arc fine polishing equipment is complicated to use and cannot automatically adjust the polishing angle.

为实现上述目的,本实用新型提供了一种异型精抛光机床,包括机架底座和位于机架底座上的抛光机组、工件主轴组; In order to achieve the above purpose, the utility model provides a special-shaped fine polishing machine tool, including a frame base, a polishing unit and a workpiece spindle group located on the frame base;

每组抛光机组包括底部的第一滑块、安装在第一滑块上的龙门架、水平贯穿龙门架前后的旋转中轴、抛光机主轴以及驱使龙门架左右运动的第一马达和驱使抛光机主轴上下运动的气缸机构,所述第一马达的连杆偏心轮机构的杆端轴承连接第一滑块;所述旋转中轴位于抛光机主轴下方,与第二马达连接,所述旋转中轴的一端设置有被所述旋转中轴带动做弧形抛光运动的抛光轮; Each group of polishing units includes the first slider at the bottom, the gantry mounted on the first slider, the rotating central axis that runs through the front and back of the gantry horizontally, the main shaft of the polishing machine, and the first motor that drives the gantry to move left and right and drives the polishing machine. The cylinder mechanism for the main shaft to move up and down, the rod end bearing of the connecting rod eccentric wheel mechanism of the first motor is connected to the first slider; One end of one end is provided with a polishing wheel that is driven by the rotating central shaft to perform an arc-shaped polishing movement;

所述工件主轴组包括底部的第二滑块、安装在第二滑块上的工件夹具主轴和调节丝杆;所述工件夹具主轴一端设置有真空夹具。 The workpiece spindle group includes a second slider at the bottom, a workpiece fixture spindle and an adjusting screw installed on the second slider; a vacuum clamp is provided at one end of the workpiece fixture spindle.

优选的,每个机床底座上包含至少两组抛光机组和工件主轴组。 Preferably, each machine base includes at least two groups of polishing units and workpiece spindle groups.

优选的,所述调节丝杆通过定位螺丝固定。 Preferably, the adjusting screw is fixed by a set screw.

优选的,所述工件主轴组外设置有防水罩。 Preferably, a waterproof cover is provided outside the workpiece spindle group.

优选的,所述第二滑块包括相互半活动连接的第二滑块上块和第二滑块下块。 Preferably, the second slider includes an upper block of the second slider and a lower block of the second slider that are semi-movably connected to each other.

本实用新型具有以下有益效果: The utility model has the following beneficial effects:

本实用新型在机架底座上设置若干组相互配合工作的抛光机组和工件主轴组,不但实现多工位同时操作,提高工作效率;而且抛光机组可随滑块左右运动,抛光机主轴可带动抛光轮旋转运动,气缸机构带动抛光轮主轴作上下运动,下制主轴旋转电机可通过旋转中轴来控 制抛光轮做平面内的半圆弧运动,使得抛光轮可灵活调整位置和角度,左右旋转约60度,远超现有抛光机台所能达到的性能。 In the utility model, several groups of polishing units and workpiece spindle groups that cooperate with each other are arranged on the base of the frame, which not only realizes multi-station simultaneous operation, but also improves work efficiency; moreover, the polishing unit can move left and right with the slider, and the polishing machine spindle can drive polishing. The wheel rotates, the cylinder mechanism drives the main shaft of the polishing wheel to move up and down, and the rotating motor of the lower spindle can control the semi-circular movement of the polishing wheel in the plane by rotating the central axis, so that the polishing wheel can flexibly adjust its position and angle, and rotate left and right About 60 degrees, far beyond the performance that existing polishing machines can achieve.

除了上面所描述的目的、特征和优点之外,本实用新型还有其它的目的、特征和优点。下面将参照图,对本实用新型作进一步详细的说明。 In addition to the purposes, features and advantages described above, the present invention has other purposes, features and advantages. Below with reference to figure, the utility model is described in further detail.

附图说明 Description of drawings

构成本申请的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中: The accompanying drawings constituting a part of this application are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute an improper limitation of the utility model. In the attached picture:

图1是本实用新型优选实施例的整体结构示意图; Fig. 1 is the overall structural representation of the preferred embodiment of the utility model;

图2是本实用新型优选实施例的整体结构的后侧视角示意图; Fig. 2 is a schematic rear perspective view of the overall structure of the preferred embodiment of the present invention;

图3是本实用新型优选实施例的抛光机组结构示意图; Fig. 3 is a schematic structural view of a polishing unit in a preferred embodiment of the present invention;

图4是本实用新型优选实施例的抛光机组侧面结构示意图; Fig. 4 is a schematic diagram of the side structure of the polishing unit in a preferred embodiment of the present invention;

图5是本实用新型优选实施例的工件主轴组结构示意图; Fig. 5 is a schematic structural view of the workpiece spindle group in a preferred embodiment of the present invention;

图6是本实用新型优选实施例的工件主轴组侧面结构示意图; Fig. 6 is a schematic diagram of the side structure of the workpiece spindle group in a preferred embodiment of the present invention;

图7是图6的A-A’面结构示意图; Fig. 7 is the A-A ' face structure schematic diagram of Fig. 6;

图8是本实用新型优选实施例的工件主轴组底面结构示意图; Fig. 8 is a schematic diagram of the bottom surface structure of the workpiece spindle group in a preferred embodiment of the present invention;

其中,1、机架底座,2、工件主轴组,3、抛光机组,4、龙门架,5、第一马达,6、第一滑块,7、旋转中轴,8、气缸机构,9、抛光轮,10、第二滑块上块,11、第二滑块下块,12、真空夹具,13、调节丝杆,14、防护罩,15、抛光机主轴,16、第二马达,17、防水罩,18、工件夹具主轴。 Among them, 1. Rack base, 2. Work spindle group, 3. Polishing unit, 4. Gantry frame, 5. First motor, 6. First slide block, 7. Rotating center shaft, 8. Cylinder mechanism, 9. Polishing wheel, 10, upper block of the second slider, 11, lower block of the second slider, 12, vacuum fixture, 13, adjusting screw, 14, protective cover, 15, main shaft of polishing machine, 16, second motor, 17 , Waterproof cover, 18, workpiece fixture spindle.

具体实施方式 Detailed ways

以下结合附图对本实用新型的实施例进行详细说明,但是本实用新型可以根据权利要求限定和覆盖的多种不同方式实施。 The embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, but the utility model can be implemented in various ways defined and covered by the claims.

参见图1和图2,本实用新型提供了一种异型精抛光机床,包括机架底座1和位于机架底座1上的抛光机组3、工件主轴组2;工件主轴组2用于夹持固定被抛光产品,抛光机组3用于连接和调整抛光轮的位置,单个抛光机组3与单个工件主轴组2相互配合进行产品的抛光。 Referring to Fig. 1 and Fig. 2, the utility model provides a special-shaped fine polishing machine tool, including a frame base 1, a polishing unit 3 located on the frame base 1, and a workpiece spindle group 2; the workpiece spindle group 2 is used for clamping and fixing For the product to be polished, the polishing unit 3 is used to connect and adjust the position of the polishing wheel, and a single polishing unit 3 cooperates with a single workpiece spindle group 2 to polish the product.

参见图3和图4,每组抛光机组3包括底部的第一滑块6、安装在第一滑块6上的龙门架4、水平贯穿龙门架4前后的旋转中轴7、抛光机主轴15以及驱使龙门架4左右运动的第一马达5和驱使抛光机主轴15上下运动的气缸机构8。 Referring to Fig. 3 and Fig. 4, each group of polishing units 3 includes a first slider 6 at the bottom, a gantry 4 mounted on the first slider 6, a rotating central axis 7 horizontally running through the front and rear of the gantry 4, and a polisher main shaft 15 And the first motor 5 that drives the gantry 4 to move left and right and the cylinder mechanism 8 that drives the polishing machine main shaft 15 to move up and down.

机床龙门架4可进行左右摆动。所述第一马达5的连杆偏心轮机构的杆端轴承连接第一滑块6,在偏心轮偏摆一长一短距离运动中,加上龙门架底部的第一滑块6的反向定位,使龙 门架实现左右摆动动作。所述旋转中轴7位于抛光机主轴15的下方,与第二马达16连接,所述旋转中轴7的一端设置有被所述旋转中轴7带动做弧形抛光运动的抛光轮9。抛光轮9接触到工件主轴组2夹持的工件即可进行抛光。 The machine tool gantry 4 can swing left and right. The rod end bearing of the connecting rod eccentric wheel mechanism of the first motor 5 is connected to the first slider 6. During the eccentric wheel yaw motion, one long and one short distance movement, the reverse direction of the first slider 6 at the bottom of the gantry is added. Positioning so that the gantry can swing left and right. The rotating central shaft 7 is located below the main shaft 15 of the polishing machine and is connected with the second motor 16. One end of the rotating central shaft 7 is provided with a polishing wheel 9 driven by the rotating central shaft 7 to perform arc polishing movement. The polishing wheel 9 can be polished when it contacts the workpiece clamped by the workpiece spindle group 2 .

参见图5、图6和图7,所述工件主轴组2包括防护罩14、防护罩14底部的第二滑块、安装在第二滑块上的工件夹具主轴18和调节丝杆13;所述调节丝杆与第二滑块连接;所述工件夹具主轴一端设置有真空夹具12,用于夹持工件。 Referring to Fig. 5, Fig. 6 and Fig. 7, described workpiece main shaft group 2 comprises protective cover 14, the second slider at the bottom of protective cover 14, the workpiece fixture main shaft 18 that is installed on the second slider and adjusting screw mandrel 13; The adjusting screw rod is connected with the second slider; one end of the work clamp spindle is provided with a vacuum clamp 12 for clamping the workpiece.

参见图8,所述第二滑块可包括相互半活动连接的第二滑块上块10和第二滑块下块11,以第二滑块上块10和第二滑块下块11之间的相对位置变化来移动工件主轴组2。 Referring to Fig. 8, the second slider may include a second slider upper block 10 and a second slider lower block 11 that are semi-flexibly connected to each other, and the second slider upper block 10 and the second slider lower block 11 The relative position change between them moves the workpiece spindle group 2.

每个机床底座上包含至少两组抛光机组和工件主轴组,则可同时操作两个工件的抛光,提高工作效率。 Each machine tool base contains at least two groups of polishing units and workpiece spindle groups, so that the polishing of two workpieces can be performed at the same time to improve work efficiency.

所述调节丝杆13可通过定位螺丝固定。当工件需左右移动时,用内六角扳手调松第二滑块主轴座上的定位螺丝,使工件主轴组按滑块运动方向移动,达到所要调节移动距离后,再锁紧定位螺丝就可以正常生产了。机台工位工装主轴能够左右方向自由手动调节的距离为10-20厘米。 The adjusting screw rod 13 can be fixed by a set screw. When the workpiece needs to move left and right, use the hexagon wrench to loosen the positioning screw on the spindle seat of the second slider, so that the workpiece spindle group moves in the direction of the slider. Produced. The distance between the tooling spindle of the machine station and tooling can be freely adjusted manually in the left and right directions is 10-20 cm.

为防止意外,所述工件主轴组外可设置有防水罩17。 In order to prevent accidents, a waterproof cover 17 can be arranged outside the workpiece spindle group.

工件放置到工件主轴组的真空夹具上被真空吸附后,抛光机主轴15做下降运动直到抛光轮接触到工件,可调行程气缸部件上下浮动,旋转中轴7作旋转运动使抛光轮9抛光工件。在第一马达驱使龙门架4前后运动之时,抛光轮9做R弧左右各30度的来回运动,使之达到异型工件各部位的精抛光工艺要求。机床所有运动部件程序都可由整机控制触摸屏人机界面系统所指控运行。 After the workpiece is placed on the vacuum fixture of the workpiece spindle group and absorbed by the vacuum, the polishing machine spindle 15 moves down until the polishing wheel touches the workpiece, the adjustable stroke cylinder part floats up and down, and the rotating central axis 7 makes a rotary motion to make the polishing wheel 9 polish the workpiece . When the first motor drives the gantry 4 to move back and forth, the polishing wheel 9 moves back and forth in an R arc of 30 degrees to the left and right, so as to meet the fine polishing process requirements of various parts of the special-shaped workpiece. All the programs of the moving parts of the machine tool can be commanded and run by the whole machine control touch screen human-machine interface system.

以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims (5)

1.一种异型精抛光机床,其特征在于,包括机架底座和位于机架底座上的抛光机组、工件主轴组; 1. A special-shaped fine polishing machine tool, characterized in that, comprises a frame base and a polishing unit and a workpiece spindle group positioned on the frame base; 每组抛光机组包括底部的第一滑块、安装在第一滑块上的龙门架、水平贯穿龙门架前后的旋转中轴、抛光机主轴以及驱使龙门架左右运动的第一马达和驱使抛光机主轴上下运动的气缸机构,所述第一马达的连杆偏心轮机构的杆端轴承连接第一滑块;所述旋转中轴位于抛光机主轴下方,与第二马达连接,所述旋转中轴的一端设置有被所述旋转中轴带动做弧形抛光运动的抛光轮; Each group of polishing units includes the first slider at the bottom, the gantry mounted on the first slider, the rotating central axis that runs through the front and back of the gantry horizontally, the main shaft of the polishing machine, and the first motor that drives the gantry to move left and right and drives the polishing machine. The cylinder mechanism for the main shaft to move up and down, the rod end bearing of the connecting rod eccentric wheel mechanism of the first motor is connected to the first slider; One end of one end is provided with a polishing wheel that is driven by the rotating central shaft to perform an arc-shaped polishing movement; 所述工件主轴组包括底部的第二滑块、安装在第二滑块上的工件夹具主轴和调节丝杆;所述工件夹具主轴一端设置有真空夹具。 The workpiece spindle group includes a second slider at the bottom, a workpiece fixture spindle and an adjusting screw installed on the second slider; a vacuum clamp is provided at one end of the workpiece fixture spindle. 2.根据权利要求1所述的一种异型精抛光机床,其特征在于,每个机架底座上包含至少两组抛光机组和工件主轴组。 2. A special-shaped fine polishing machine tool according to claim 1, characterized in that each frame base contains at least two groups of polishing units and workpiece spindle groups. 3.根据权利要求1所述的一种异型精抛光机床,其特征在于,所述调节丝杆通过定位螺丝固定。 3. A special-shaped fine polishing machine tool according to claim 1, wherein the adjusting screw is fixed by a positioning screw. 4.根据权利要求1所述的一种异型精抛光机床,其特征在于,所述工件主轴组外设置有防水罩。 4. The special-shaped fine polishing machine tool according to claim 1, wherein a waterproof cover is arranged outside the workpiece spindle group. 5.根据权利要求1所述的一种异型精抛光机床,其特征在于,所述第二滑块包括相互半活动连接的第二滑块上块和第二滑块下块。 5 . The special-shaped fine polishing machine tool according to claim 1 , wherein the second slider comprises an upper block of the second slider and a lower block of the second slider which are semi-movably connected to each other.
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Cited By (6)

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CN105290944A (en) * 2015-11-02 2016-02-03 温州市伟宙轻工机械有限公司 Automatic polishing device
CN106181685A (en) * 2016-09-06 2016-12-07 芜湖毅昌科技有限公司 A kind of bumper deburring sanding apparatus
CN106363501A (en) * 2015-07-24 2017-02-01 蓝思科技(长沙)有限公司 Arc surface processing and polishing method for ceramic product and ceramic panel
CN108115539A (en) * 2017-11-16 2018-06-05 天长市天翔集团有限公司 A kind of polishing of gear shaft in automobile gearbox oils process equipment
CN112355835A (en) * 2020-10-20 2021-02-12 曹艳 Large-scale U-shaped steel piece surface wall processing device
CN115213803A (en) * 2022-07-14 2022-10-21 大连理工大学 A bearing outer raceway rotary dynamic pressure polishing device and its working method

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106363501A (en) * 2015-07-24 2017-02-01 蓝思科技(长沙)有限公司 Arc surface processing and polishing method for ceramic product and ceramic panel
CN105290944A (en) * 2015-11-02 2016-02-03 温州市伟宙轻工机械有限公司 Automatic polishing device
CN105290944B (en) * 2015-11-02 2017-10-17 温州市伟宙轻工机械有限公司 A kind of automatic polishing device
CN106181685A (en) * 2016-09-06 2016-12-07 芜湖毅昌科技有限公司 A kind of bumper deburring sanding apparatus
CN108115539A (en) * 2017-11-16 2018-06-05 天长市天翔集团有限公司 A kind of polishing of gear shaft in automobile gearbox oils process equipment
CN112355835A (en) * 2020-10-20 2021-02-12 曹艳 Large-scale U-shaped steel piece surface wall processing device
CN112355835B (en) * 2020-10-20 2022-12-13 杭萧钢构(六安)有限公司 Large-scale U-shaped steel piece surface wall processing device
CN115213803A (en) * 2022-07-14 2022-10-21 大连理工大学 A bearing outer raceway rotary dynamic pressure polishing device and its working method
CN115213803B (en) * 2022-07-14 2024-02-27 大连理工大学 Bearing ring outer raceway rotary dynamic pressure polishing device and working method thereof

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