CN204338933U - A kind of butterfly valve upper flange multi-pore drilling machine - Google Patents
A kind of butterfly valve upper flange multi-pore drilling machine Download PDFInfo
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- CN204338933U CN204338933U CN201420796860.6U CN201420796860U CN204338933U CN 204338933 U CN204338933 U CN 204338933U CN 201420796860 U CN201420796860 U CN 201420796860U CN 204338933 U CN204338933 U CN 204338933U
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- 239000011148 porous material Substances 0.000 title 1
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- 238000007906 compression Methods 0.000 claims description 13
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Abstract
本实用新型公开了一种蝶阀上法兰多孔钻床,包括钻床底座,钻床底座上设有钻孔工作装置,蝶阀工件定位夹紧装置及液压、电器控制装置;钻孔工作装置包括安装在钻床底座上的钻孔动力头总成,安装在动力头总成顶部的电机通过钻孔动力头传动装置与主轴连接,安装在主轴上的动力头连接套上装有四轴轴头,四轴轴头的前端分别装有钻卡。蝶阀工件定位夹紧装置压紧蝶阀工件;钻孔工作装置的动力头带动四轴轴头旋转,可方便的一次完成蝶阀工件4孔的钻孔动作,提高了蝶阀上法兰钻孔的加工效率和钻孔的位置精度,降低了工人劳动强度。
The utility model discloses a flange porous drilling machine on a butterfly valve. The drilling power head assembly on the top, the motor installed on the top of the power head assembly is connected to the main shaft through the drilling power head transmission device, the power head connecting sleeve installed on the main shaft is equipped with a four-axis shaft head, and the four-axis shaft head Drill cards are respectively installed at the front end. The butterfly valve workpiece positioning and clamping device presses the butterfly valve workpiece; the power head of the drilling device drives the four-axis shaft head to rotate, which can conveniently complete the drilling action of 4 holes of the butterfly valve workpiece at one time, which improves the processing efficiency of the flange drilling on the butterfly valve And the position accuracy of drilling reduces the labor intensity of workers.
Description
技术领域technical field
本实用新型属于一种钻孔机械装置,特别是属于蝶阀上法兰多孔钻床。The utility model belongs to a drilling mechanical device, in particular to a butterfly valve upper flange porous drilling machine.
背景技术Background technique
目前蝶阀钻孔机多为手动钻孔机,手工将蝶阀产品固定在工装上,用手动钻孔机一个孔一个孔加工钻孔。由于采用手动钻向进给,工人劳动强度大,操作不方便,严重影响工作效率;同时工件定位装夹工作需要手工完成,费时费力,辅助时间长且工件夹紧不牢固可靠,影响钻孔的位置精度。如何提高蝶阀上法兰钻孔加工效率、降低工人劳动强度并提高钻孔的位置精度是需要解决的问题。At present, most butterfly valve drilling machines are manual drilling machines. The butterfly valve products are manually fixed on the tooling, and the manual drilling machine is used to process and drill holes one by one. Due to the manual drilling and feeding, the labor intensity of the workers is high and the operation is inconvenient, which seriously affects the work efficiency; at the same time, the positioning and clamping of the workpiece needs to be done manually, which is time-consuming and laborious. The auxiliary time is long and the clamping of the workpiece is not firm and reliable, which affects the drilling efficiency. positional accuracy. How to improve the drilling efficiency of the flange on the butterfly valve, reduce the labor intensity of workers and improve the positional accuracy of drilling are problems that need to be solved.
实用新型内容Utility model content
本实用新型所要解决的技术问题是:提供一种蝶阀上法兰多孔钻床。使用该蝶阀上法兰多孔钻床不仅能提高蝶阀上法兰钻孔加工效率、降低工人劳动强度,而且还能提高钻孔的位置精度。The technical problem to be solved by the utility model is: to provide a butterfly valve upper flange porous drilling machine. Using the multi-hole drilling machine for the upper flange of the butterfly valve can not only improve the drilling efficiency of the upper flange of the butterfly valve, reduce the labor intensity of workers, but also improve the position accuracy of the drilling.
本实用新型解决上述技术问题的技术方案是:一种蝶阀上法兰多孔钻床,包括钻床底座,其特征是:所述钻床底座上安装着钻孔工作装置,蝶阀工件定位夹紧装置及液压、电器控制装置;The technical solution of the utility model to solve the above-mentioned technical problems is: a butterfly valve upper flange porous drilling machine, including a drilling machine base, characterized in that: the drilling machine base is equipped with a drilling working device, a butterfly valve workpiece positioning clamping device and hydraulic, Electrical control devices;
所述蝶阀工件定位夹紧装置包括下板、上板、油缸支架、压紧油缸,所述下板、上板使用螺杆、螺母平行安装于钻床底座上,所述油缸支架跨过下板、上板安装于钻床底座上,该油缸支架的横梁上固定着垂直的压紧油缸,压紧油缸推杆上固接着蝶阀工件压板;The butterfly valve workpiece positioning and clamping device includes a lower plate, an upper plate, an oil cylinder bracket, and a pressing oil cylinder. The lower plate and the upper plate are installed on the base of the drilling machine in parallel with screws and nuts. The plate is installed on the base of the drilling machine, and the vertical compression cylinder is fixed on the beam of the cylinder bracket, and the pressure plate of the butterfly valve workpiece is fixed on the push rod of the compression cylinder;
所述钻孔工作装置包括安装在钻床底座上的钻孔动力头总成,安装在动力头总成顶部的电机通过钻孔动力头传动装置与主轴连接,安装在主轴上的动力头连接套上装有四轴轴头,所述四轴轴头的前端分别装有钻卡;The drilling device includes a drilling power head assembly installed on the base of the drilling machine, the motor installed on the top of the power head assembly is connected to the main shaft through the drilling power head transmission device, and the power head connecting sleeve installed on the main shaft There are four-axis shaft heads, and the front ends of the four-axis shaft heads are respectively equipped with drill cards;
作为一种优选的方案,所述钻床底座上靠近下板、上板的位置活动安装着钻孔定位板,该钻孔定位板朝向下板、上板一侧的中心位置上固结着短圆柱。As a preferred solution, a drilling positioning plate is movably installed near the lower plate and the upper plate on the base of the drilling machine, and a short cylinder is fixed on the central position of the drilling positioning plate facing the lower plate and the upper plate. .
作为一种优选的方案,所述蝶阀工件压板远离油缸支架的一端的中心线两侧位置分别设置有条形槽孔,该条形槽孔上使用螺杆、螺母连接着蝶阀工件限位板。As a preferred solution, strip-shaped slots are respectively provided on both sides of the centerline of the end of the butterfly valve workpiece pressure plate away from the cylinder support, and the strip-shaped slots are connected to the butterfly valve workpiece limiting plate with screws and nuts.
所述液压、电器控制装置采用现有技术。Described hydraulic pressure, electric control device adopt prior art.
使用时,手工将待加工蝶阀工件放置于工件定位夹紧装置上板上,并将待加工蝶阀工件前端推入到钻孔定位板上固结着的短圆柱上,启动工件定位夹紧装置的压紧油缸,压紧油缸推杆伸出推动其顶端固接着的工件压板将待加工蝶阀工件压紧,并调整工件压板上使用螺杆、螺母连接着的工件限位板位置将待加工蝶阀工件限位固定;启动钻孔工作装置钻孔动力头总成,四轴轴头的前端钻卡中安装的钻头同时对待加工蝶阀工件给进钻孔;钻孔完成,钻孔工作装置的钻孔动力头带动四轴轴头前端钻卡中安装的钻头退出,再次启动工件定位夹紧装置的压紧油缸,压紧油缸推杆缩回带动其顶端固接着的工件压板将加工完成的蝶阀工件松开,取出加工完成的蝶阀工件,进入下一个待加工蝶阀工件钻孔加工程序。When in use, manually place the butterfly valve workpiece to be processed on the upper plate of the workpiece positioning and clamping device, push the front end of the butterfly valve workpiece to be processed onto the short cylinder fixed on the drilling positioning plate, and start the positioning and clamping device of the workpiece. Press the oil cylinder, and the push rod of the pressing oil cylinder stretches out to push the workpiece pressure plate fixed at the top to compress the workpiece of the butterfly valve to be processed, and adjust the position of the workpiece limit plate connected with the screw and nut on the workpiece pressure plate to limit the workpiece of the butterfly valve to be processed. The position is fixed; the drilling power head assembly of the drilling working device is started, and the drill bit installed in the front-end drill card of the four-axis shaft head is simultaneously fed into the workpiece to be processed for the butterfly valve; when the drilling is completed, the drilling power head of the drilling working device Drive the drill installed in the drill card at the front end of the four-axis shaft head to withdraw, start the compression cylinder of the workpiece positioning and clamping device again, and the push rod of the compression cylinder retracts to drive the workpiece pressure plate affixed to its top to release the processed butterfly valve workpiece. Take out the processed butterfly valve workpiece and enter the drilling process of the next butterfly valve workpiece to be processed.
本实用新型的有益效果是:本实用新型的蝶阀工件定位夹紧装置的油缸推动蝶阀工件压板上下运动,压紧蝶阀工件,蝶阀工件限位挡板可防止蝶阀工件钻孔的同时向后发生移动;钻孔工作装置的动力头带动四轴轴头旋转,一次完成蝶阀工件4孔的钻孔动作。提高了蝶阀上法兰钻孔的加工效率和钻孔的位置精度,降低了工人劳动强度。The beneficial effects of the utility model are: the oil cylinder of the butterfly valve workpiece positioning and clamping device of the utility model pushes the butterfly valve workpiece pressure plate to move up and down, compresses the butterfly valve workpiece, and the butterfly valve workpiece limit baffle can prevent the butterfly valve workpiece from moving backward while drilling ; The power head of the drilling device drives the four-axis shaft head to rotate, and completes the drilling action of 4 holes in the butterfly valve workpiece at one time. The processing efficiency of the flange drilling on the butterfly valve and the position accuracy of the drilling are improved, and the labor intensity of workers is reduced.
由于将所述下板、上板使用螺杆、螺母平行安装于钻床底座上,又由于所述钻床底座上靠近下板、上板的位置活动安装着钻孔定位板,该钻孔定位板朝向下板、上板一侧的中心位置上固结着短圆柱。可方便的根据蝶阀工件不同规格上下调整下板、上板及更换钻孔定位板,以适应不同规格的蝶阀工件钻孔需要。Since the lower plate and the upper plate are installed on the base of the drilling machine in parallel with screw rods and nuts, and because the drilling positioning plate is installed on the base of the drilling machine close to the lower plate and the upper plate, the drilling positioning plate faces downward. A short cylinder is consolidated at the center of one side of the plate and the upper plate. It is convenient to adjust the lower plate, upper plate and replace the drilling positioning plate up and down according to the different specifications of butterfly valve workpieces, so as to meet the drilling needs of different specifications of butterfly valve workpieces.
另外,所述蝶阀工件压板远离油缸支架的一端的中心线两侧位置分别设置有条形槽孔,该条形槽孔上使用螺杆、螺母连接着工件限位板。可方便的调整蝶阀工件限位板,以适应不同规格的蝶阀工件钻孔限位需要。In addition, strip-shaped slots are respectively provided on both sides of the center line of the end of the butterfly valve workpiece pressure plate away from the oil cylinder support, and the strip-shaped slots are connected to the workpiece limiting plate with screws and nuts. The butterfly valve workpiece limit plate can be easily adjusted to meet the drilling limit requirements of butterfly valve workpieces of different specifications.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明;Below in conjunction with accompanying drawing and embodiment the utility model is further described;
图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;
附图中:1.钻床底座、2.下板、3.上板、4.油缸支架、5.压紧油缸、6.蝶阀工件压板、7.动力头总成、8.电机、9.动力头传动装置、10.主轴、11.动力头连接套、12.四轴轴头、13.钻卡、14.钻孔定位板、15.蝶阀工件限位板。In the attached drawings: 1. Drilling machine base, 2. Lower plate, 3. Upper plate, 4. Cylinder bracket, 5. Compression cylinder, 6. Butterfly valve workpiece pressure plate, 7. Power head assembly, 8. Motor, 9. Power Head transmission device, 10. Main shaft, 11. Power head connecting sleeve, 12. Four-axis shaft head, 13. Drill card, 14. Drilling positioning plate, 15. Butterfly valve workpiece limiting plate.
具体实施方式Detailed ways
下面通过具体实施例对本实用新型作进一步的详细描述。The utility model is described in further detail below by specific examples.
实施例1Example 1
如图1所示,一种蝶阀上法兰多孔钻床,包括钻床底座1,其特征是:所述钻床底座1上安装着钻孔工作装置,蝶阀工件定位夹紧装置及液压、电器控制装置;As shown in Figure 1, a butterfly valve upper flange porous drilling machine, including a drilling machine base 1, is characterized in that: the drilling machine base 1 is equipped with a drilling working device, a butterfly valve workpiece positioning and clamping device, and hydraulic and electrical control devices;
所述蝶阀工件定位夹紧装置包括下板2、上板3、油缸支架4、压紧油缸5,所述下板2、上板3使用螺杆、螺母平行安装于钻床底座1上,所述油缸支架4跨过下板2、上板3安装于钻床底座1上,该油缸支架4的横梁上固定着垂直的压紧油缸5,压紧油缸5推杆上固接着蝶阀工件压板6;The butterfly valve workpiece positioning and clamping device includes a lower plate 2, an upper plate 3, an oil cylinder bracket 4, and a compression cylinder 5. The lower plate 2 and the upper plate 3 are installed on the drilling machine base 1 in parallel with screws and nuts. The oil cylinder The support 4 straddles the lower plate 2 and the upper plate 3 and is installed on the base 1 of the drilling machine. A vertical compression oil cylinder 5 is fixed on the crossbeam of the oil cylinder support 4, and the push rod of the compression oil cylinder 5 is fixedly connected to the butterfly valve workpiece pressure plate 6;
所述钻孔工作装置包括安装于钻床底座1上的钻孔动力头总成7,安装在动力头总成7顶部的电机8通过钻孔动力头传动装置9与主轴10连接,安装在主轴10上的动力头连接套11上装有四轴轴头12,所述四轴轴头12的前端分别装有钻卡13;The drilling device includes a drilling power head assembly 7 installed on the drilling machine base 1, a motor 8 installed on the top of the power head assembly 7 is connected with a main shaft 10 through a drilling power head transmission device 9, and is installed on the main shaft 10 A four-axis shaft head 12 is installed on the power head connecting sleeve 11 on the top, and the front ends of the four-axis shaft head 12 are respectively equipped with drill clips 13;
所述钻床底座1上靠近下板2、上板3的位置螺纹结构安装着钻孔定位板14,该钻孔定位板14朝向下板2、上板3一侧的中心位置上固结着短圆柱。On the drill press base 1, the position threaded structure close to the lower plate 2 and the upper plate 3 is equipped with a drilling positioning plate 14, and a short cylinder.
实施例2Example 2
如图1所示,一种蝶阀上法兰多孔钻床,包括钻床底座1,其特征是:所述钻床底座1上安装着钻孔工作装置,蝶阀工件定位夹紧装置及液压、电器控制装置;As shown in Figure 1, a butterfly valve upper flange porous drilling machine, including a drilling machine base 1, is characterized in that: the drilling machine base 1 is equipped with a drilling working device, a butterfly valve workpiece positioning and clamping device, and hydraulic and electrical control devices;
所述蝶阀工件定位夹紧装置包括下板2、上板3、油缸支架4、压紧油缸5,所述下板2、上板3使用螺杆、螺母平行安装于钻床底座1上,所述油缸支架4跨过下板2、上板3安装于钻床底座1上,该油缸支架4的横梁上固定着垂直的压紧油缸5,压紧油缸5推杆上固接着蝶阀工件压板6;The butterfly valve workpiece positioning and clamping device includes a lower plate 2, an upper plate 3, an oil cylinder bracket 4, and a compression cylinder 5. The lower plate 2 and the upper plate 3 are installed on the drilling machine base 1 in parallel with screws and nuts. The oil cylinder The support 4 straddles the lower plate 2 and the upper plate 3 and is installed on the base 1 of the drilling machine. A vertical compression oil cylinder 5 is fixed on the crossbeam of the oil cylinder support 4, and the push rod of the compression oil cylinder 5 is fixedly connected to the butterfly valve workpiece pressure plate 6;
所述钻孔工作装置包括安装于钻床底座1上的钻孔动力头总成7,安装在动力头总成7顶部的电机8通过钻孔动力头传动装置9与主轴10连接,安装在主轴10上的动力头连接套11上装有四轴轴头12,所述四轴轴头12的前端分别装有钻卡13;The drilling device includes a drilling power head assembly 7 installed on the drilling machine base 1, a motor 8 installed on the top of the power head assembly 7 is connected with a main shaft 10 through a drilling power head transmission device 9, and is installed on the main shaft 10 A four-axis shaft head 12 is installed on the power head connecting sleeve 11 on the top, and the front ends of the four-axis shaft head 12 are respectively equipped with drill clips 13;
所述钻床底座1上靠近下板2、上板3的位置螺纹结构安装着钻孔定位板14,该钻孔定位板14朝向下板2、上板3一侧的中心位置上固结着短圆柱;On the drill press base 1, the position threaded structure close to the lower plate 2 and the upper plate 3 is equipped with a drilling positioning plate 14, and a short cylinder;
所述蝶阀工件压板6远离油缸支架的一端的中心线两侧位置分别设置有条形槽孔,该条形槽孔上使用螺杆、螺母连接着蝶阀工件限位板15。The position on both sides of the centerline of one end of the butterfly valve workpiece pressing plate 6 away from the cylinder bracket is respectively provided with strip-shaped slots, and the strip-shaped slots are connected with the butterfly valve workpiece limiting plate 15 by screws and nuts.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104493237A (en) * | 2014-12-15 | 2015-04-08 | 济南玫德铸造有限公司 | Multi-hole drilling machine for flange of butterfly valve |
CN106346046A (en) * | 2016-10-31 | 2017-01-25 | 重庆跃进机械厂有限公司 | Machining method for deep hole of marine engine connecting rod |
CN106392126A (en) * | 2016-11-22 | 2017-02-15 | 天津市富锦阀门有限公司 | Multi-bit drill device for small flange holes |
CN108714708A (en) * | 2018-06-04 | 2018-10-30 | 华东矿用设备有限公司 | A kind of high-precision anti-deformation safety valve flange face processing equipment |
CN110961675A (en) * | 2019-11-22 | 2020-04-07 | 嘉兴尚乐机电有限公司 | Oil cylinder part machining equipment |
-
2014
- 2014-12-15 CN CN201420796860.6U patent/CN204338933U/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104493237A (en) * | 2014-12-15 | 2015-04-08 | 济南玫德铸造有限公司 | Multi-hole drilling machine for flange of butterfly valve |
CN106346046A (en) * | 2016-10-31 | 2017-01-25 | 重庆跃进机械厂有限公司 | Machining method for deep hole of marine engine connecting rod |
CN106346046B (en) * | 2016-10-31 | 2018-12-11 | 重庆跃进机械厂有限公司 | Marine engine connecting rod deep hole processing method |
CN106392126A (en) * | 2016-11-22 | 2017-02-15 | 天津市富锦阀门有限公司 | Multi-bit drill device for small flange holes |
CN108714708A (en) * | 2018-06-04 | 2018-10-30 | 华东矿用设备有限公司 | A kind of high-precision anti-deformation safety valve flange face processing equipment |
CN110961675A (en) * | 2019-11-22 | 2020-04-07 | 嘉兴尚乐机电有限公司 | Oil cylinder part machining equipment |
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Address after: 250400 Shandong Province, Ji'nan city Pingyin County Industrial Park Mei steel dema science and Technology Park Patentee after: Meide Group Co Ltd Address before: 250400 Pingyin City, Shandong Province South Road, No. 85, South Road, No. Patentee before: Jinan Meide Casting Co., Ltd. |