CN204332605U - An embedded magnetic element with a protective device - Google Patents

An embedded magnetic element with a protective device Download PDF

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Publication number
CN204332605U
CN204332605U CN201420840113.8U CN201420840113U CN204332605U CN 204332605 U CN204332605 U CN 204332605U CN 201420840113 U CN201420840113 U CN 201420840113U CN 204332605 U CN204332605 U CN 204332605U
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magnetic element
utility
protective device
model
skeleton
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严慧明
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ZHUKAI KEDE ELECTRONIC CO Ltd
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ZHUKAI KEDE ELECTRONIC CO Ltd
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Abstract

The utility model discloses a kind of inserted magnetic element with protective device, aim to provide the insertion type magnetic element that a kind of convenience is produced, safe and reliable, cost reasonable and electronic equipment can be made thinning.The utility model comprises magnetic element (1), described magnetic element (1) comprises magnetic core, skeleton, is wrapped in the coil on described skeleton and is arranged on several pins (2) be electrically connected on described skeleton and with described coil, it is characterized in that: the bottom (3) of described magnetic element (1) is protruded downwards, during installation, first on mounting panel (4), establish the installing hole (5) suitable with described bottom (3), then described bottom (3) embed in described installing hole (5).The utility model is applied to the technical field of inserted magnetic element.

Description

一种带有保护装置的嵌入式磁性元件An embedded magnetic element with a protective device

技术领域 technical field

本实用新型涉及一种嵌入式磁性元件,特别涉及一种可使电子设备变薄的可嵌入式磁性元件。 The utility model relates to an embedded magnetic element, in particular to an embedded magnetic element which can make electronic equipment thinner.

背景技术 Background technique

新型高效节能照明电器尤其是LED照明器具,目前正以迅猛的发展势头全方位进入各种照明市场,为了适应人们在各种应用场合的需要,照明电器的轻薄化是照明市场发展的必然趋势,我们从全球主要照明电器的厂家得到的反馈,照明电器的高度由36毫米降到30毫米再降到20毫米,16毫米甚至14毫米。由此可见,照明电器的轻薄化使得电路元件的低矮化成为必然。 New high-efficiency and energy-saving lighting appliances, especially LED lighting appliances, are currently entering various lighting markets with a rapid development momentum. In order to meet the needs of people in various applications, light and thin lighting appliances are an inevitable trend in the development of the lighting market. According to the feedback we got from major lighting manufacturers around the world, the height of lighting appliances has been reduced from 36mm to 30mm and then to 20mm, 16mm or even 14mm. It can be seen that the thinning and thinning of lighting appliances makes the low profile of circuit components inevitable.

照明灯具的轻薄化对照明电器中的磁性元件的高度提出了低矮化要求,在满足功率传送的要求下,现有传统的磁性元件的高度在设计和生产制造过程中都遇到了瓶颈。为了维持足够的传送功率同时实现低矮化,现有磁性元件通常采用扩大平面面积,来实现压缩产品高度,其结果是使得产品生产困难,可靠性低,而且过大的平面面积使得磁性元件在安装到印制电路板上时占有了较大的面积,导致成本增加。甚至有些产品因体积限制而无法实现轻薄化。 The thinning and thinning of lighting fixtures puts forward low requirements for the height of magnetic components in lighting appliances. Under the requirement of power transmission, the height of existing traditional magnetic components has encountered bottlenecks in the design and manufacturing process. In order to maintain sufficient transmission power while achieving low profile, existing magnetic components usually use enlarged plane area to achieve compressed product height, resulting in difficult product production and low reliability, and the excessively large plane area makes magnetic components When installed on a printed circuit board, it occupies a large area, resulting in an increase in cost. Even some products cannot be thinned due to volume limitations.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是克服现有技术的不足,提供了一种方便生产、安全可靠、成本合理及可使电子设备变薄的可嵌入式磁性元件。 The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an embeddable magnetic element which is convenient for production, safe and reliable, reasonable in cost and can make electronic equipment thinner.

本实用新型所采用的技术方案是:本实用新型包括磁性元件,所述磁性元件包括磁芯、骨架、缠绕在所述骨架上的线圈及设置在所述骨架上且与所述线圈电连接的若干个引脚,所述磁性元件的下部向下凸出,安装时,先在安装板上设与所述下部相适配的安装孔,然后所述下部嵌入所述安装孔内。 The technical solution adopted by the utility model is: the utility model includes a magnetic element, and the magnetic element includes a magnetic core, a skeleton, a coil wound on the skeleton, and a coil set on the skeleton and electrically connected to the coil. For several pins, the lower part of the magnetic element protrudes downward. When installing, a mounting hole matching the lower part is provided on the mounting plate first, and then the lower part is embedded in the mounting hole.

所述磁性元件沿所述引脚引出的方向剖开呈“凸”型。 The magnetic element is cut in a "convex" shape along the direction in which the pins are led out.

所述一种带有保护装置的嵌入式磁性元件还包括保护装置,所述保护装置下端设置有与所述安装孔相适配的凸起,所述保护装置上方设有与所述下部相适配的凹槽,所述保护装置的外侧设置有防沉凸沿。 The embedded magnetic element with a protective device also includes a protective device, the lower end of the protective device is provided with a protrusion matching the mounting hole, and the upper part of the protective device is provided with a The outer side of the protective device is provided with an anti-sinking convex edge.

所述引脚的末端向外折弯。 The ends of the pins are bent outwards.

本实用新型的有益效果是:由于本实用新型采用嵌入式设计,包括磁性元件,所述磁性元件包括磁芯、骨架、缠绕在所述骨架上的线圈及设置在所述骨架上且与所述线圈电连接的若干个引脚,所述磁性元件的下部向下凸出,安装时,先在安装板上设与所述下部相适配的安装孔,然后所述下部嵌入所述安装孔内,从而,本实用新型在安装使用之时具有如下优点: The beneficial effects of the utility model are: because the utility model adopts an embedded design, it includes a magnetic element, and the magnetic element includes a magnetic core, a skeleton, a coil wound on the skeleton and is arranged on the skeleton and is connected to the A number of pins electrically connected to the coil, the lower part of the magnetic element protrudes downwards, when installing, first set a mounting hole on the mounting plate that matches the lower part, and then insert the lower part into the mounting hole , thus, the utility model has the following advantages when installed and used:

1、本实用新型能够在不过大增加所述磁性元件在PCB板上占用面积的前提下,因功率不同,可以降低元件高度的15%-50%,能很好地满足照明电器的轻薄化的要求; 1. The utility model can reduce the height of the element by 15%-50% due to the difference in power without increasing the area occupied by the magnetic element on the PCB board, which can well meet the requirements of light and thin lighting appliances Require;

2、本实用新型的嵌入式的所述磁性元件,易于设计,方便生产,安全可靠,成本合理。并且该嵌入式磁性元件安装在印制电路板上方便波峰焊或回流焊,也可实现自动化贴片安装,因此本实用新型在元件的安装成本上也很大优势; 2. The embedded magnetic element of the utility model is easy to design, convenient to produce, safe and reliable, and reasonable in cost. And the embedded magnetic element is installed on the printed circuit board to facilitate wave soldering or reflow soldering, and can also realize automatic patch installation, so the utility model also has great advantages in the installation cost of the element;

3、本实用新型的嵌入式的所述磁性元件,相对于现有的低矮化设计,在安装到印制电路板上时具有占有印制电路板面积小的优势,因此可以节省印制电路板成本; 3. Compared with the existing low-profile design, the embedded magnetic element of the present invention has the advantage of occupying a small area of the printed circuit board when it is installed on the printed circuit board, so that the printed circuit board can be saved. board cost;

4、所述磁性元件作为照明电器的核心元件,嵌入式的所述磁性元件的设计使得照明电器轻薄化容易实现,从而加快轻薄化照明电器进入市场,加快新型节能照明电器特别是LED照明进入千家万户,推动新型节能照相关产业链加速发展,为节能环保做出贡献。 4. The magnetic element is the core element of the lighting appliance. The design of the embedded magnetic element makes it easy to achieve light and thin lighting appliances, thereby accelerating the entry of light and thin lighting appliances into the market, and accelerating the entry of new energy-saving lighting appliances, especially LED lighting, into thousands of households. 10,000 households, promote the accelerated development of new energy-saving lighting-related industrial chains, and contribute to energy conservation and environmental protection.

附图说明 Description of drawings

图1是本实用新型实施例一的分解结构示意图; Fig. 1 is a schematic diagram of an exploded structure of Embodiment 1 of the utility model;

图2是本实用新型实施例一的整体结构示意图; Fig. 2 is a schematic diagram of the overall structure of Embodiment 1 of the utility model;

图3是本实用新型实施例二的分解结构示意图; Fig. 3 is a schematic diagram of an exploded structure of Embodiment 2 of the utility model;

图4是本实用新型实施例二的整体结构示意图。 Fig. 4 is a schematic diagram of the overall structure of the second embodiment of the utility model.

具体实施方式 Detailed ways

实施例一:Embodiment one:

如图1和图2所示,在本实施例中,本实用新型包括磁性元件1,所述磁性元件1包括磁芯、骨架、缠绕在所述骨架上的线圈及设置在所述骨架上且与所述线圈电连接的若干个引脚2,所述磁性元件1的下部3向下凸出,安装时,先在厚度为1.6毫米的安装板4上设与所述下部3相适配的安装孔5,然后所述下部3嵌入所述安装孔5内,所述下部3伸出印制电路板2.5毫米。在本实施例中,所述安装板4为印制电路板。 As shown in Figure 1 and Figure 2, in this embodiment, the utility model includes a magnetic element 1, the magnetic element 1 includes a magnetic core, a skeleton, a coil wound on the skeleton and arranged on the skeleton and A plurality of pins 2 electrically connected to the coil, the lower part 3 of the magnetic element 1 protrudes downwards, and when installing, first set a mounting plate 4 with a thickness of 1.6 mm that is compatible with the lower part 3 Install the hole 5, and then insert the lower part 3 into the installation hole 5, and the lower part 3 protrudes from the printed circuit board by 2.5 mm. In this embodiment, the mounting board 4 is a printed circuit board.

在本实施例中,所述磁性元件1沿所述引脚2引出的方向剖开呈“凸”型。 In this embodiment, the magnetic element 1 is cut in a "convex" shape along the direction in which the pin 2 is led out.

在本实施例中,所述一种带有保护装置的嵌入式磁性元件还包括保护装置6,所述保护装置6的厚度为0.6毫米,所述保护装置6下端设置有与所述安装孔5相适配的凸起61,所述保护装置6上方设有与所述下部3相适配的凹槽62,所述保护装置6的外侧设置有防沉凸沿63。 In this embodiment, the embedded magnetic element with a protective device also includes a protective device 6, the thickness of the protective device 6 is 0.6 mm, and the lower end of the protective device 6 is provided with the installation hole 5 A matching protrusion 61 , a groove 62 matching with the lower part 3 is provided on the upper side of the protection device 6 , and an anti-sinking convex edge 63 is provided on the outside of the protection device 6 .

通过上面的设计,能使本实用新型露出印制电路板之上的高度比现用传统产品的高度减少了3.5毫米。 Through the above design, the height of the utility model exposed above the printed circuit board can be reduced by 3.5 millimeters compared with the height of the existing traditional products.

实施例二:Embodiment two:

如图3和图4所示,本实施例与实施例一的不同之处在于:所述引脚2的末端向外折弯,从而可以通过贴片式实现与印制电路板的连接,从而方便本实用新型安装在印制电路板上。使用的所述保护装置6具有耐热冲击的能力,能够保护实用新型元件免受高温伤害,从而使得本实用新型能够使用波峰焊或回流焊的方式与印制电路板连接。 As shown in Figure 3 and Figure 4, the difference between this embodiment and Embodiment 1 is that: the ends of the pins 2 are bent outwards, so that the connection with the printed circuit board can be realized through patching, so that It is convenient for the utility model to be installed on the printed circuit board. The protection device 6 used has the ability of heat shock resistance, and can protect the components of the utility model from high temperature damage, so that the utility model can be connected to the printed circuit board by means of wave soldering or reflow soldering.

本实用新型应用于嵌入式磁性元件的技术领域。 The utility model is applied to the technical field of embedded magnetic elements.

虽然本实用新型的实施例是以实际方案来描述的,但是并不构成对本实用新型含义的限制,对于本领域的技术人员,根据本说明书对其实施方案的修改及与其他方案的组合都是显而易见的。 Although the embodiment of the utility model is described with the actual scheme, it does not constitute a limitation to the meaning of the utility model. For those skilled in the art, the modification of its implementation according to this description and the combination with other schemes are all Obvious.

Claims (4)

1.一种带有保护装置的嵌入式磁性元件,包括磁性元件(1),所述磁性元件(1)包括磁芯、骨架、缠绕在所述骨架上的线圈及设置在所述骨架上且与所述线圈电连接的若干个引脚(2),其特征在于:所述磁性元件(1)的下部(3)向下凸出,安装时,先在安装板(4)上设与所述下部(3)相适配的安装孔(5),然后所述下部(3)嵌入所述安装孔(5)内。 1. An embedded magnetic element with a protective device, comprising a magnetic element (1), the magnetic element (1) comprising a magnetic core, a skeleton, a coil wound on the skeleton and arranged on the skeleton and Several pins (2) electrically connected to the coil are characterized in that: the lower part (3) of the magnetic element (1) protrudes downwards, and when installing, first set it on the mounting plate (4) The lower part (3) is matched with the mounting hole (5), and then the lower part (3) is inserted into the mounting hole (5). 2.根据权利要求1所述的一种带有保护装置的嵌入式磁性元件,其特征在于:所述磁性元件(1)沿所述引脚(2)引出的方向剖开呈“凸”型。 2. An embedded magnetic element with a protection device according to claim 1, characterized in that: the magnetic element (1) is cut in a "convex" shape along the direction in which the pin (2) is led out . 3.根据权利要求1所述的一种带有保护装置的嵌入式磁性元件,其特征在于:所述一种带有保护装置的嵌入式磁性元件还包括保护装置(6),所述保护装置(6)下端设置有与所述安装孔(5)相适配的凸起(61),所述保护装置(6)上方设有与所述下部(3)相适配的凹槽(62),所述保护装置(6)的外侧设置有防沉凸沿(63)。 3. An embedded magnetic element with a protective device according to claim 1, characterized in that: said embedded magnetic element with a protective device also includes a protective device (6), said protective device (6) A protrusion (61) matching the mounting hole (5) is provided at the lower end, and a groove (62) matching the lower part (3) is provided above the protection device (6) , the outer side of the protection device (6) is provided with an anti-sinking convex edge (63). 4.根据权利要求1至3任一项所述的一种带有保护装置的嵌入式磁性元件,其特征在于:所述引脚(2)的末端向外折弯。 4. The embedded magnetic component with protection device according to any one of claims 1 to 3, characterized in that: the ends of the pins (2) are bent outwards.
CN201420840113.8U 2014-12-26 2014-12-26 An embedded magnetic element with a protective device Expired - Lifetime CN204332605U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108811418A (en) * 2018-06-28 2018-11-13 佛山市川东磁电股份有限公司 A kind of inserted magnetic element with protective device
CN109215953A (en) * 2018-10-16 2019-01-15 珠海科德电子有限公司 Embedded-type electric magnetic cell

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108811418A (en) * 2018-06-28 2018-11-13 佛山市川东磁电股份有限公司 A kind of inserted magnetic element with protective device
CN109215953A (en) * 2018-10-16 2019-01-15 珠海科德电子有限公司 Embedded-type electric magnetic cell

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Granted publication date: 20150513