CN204324748U - A kind of large-scale gas storage holder Steel Structure Installation hoisting device - Google Patents
A kind of large-scale gas storage holder Steel Structure Installation hoisting device Download PDFInfo
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- CN204324748U CN204324748U CN201420764951.1U CN201420764951U CN204324748U CN 204324748 U CN204324748 U CN 204324748U CN 201420764951 U CN201420764951 U CN 201420764951U CN 204324748 U CN204324748 U CN 204324748U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 23
- 239000010959 steel Substances 0.000 title claims abstract description 23
- 238000009434 installation Methods 0.000 title abstract description 25
- 239000000725 suspension Substances 0.000 description 6
- 238000009423 ventilation Methods 0.000 description 4
- 238000004873 anchoring Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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Abstract
一种大型储气柜钢结构安装起重装置,包括2组柜顶吊车系统、环形轨道系统、锚固系统,所述柜顶吊车系统包括吊杆、吊钩、钢丝绳、三脚架、电动卷扬机、走行架、副钩,三脚架、电动卷扬机分别固定在走行架上,吊杆的一端铰接在走行架上,另一端通过钢丝绳与电动卷扬机连接,连接吊钩的钢丝绳依次经过吊杆顶端的滑轮、三脚架顶端的滑轮,最后与电动卷扬机连接,连接副钩的钢丝绳依次经过吊杆中部的滑轮,三脚架顶端的滑轮,最后与电动卷扬机连接。本实用新型一种大型储气柜钢结构安装起重装置,增加了吊杆的整体刚度,减少了吊杆在吊运构件时的颤动。在吊装侧壁板安装水平就位时,可以使用吊杆中部的副钩,利用机械动能代替人力。
A large-scale gas storage cabinet steel structure installation lifting device, including 2 sets of cabinet top crane system, ring track system, anchor system, the cabinet top crane system includes boom, hook, wire rope, tripod, electric winch, walking frame , auxiliary hook, tripod, and electric hoist are respectively fixed on the walking frame, one end of the boom is hinged on the walking frame, the other end is connected to the electric hoist through a wire rope, and the wire rope connected to the hook passes through the pulley at the top of the boom and the top of the tripod in turn. The pulley is finally connected with the electric hoist, and the wire rope connected to the auxiliary hook passes through the pulley in the middle of the boom, the pulley at the top of the tripod, and finally connects with the electric hoist. The utility model is a hoisting device installed on a steel structure of a large-scale gas storage tank, which increases the overall rigidity of a suspender and reduces the vibration of the suspender when hoisting and transporting components. When the hoisting side wall is installed horizontally, the auxiliary hook in the middle of the boom can be used to replace manpower with mechanical kinetic energy.
Description
技术领域technical field
本实用新型涉及一种大型储气柜钢结构安装起重装置,特别是涉及一种大型储气柜钢结构安装起重装置。The utility model relates to a lifting device for installing a steel structure of a large gas storage cabinet, in particular to a lifting device for installing a steel structure of a large gas storage cabinet.
背景技术Background technique
稀油密封型储气柜主要由柜顶系统、活塞系统、柜底系统、立柱及侧壁板系统组成。柜顶系统一般采用倒装法安装。即先安装活塞、柜顶系统,再用浮升法安装立柱及侧壁板系统。由于这种柜型体积庞大,总高度较高,如选用起重设备安装,设备选型会较大,并且设备的运输、安装、拆卸费用较高。起重设备在吊装作业过程中会占用较大的作业空间,作业时间会较长。同时又因立柱及侧壁板的构件重量较小而数量却较多,大大降低了起重设备的作业效率。Thin oil sealed gas storage cabinet is mainly composed of cabinet top system, piston system, cabinet bottom system, column and side wall system. The cabinet top system is generally installed by flip-chip method. That is to install the piston and cabinet top system first, and then use the buoyancy method to install the column and side wall system. Due to the large volume and high overall height of this type of cabinet, if the lifting equipment is used for installation, the equipment selection will be larger, and the transportation, installation and disassembly of the equipment will cost more. The hoisting equipment will occupy a large working space during the hoisting operation, and the working time will be longer. Simultaneously again because the member weight of column and side wall plate is less but quantity but more, has reduced the working efficiency of hoisting equipment greatly.
现有技术中也有一些安装于柜顶的用于立柱及侧壁板的吊装装置,然而在实际安装施工中,吊装侧壁板安装水平就位时,气柜檐口要探出立柱及侧壁板竖直面,现有技术中的吊钩无法实现侧壁板安装水平就位的吊装,对水平就位通常是借助手动工具,利用人体来进行侧壁板水平就位的移动。另外,现有技术中的吊杆都是一个桅杆,其结构单一不够稳定,在吊运构件时会产生颤动,不利于安装。In the prior art, there are also some hoisting devices installed on the top of the cabinet for the columns and side wall panels. However, in actual installation and construction, when the side wall panels are hoisted and installed horizontally, the cornice of the gas cabinet should protrude from the column and side wall panels. On the vertical side, the hooks in the prior art cannot realize the hoisting of the horizontal installation of the side wall panels, and the horizontal installation is usually carried out by hand tools and the human body to move the side wall panels horizontally in place. In addition, the suspenders in the prior art are all a mast, which has a single structure and is not stable enough, and will vibrate when lifting components, which is not conducive to installation.
发明内容Contents of the invention
本实用新型的目的是提供一种大型储气柜钢结构安装起重装置,克服了大型起重设备安装立柱及侧壁板的不足,结构设计合理,成本低,操作灵活,使用方便,安装拆除简单,可一次制作,多次使用,维护成本低。另外增加了吊杆的整体刚度,减少了吊杆在吊运构件时的颤动。在吊装侧壁板安装水平就位时,利用机械动能代替了人力。The purpose of this utility model is to provide a large-scale gas storage cabinet steel structure installation lifting device, which overcomes the shortcomings of large-scale lifting equipment installation columns and side wall panels, and has reasonable structural design, low cost, flexible operation, convenient use, and easy installation and removal. Simple, can be made once, used many times, low maintenance cost. In addition, the overall rigidity of the boom is increased, and the vibration of the boom is reduced when lifting components. When the hoisting side wall panels are installed horizontally in place, mechanical kinetic energy is used instead of manpower.
为实现上述目的,本实用新型采用以下技术方案实现:In order to achieve the above object, the utility model adopts the following technical solutions:
一种大型储气柜钢结构安装起重装置,包括2组柜顶吊车系统、环形轨道系统、锚固系统,所述环形轨道系统安装在气柜柜顶一周,柜顶吊车系统通过钢轮咬合在轨道上,锚固系统安装在气柜柜顶的气柜通风帽顶端,柜顶吊车系统通过钢丝绳与锚固支架连接,2组柜顶吊车系统对称安装在环形轨道系统的两端,所述柜顶吊车系统包括吊杆、吊钩、钢丝绳、三脚架、电动卷扬机、走行架、副钩,所述三脚架、电动卷扬机分别固定在走行架上,所述吊杆的一端铰接在走行架上,另一端通过钢丝绳与电动卷扬机连接,连接吊钩的钢丝绳依次经过吊杆顶端的滑轮、三脚架顶端的滑轮,最后与电动卷扬机连接,连接副钩的钢丝绳依次经过吊杆中部的滑轮、三脚架顶端的滑轮,最后与电动卷扬机连接。A large-scale gas storage tank steel structure installation lifting device, including 2 sets of cabinet top crane systems, ring track systems, and anchor systems. On the track, the anchor system is installed on the top of the gas cabinet ventilation cap on the top of the gas cabinet. The cabinet top crane system is connected to the anchor bracket through a steel wire rope. Two sets of cabinet top crane systems are symmetrically installed at both ends of the ring track system. The cabinet top crane system The system includes a boom, a hook, a wire rope, a tripod, an electric winch, a traveling frame, and an auxiliary hook. The tripod and the electric hoist are respectively fixed on the traveling frame. It is connected with the electric hoist, the wire rope connected to the hook passes through the pulley at the top of the boom, the pulley at the top of the tripod, and finally connects with the electric hoist, and the wire rope connected with the auxiliary hook passes through the pulley at the middle of the boom, the pulley at the top of the tripod, and finally connects with the electric hoist. Windlass connection.
所述吊杆包括主体构架、滑轮,主体构架为格构式结构,三角形截面,在主体构架的顶端安装有滑轮,在主体构架的中间部位安装有滑轮。The boom includes a main frame and a pulley. The main frame is a lattice structure with a triangular cross-section. A pulley is installed on the top of the main frame and a pulley is installed in the middle of the main frame.
与现有的技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
一种大型储气柜钢结构安装起重装置,克服了大型起重设备安装立柱及侧壁板的不足,结构设计合理,成本低,操作灵活,使用方便,安装拆除简单,可一次制作,多次使用,维护成本低。另外增加了吊杆的整体刚度,减少了吊杆在吊运构件时的颤动。在吊装侧壁板安装水平就位时,可以使用吊杆中部的副钩,利用机械动能代替了人力。A large-scale gas storage tank steel structure installation lifting device overcomes the shortcomings of large-scale lifting equipment installation columns and side wall panels, reasonable structure design, low cost, flexible operation, convenient use, simple installation and removal, can be made at one time Single use, low maintenance cost. In addition, the overall rigidity of the boom is increased, and the vibration of the boom is reduced when lifting components. When the hoisting side wall is installed horizontally, the auxiliary hook in the middle of the boom can be used to replace manpower with mechanical kinetic energy.
附图说明Description of drawings
图1是本实用新型一种大型储气柜钢结构安装起重装置的立面结构示意图;Fig. 1 is a schematic diagram of the facade structure of a large-scale gas storage tank steel structure installation lifting device of the present invention;
图2是本实用新型一种大型储气柜钢结构安装起重装置的平面结构示意图;Fig. 2 is a schematic diagram of the plane structure of a large-scale gas storage tank steel structure installation lifting device of the utility model;
图3是吊杆的三角形截面示意图;Fig. 3 is a schematic diagram of a triangular section of the boom;
图中:1-吊杆主体构架 1-1竖梁 1-2横梁 1-3斜梁 2-吊钩 3-走行架 4-电动卷扬机 5-三脚架 6-后环形轨道 7-前环形轨道 8前轨道梁 9-气柜柜顶 10、气柜通风帽 11-锚固支架 12-走行电机 13-钢丝绳 14-副钩 15-滑轮 16-钢轮 17-气柜 18-柜顶吊车系统 19-环形轨道系统 20-锚固系统In the picture: 1-main frame of the boom 1-1 vertical beam 1-2 beam 1-3 inclined beam 2-hook 3-walking frame 4-electric hoist 5-tripod 6-rear circular track 7-front circular track 8 front Track beam 9-gas cabinet top 10, gas cabinet ventilation cap 11-anchor bracket 12-travel motor 13-wire rope 14-secondary hook 15-pulley 16-steel wheel 17-gas cabinet 18-cabinet top crane system 19-circular track System 20 - Anchor System
具体实施方式Detailed ways
下面结合说明书附图对本实用新型进行详细地描述,但是应该指出本实用新型的实施不限于以下的实施方式。The utility model is described in detail below in conjunction with the accompanying drawings, but it should be pointed out that the implementation of the utility model is not limited to the following embodiments.
如图1-3所示,一种大型储气柜钢结构安装起重装置,包括2组柜顶吊车系统18、环形轨道系统19、锚固系统20,环形轨道系统19安装在气柜柜顶9一周,柜顶吊车系统18通过钢轮16咬合在轨道上,锚固系统20安装在气柜柜顶9的气柜通风帽10顶端,柜顶吊车系统18通过钢丝绳13与锚固支架11连接,2组柜顶吊车系统18对称安装在环形轨道系统19的两端,柜顶吊车系统18包括吊杆、吊钩2、钢丝绳13、三脚架5、电动卷扬机4、走行架3、副钩14,所述三脚架5、电动卷扬机4分别固定在走行架3上,吊杆的一端铰接在走行架3上,另一端通过钢丝绳13与电动卷扬机4连接,连接吊钩2的钢丝绳13依次经过吊杆顶端的滑轮15、三脚架5顶端的滑轮15,最后与电动卷扬机4连接,连接副钩14的钢丝绳13依次经过吊杆中部的滑轮15,三脚架5顶端的滑轮15,最后与电动卷扬机4连接。As shown in Figure 1-3, a large-scale gas storage tank steel structure installation lifting device, including two sets of cabinet top crane system 18, circular track system 19, anchor system 20, the circular track system 19 is installed on the top of the gas tank 9 One week, the cabinet top crane system 18 is engaged on the track through the steel wheel 16, the anchor system 20 is installed on the top of the gas cabinet ventilation cap 10 on the top 9 of the gas cabinet, the cabinet top crane system 18 is connected to the anchor bracket 11 through the steel wire rope 13, 2 groups The cabinet top crane system 18 is symmetrically installed at both ends of the ring track system 19. The cabinet top crane system 18 includes a suspension rod, a suspension hook 2, a steel wire rope 13, a tripod 5, an electric winch 4, a walking frame 3, and an auxiliary hook 14. The tripod 5. The electric hoist 4 is respectively fixed on the traveling frame 3, one end of the boom is hinged on the traveling frame 3, the other end is connected to the electric hoist 4 through a wire rope 13, and the wire rope 13 connected to the hook 2 passes through the pulley 15 at the top of the boom in turn , the pulley 15 at the top of the tripod 5 is finally connected with the electric hoist 4, and the wire rope 13 connecting the auxiliary hook 14 passes through the pulley 15 at the middle part of the boom successively, and the pulley 15 at the top of the tripod 5 is finally connected with the electric hoist 4.
吊杆包括主体构架1、滑轮15,见图1、图3,主体构架1由竖梁1-1、横梁1-2、斜梁1-3构成格构式结构,主体构架为三角形截面,在主体构架1的顶端安装有滑轮15,在主体构架1的中间部位安装有滑轮15。吊杆的主体构架1的三角形格构式框架结构,可以增加吊杆的整体刚度,减少吊运构件时的颤动。The boom includes a main frame 1 and a pulley 15, as shown in Fig. 1 and Fig. 3, the main frame 1 is composed of vertical beams 1-1, cross beams 1-2, and oblique beams 1-3 to form a lattice structure, and the main frame is a triangular cross-section. A pulley 15 is installed on the top of the main frame 1, and a pulley 15 is installed in the middle of the main frame 1. The triangular lattice frame structure of the main frame 1 of the suspender can increase the overall rigidity of the suspender and reduce vibration when lifting components.
吊钩2在电动卷扬机4的控制下可进行升降,能满足不同高度的结构件的安装。副钩14可满足侧壁板安装水平就位的需要,气柜檐口要探出立柱及侧壁板竖直面,传统吊装水平就位需借助手动工具,利用人力进行侧壁板水平就位时的移动,本实用新型中的副钩14可以代替手动工具,通过电动卷扬机4提供动力,来实现对侧壁板的水平安装就位。The hook 2 can be lifted and lowered under the control of the electric hoist 4, which can satisfy the installation of structural parts of different heights. Auxiliary hook 14 can meet the needs of horizontal installation of side wall panels. The eaves of the gas cabinet should protrude from the column and the vertical surface of side wall panels. Traditional hoisting requires manual tools for horizontal installation of side wall panels. The movement of the auxiliary hook 14 in the utility model can replace the manual tool, and the power is provided by the electric hoist 4 to realize the horizontal installation of the side wall plate.
三脚架5为一个三棱椎形的稳定框架结构,三棱椎的底面固定在走行架3上,三棱椎的顶端安装有3个滑轮15。一个滑轮15架接来自于吊钩2的钢丝绳13,一个滑轮15架接来自于副钩14的钢丝绳13,一个滑轮15架接来自于吊杆顶端的钢丝绳13。The tripod 5 is a stable frame structure of a triangular pyramid shape, the bottom surface of the triangular pyramid is fixed on the running frame 3, and 3 pulleys 15 are installed on the top of the triangular pyramid. A pulley 15 connects the wire rope 13 from suspension hook 2, a pulley 15 connects the wire rope 13 from auxiliary hook 14, and a pulley 15 connects the wire rope 13 from the suspension rod top.
在走形架3上安装有3个电动卷扬机4,分别连接控制来自于吊钩2、副钩14、吊杆顶端的钢丝绳13。3 electric winches 4 are installed on the frame 3, respectively connected and controlled from the wire rope 13 at the top of the suspension hook 2, the auxiliary hook 14, and the suspension rod.
锚固系统20包括锚固支架11,钢丝绳13,钢丝绳13一端固定在三脚架5的顶端,另一端与锚固支架11连接。锚固支架11安装在气柜柜顶9的气柜通风帽10顶端,锚固支架11可以360°旋转。锚固系统20可以起到吊装配重的作用。The anchoring system 20 includes an anchoring bracket 11 and a wire rope 13 , one end of the wire rope 13 is fixed on the top of the tripod 5 , and the other end is connected to the anchoring bracket 11 . The anchor bracket 11 is installed on the top of the gas cabinet ventilation cap 10 on the top 9 of the gas cabinet, and the anchor bracket 11 can rotate 360°. The anchor system 20 can function as a hoisting counterweight.
环形轨道系统19包括后环形轨道6、前环形轨道7、前轨道梁8,前轨道梁8安装在气柜柜顶外沿一周,前环形轨道7固定在前轨道梁8的中心位置。后环形轨道6安装在前轨道梁8内一周,后环形轨道6与前环形轨道7的距离与走行架3底部的前后两幅钢轮16距离相同。因为整个气柜柜顶9为球面,因此通过前轨道梁8可以将前环形轨道7抬高,使前环形轨道7与后环形轨道6处于同一水平面上。吊杆与走行架3的铰接点要处于前环形轨道7上方,因此前轨道梁8的安装位置应与吊车吊杆最佳安装位置相匹配,同时前轨道梁8的截面为长方形框架结构,可以起到增加柜顶受力面积的作用。Ring track system 19 comprises rear ring track 6, front ring track 7, front track beam 8, and front track beam 8 is installed on the outer edge of the top of the gas tank, and front ring track 7 is fixed on the center position of front track beam 8. Rear circular track 6 is installed in the front track beam 8 for a week, and the distance between rear circular track 6 and front circular track 7 is identical with the front and rear two steel wheels 16 distances at the bottom of running frame 3 . Because the whole gas tank cabinet top 9 is a spherical surface, the front ring track 7 can be raised by the front track beam 8, so that the front ring track 7 and the rear ring track 6 are on the same level. The hinge point of the boom and the running frame 3 should be above the front circular track 7, so the installation position of the front track beam 8 should match the best installation position of the crane boom, and the section of the front track beam 8 is a rectangular frame structure, which can It plays the role of increasing the stress-bearing area of the cabinet top.
走行架3底部安装有两副钢轮16,分别与后环形轨道6、前环形轨道7咬合。钢轮16在安装在走行架3底部的走行电机12的驱动下,可以沿着环形轨道系统环形行驶,空车负重均可,能满足沿柜体360°范围内的结构件的安装。Two pairs of steel wheels 16 are installed at the bottom of the running frame 3, which are engaged with the rear circular track 6 and the front circular track 7 respectively. The steel wheel 16 can be driven by the running motor 12 installed on the bottom of the running frame 3, and can travel along the ring track system in a circular manner, and the empty vehicle can carry all loads, which can meet the installation of structural parts along the 360 ° range of the cabinet.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111039193A (en) * | 2019-12-30 | 2020-04-21 | 中外运沙伦氏物流有限公司 | Hoisting device with ring rail moving and steering function |
CN111706778A (en) * | 2020-06-13 | 2020-09-25 | 中国化学工程第十一建设有限公司 | Construction method of dry type gas holder |
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2014
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111039193A (en) * | 2019-12-30 | 2020-04-21 | 中外运沙伦氏物流有限公司 | Hoisting device with ring rail moving and steering function |
CN111706778A (en) * | 2020-06-13 | 2020-09-25 | 中国化学工程第十一建设有限公司 | Construction method of dry type gas holder |
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