CN204321706U - Automatic tool change system and its power transmission device and reducer - Google Patents
Automatic tool change system and its power transmission device and reducer Download PDFInfo
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- CN204321706U CN204321706U CN201420766140.5U CN201420766140U CN204321706U CN 204321706 U CN204321706 U CN 204321706U CN 201420766140 U CN201420766140 U CN 201420766140U CN 204321706 U CN204321706 U CN 204321706U
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Abstract
Description
技术领域technical field
本实用新型与加工机的自动换刀结构有关;特别是指一种自动换刀系统及其动力传动装置与减速机。The utility model relates to an automatic tool changing structure of a processing machine; in particular, it refers to an automatic tool changing system, a power transmission device and a reducer.
背景技术Background technique
图1所示为已知加工机的自动换刀系统,包括有一伺服马达1、一减速机2与一换刀机构3。该伺服马达1具有转速控制精确、迅速,以及输出功率大的优点,因此常被选择应用于自动换刀系统中;该减速机2的设置目的即在于降低该伺服马达1的输出转速,以便精准且稳定地控制该换刀机构3的换刀臂3a进行换刀切换动作,FIG. 1 shows an automatic tool change system of a known processing machine, which includes a servo motor 1 , a reducer 2 and a tool change mechanism 3 . The servo motor 1 has the advantages of precise and rapid speed control and high output power, so it is often selected for use in automatic tool change systems; the purpose of setting the reducer 2 is to reduce the output speed of the servo motor 1 for precise And stably control the tool changing arm 3a of the tool changing mechanism 3 to perform the tool changing switching action,
请再参图2所示,该已知减速机2包括一机壳2a,及位于该机壳2a中的一螺旋齿轮2b与一动力输出轴2c。其中该螺旋齿轮2b的一部分与该伺服马达1的一心轴1a啮合,另一部分与该动力输出轴2c上的一齿轮2d啮合,由此以使该动力输出轴2c能传动该换刀机构3的内部机件,以达到换刀开关的目的。然而,在换刀过程中,若该换刀臂3a因故发生碰撞而需故障排除时,则必须将该伺服马达1拆下并拆开该减速机2,如此方能使用工具以驱转该机壳2a中的动力输出轴2c,而达到故障排除或校正的目的。但如此一来徒增作业不便,且于故障排除或校正完成而再装回之后,易使得设置在该伺服马达1上方的编码器4的感应相对位置产生偏差。是以,既有自动换刀系统仍有未臻完善之处。Referring to FIG. 2 again, the known reducer 2 includes a casing 2a, a helical gear 2b and a power output shaft 2c located in the casing 2a. Wherein a part of the helical gear 2b meshes with a spindle 1a of the servo motor 1, and another part meshes with a gear 2d on the power output shaft 2c, so that the power output shaft 2c can drive the tool change mechanism 3 Internal parts to achieve the purpose of the tool change switch. However, during the tool change process, if the tool change arm 3a collides for some reason and needs troubleshooting, the servo motor 1 must be removed and the reducer 2 must be disassembled, so that the tool can be used to drive the The power take-off shaft 2c in the casing 2a is used to achieve the purpose of troubleshooting or correction. But this will only increase the inconvenience of the operation, and after troubleshooting or calibration is completed and then reinstalled, it is easy to cause deviations in the sensing relative position of the encoder 4 arranged above the servo motor 1 . Therefore, the existing automatic tool change system still has some imperfections.
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于提供一种自动换刀系统及其动力传动装置与减速机,其结构可由外部手动进行故障排除或校正。In view of this, the purpose of this utility model is to provide an automatic tool changing system and its power transmission device and reducer, the structure of which can be manually eliminated or corrected externally.
缘以达成上述目的,本实用新型提供一种减速机,其包括有一机壳、一动力输出轴与一调整轴。该动力输出轴可转动地设置于该机壳中,且其身部具有一第一齿部;该调整轴可转动地设置于该机壳中,且其身部具有一第二齿部与该第一齿部啮合,又该调整轴具有位于该机壳外的一驱动端。In order to achieve the above purpose, the utility model provides a speed reducer, which includes a casing, a power output shaft and an adjustment shaft. The power output shaft is rotatably arranged in the casing, and its body has a first tooth portion; the adjustment shaft is rotatably arranged in the casing, and its body has a second tooth portion and the The first tooth portion is engaged, and the adjustment shaft has a driving end located outside the casing.
其中该机壳具有一顶板与一底板;该动力输出轴与该调整轴平行设置,该动力输出轴具有位于该机壳的该底板外侧的一出力端,该调整轴的该驱动端位于该机壳的该顶板外侧。Wherein the casing has a top plate and a bottom plate; the power output shaft is arranged parallel to the adjustment shaft, the power output shaft has an output end located outside the bottom plate of the casing, and the driving end of the adjustment shaft is located on the machine the outer side of the top plate of the shell.
本实用新型另提供一种自动换刀系统的动力传动装置,包含具有可转动心轴的一马达,及一与该马达连结的减速机,该减速机包括有一机壳,以及设置于该机壳中的一动力输出轴与一调整轴,其中该动力输出轴为该马达的该心轴驱转,该调整轴与该动力输出轴以啮合方式相互传动,且该调整轴具有位于该机壳外的一驱动端。The utility model also provides a power transmission device of an automatic tool change system, which includes a motor with a rotatable spindle, and a reducer connected with the motor, the reducer includes a casing, and is arranged on the casing A power output shaft and an adjustment shaft, wherein the power output shaft is driven by the spindle of the motor, the adjustment shaft and the power output shaft are mutually driven in a meshing manner, and the adjustment shaft has a a drive end.
其中该马达为伺服马达。Wherein the motor is a servo motor.
其中该动力输出轴与该调整轴平行设置,且该动力输出轴的身部具有一第一齿部,该调整轴的身部具有一第二齿部与该第一齿部啮合。Wherein the power output shaft is arranged parallel to the adjustment shaft, and the body of the power output shaft has a first tooth portion, and the body portion of the adjustment shaft has a second tooth portion meshed with the first tooth portion.
其中该机壳具有一顶板与一底板;该动力输出轴具有位于该机壳的该底板外侧的一出力端,该调整轴的该驱动端位于该机壳的该顶板外侧。Wherein the casing has a top plate and a bottom plate; the power output shaft has an output end located outside the bottom plate of the casing, and the driving end of the adjustment shaft is located outside the top plate of the casing.
本实用新型再提供一种自动换刀系统,包括一机体、一换刀机构与一动力传动装置。其中该换刀机构包括有设置于该机体内的一凸轮与一主轴,该凸轮转动带动该主轴沿着一直线往复移动,该主轴一端位于该机体外,并连结一换刀臂;该动力传动装置设置于该机体上方,且包括有一马达与一减速机,该马达具有一心轴用于传动该减速机的一动力输出轴转动,该减速机另包括有一调整轴与该动力输出轴以啮合方式相互传动,且该调整轴具有一驱动端外露于该减速机外。The utility model further provides an automatic tool changing system, which includes a machine body, a tool changing mechanism and a power transmission device. Wherein the tool changing mechanism includes a cam and a main shaft arranged in the body, the rotation of the cam drives the main shaft to reciprocate along a straight line, one end of the main shaft is located outside the body, and is connected with a tool changing arm; the power transmission The device is arranged above the machine body and includes a motor and a reducer. The motor has a spindle for driving the rotation of a power output shaft of the reducer. The reducer also includes an adjustment shaft and the power output shaft in a meshing manner. mutual transmission, and the adjustment shaft has a driving end exposed outside the reducer.
其中该动力传动装置的马达为伺服马达。Wherein the motor of the power transmission device is a servo motor.
其中该动力传动装置的减速机包括有一机壳,该机壳具有一顶板与一底板;该动力输出轴与该调整轴平行设置,该动力输出轴的身部具有一第一齿部,该调整轴的身部具有一第二齿部与该第一齿部啮合,该动力输出轴具有位于该机壳的该底板外侧的一出力端,该调整轴的该驱动端则位于该机壳的该顶板外侧。Wherein the speed reducer of the power transmission device includes a casing, the casing has a top plate and a bottom plate; the power output shaft is arranged parallel to the adjustment shaft, and the body of the power output shaft has a first tooth portion, the adjustment The body of the shaft has a second tooth portion meshing with the first tooth portion, the power output shaft has an output end located outside the bottom plate of the casing, and the driving end of the adjustment shaft is located at the bottom plate of the casing. outside of the roof.
本实用新型的效果在于利用该调整轴具有外露的驱动端以方便工具直接驱转并带动该动力输出轴转动,以达到快速故障排除或校正目的。The utility model has the effect of using the exposed driving end of the adjustment shaft to facilitate the direct driving of the tool and drive the power output shaft to rotate, so as to achieve the purpose of quick troubleshooting or correction.
附图说明Description of drawings
图1是已知自动换刀系统的示意图。Fig. 1 is a schematic diagram of a known automatic tool changing system.
图2是图1中自动换刀系统的伺服马达与减速机的放大图。Fig. 2 is an enlarged view of the servo motor and reducer of the automatic tool change system in Fig. 1 .
图3是本实用新型一较佳实施例的自动换刀系统的示意图。Fig. 3 is a schematic diagram of an automatic tool changing system in a preferred embodiment of the present invention.
图4是图3中自动换刀系统的伺服马达与减速机的放大图。Fig. 4 is an enlarged view of the servo motor and reducer of the automatic tool change system in Fig. 3 .
【符号说明】【Symbol Description】
100自动换刀系统100 automatic tool change system
10机体10 body
20换刀机构20 tool change mechanism
22凸轮 24主轴 26换刀臂22 Cam 24 Spindle 26 Tool changing arm
30动力传动装置30 power transmission
32减速机 321机壳 321a顶板32 Reducer 321 Chassis 321a Top Plate
321b底板 322动力输出轴 322a出力端321b bottom plate 322 power output shaft 322a output end
322b第一齿部 323调整轴 323a驱动端322b first gear 323 adjustment shaft 323a driving end
323b第二齿部 33齿件 34马达323b second gear 33 teeth 34 motor
34a心轴 36法兰 38螺旋齿轮34a mandrel 36 flange 38 helical gear
39编码器39 encoders
具体实施方式Detailed ways
为能更清楚地说明本实用新型,兹举较佳实施例并配合图式详细说明如后,请参图3所示,为本实用新型一较佳实施例的自动换刀系统100,其包括有一机体10、一换刀机构20与一动力传动装置30。其中该动力传动装置30还包括有一减速机32与一马达34。In order to illustrate the utility model more clearly, a preferred embodiment is given hereafter and detailed description is given in conjunction with the drawings. Please refer to FIG. 3, which is an automatic tool changing system 100 of a preferred embodiment of the utility model, which includes There is a machine body 10 , a tool changing mechanism 20 and a power transmission device 30 . The power transmission device 30 further includes a speed reducer 32 and a motor 34 .
该换刀机构20包括有一凸轮22、一主轴24与一换刀臂26。其中该凸轮22与该主轴24设置于该机体10内,该凸轮22受驱使转动,进而带动该主轴24沿着垂直方向上、下往复移动;该主轴24另受控制而转动,其底端位于该机体10外,且固结该换刀臂26,该换刀臂26随着该主轴24的转动而作旋摆,以完成换刀切换动作。The tool changing mechanism 20 includes a cam 22 , a spindle 24 and a tool changing arm 26 . Wherein the cam 22 and the main shaft 24 are arranged in the body 10, the cam 22 is driven to rotate, and then drives the main shaft 24 to reciprocate up and down along the vertical direction; the main shaft 24 is also controlled to rotate, and its bottom is located Outside the machine body 10, the tool changing arm 26 is fixed, and the tool changing arm 26 swings along with the rotation of the main shaft 24 to complete the tool changing switching action.
请配合图4所示,该动力传动装置30的该减速机32包括有一机壳321、一动力输出轴322与一调整轴323。其中该机壳321通过一法兰36而固结于该机体10上方,该机壳321具有一顶板321a与一底板321b。该动力输出轴322与该调整轴323各别为轴承所支撑而可转动且平行地设置于该机壳321中,其中该动力输出轴322具有一出力端322a位于该机壳321的该底板321b外侧,该出力端322a透过一齿件33以传动该换刀机构20的该凸轮22;该调整轴323具有一驱动端323a位于该机壳321的该顶板321a外侧,该驱动端323a可供一工具(图未示)自该减速机32外部直接结合以驱转该调整轴323。另外,该减速机32的该动力输出轴322的身部具有一第一齿部322b,该调整轴323的身部具有一第二齿部323b与该第一齿部322b啮合,使得该动力输出轴322与该调整轴323可同步转动。Please refer to FIG. 4 , the speed reducer 32 of the power transmission device 30 includes a casing 321 , a power output shaft 322 and an adjustment shaft 323 . The casing 321 is fixed above the machine body 10 through a flange 36, and the casing 321 has a top plate 321a and a bottom plate 321b. The power output shaft 322 and the adjustment shaft 323 are respectively supported by bearings and are rotatably disposed in the casing 321 in parallel, wherein the power output shaft 322 has an output end 322a located on the bottom plate 321b of the casing 321 On the outside, the output end 322a passes through a gear 33 to drive the cam 22 of the tool changing mechanism 20; the adjustment shaft 323 has a drive end 323a located outside the top plate 321a of the casing 321, and the drive end 323a can be used for A tool (not shown) is directly connected to the outside of the speed reducer 32 to drive the adjusting shaft 323 . In addition, the body of the power output shaft 322 of the reducer 32 has a first tooth portion 322b, and the body of the adjustment shaft 323 has a second tooth portion 323b meshing with the first tooth portion 322b, so that the power output The shaft 322 and the adjustment shaft 323 can rotate synchronously.
该动力传动装置30的该马达34在本实施例中是选择广泛应用于位置和速度控制上的伺服马达,该马达34固结于该减速机32的该机壳321上,且具有一可转动的心轴34a,该心轴34a突伸至机壳321中,用于传动该动力输出轴322。在本实施例中,是利用一螺旋齿轮38的两端分别与该心轴34a前端的斜齿轮及该第一齿部322b啮合,以使该动力输出轴322能为该马达34的该心轴34a所驱转,进而传动该凸轮22以控制换刀臂26的升降。但须说明的是,该马达34的心轴34a用以传动该动力输出轴322的结构不以该螺旋齿轮38为限,例如亦可采用多个齿轮相啮合而作为居间传动。The motor 34 of the power transmission device 30 is a servo motor widely used in position and speed control in this embodiment. The motor 34 is fixed on the casing 321 of the reducer 32 and has a rotatable The spindle 34a protrudes into the casing 321 for driving the power output shaft 322 . In this embodiment, the two ends of a helical gear 38 are used to mesh with the helical gear at the front end of the spindle 34a and the first tooth portion 322b respectively, so that the power output shaft 322 can be the spindle of the motor 34 34a, and then drives the cam 22 to control the lifting of the tool changing arm 26. However, it should be noted that the structure of the spindle 34 a of the motor 34 for driving the power output shaft 322 is not limited to the helical gear 38 , for example, a plurality of gears may be meshed for intermediate transmission.
在上述实施例中,该减速机32的该调整轴323因可随着该动力输出轴322同步转动,故不会干涉该动力输出轴322的转动,进而可确保换刀动作的顺畅。而在该换刀臂26因故发生碰撞而需故障排除或校正时,操作员在停机的状态下,不需要大费周章地拆下马达34并拆开减速机32,即可径为利用一工具直接与该调整轴323的驱动端323a结合,并于施力驱转该调整轴323时即能带动该动力输出轴322转动,如此便能快速地完成故障排除或是校正动作。是以,本实用新型结构因可由外部手动进行故障排除或校正,以具有快速维修之效并能提高工作效能。另外,因马达34不需拆离,故而使得结合于该马达34上的一编码器39的感应相对位置不会产生偏差,可确保换刀位置的精准性。In the above embodiment, since the adjustment shaft 323 of the speed reducer 32 can rotate synchronously with the power output shaft 322 , it will not interfere with the rotation of the power output shaft 322 , thereby ensuring a smooth tool changing operation. When the tool changing arm 26 collides for some reason and needs troubleshooting or correction, the operator does not need to take down the motor 34 and disassemble the speed reducer 32 in the state of stopping, and can use a The tool is directly combined with the driving end 323a of the adjustment shaft 323, and when the adjustment shaft 323 is driven to rotate, it can drive the power output shaft 322 to rotate, so that troubleshooting or correction can be quickly completed. Therefore, the structure of the present utility model can be eliminated or corrected manually by the outside, so as to have the effect of quick maintenance and improve the working efficiency. In addition, since the motor 34 does not need to be disassembled, there will be no deviation in the sensing relative position of an encoder 39 coupled to the motor 34, which can ensure the accuracy of the tool changing position.
以上所述仅为本实用新型较佳可行实施例而已,举凡应用本实用新型说明书及权利要求范围所为之等效变化,理应包含在本实用新型的专利范围内。The above descriptions are only the preferred feasible embodiments of the utility model, and any equivalent changes made by applying the specification and claims of the utility model should be included in the patent scope of the utility model.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420766140.5U CN204321706U (en) | 2014-12-08 | 2014-12-08 | Automatic tool change system and its power transmission device and reducer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420766140.5U CN204321706U (en) | 2014-12-08 | 2014-12-08 | Automatic tool change system and its power transmission device and reducer |
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| CN204321706U true CN204321706U (en) | 2015-05-13 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105729201A (en) * | 2014-12-08 | 2016-07-06 | 圣杰国际股份有限公司 | Automatic tool changing system and power transmission device and speed reducer thereof |
| CN109746743A (en) * | 2017-11-01 | 2019-05-14 | 圣杰国际股份有限公司 | Automatic tool changing system for machine tools |
-
2014
- 2014-12-08 CN CN201420766140.5U patent/CN204321706U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105729201A (en) * | 2014-12-08 | 2016-07-06 | 圣杰国际股份有限公司 | Automatic tool changing system and power transmission device and speed reducer thereof |
| CN105729201B (en) * | 2014-12-08 | 2017-12-29 | 圣杰国际股份有限公司 | Automatic tool changing system and power transmission device and speed reducer thereof |
| CN109746743A (en) * | 2017-11-01 | 2019-05-14 | 圣杰国际股份有限公司 | Automatic tool changing system for machine tools |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20150513 Effective date of abandoning: 20171229 |