CN204321242U - A kind of inner walls of deep holes blind hole processing device - Google Patents

A kind of inner walls of deep holes blind hole processing device Download PDF

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Publication number
CN204321242U
CN204321242U CN201420777542.5U CN201420777542U CN204321242U CN 204321242 U CN204321242 U CN 204321242U CN 201420777542 U CN201420777542 U CN 201420777542U CN 204321242 U CN204321242 U CN 204321242U
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hole
gear
bevel gear
fixed
matrix
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刘战锋
王哲
张宇琨
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Xian Shiyou University
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Xian Shiyou University
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Abstract

一种深孔内壁盲孔加工装置,基体外壁上圆周均布有导向块,动力轴固定在基体轴向孔内,动力轴一端外壁有键槽通过键与皮带轮连接,动力轴另一端内壁有键槽与小锥齿轮、大锥齿轮啮合;大锥齿轮固定在套筒通孔间;大锥齿轮与外螺纹安装刀头相连,外螺纹安装刀头固定在刀具外壳内;刀具外壳与一圆盘连接,圆盘与基体径向通孔配合,齿条与放入壳体的齿轮啮合,齿轮安装在进给轴的一端上,进给轴旋转带动齿轮旋转,齿轮与齿条啮合,齿轮旋转引起齿条径向移动,齿条固定在半圆柱体上,使半圆柱体与刀具外壳,套筒,圆盘一齐进行径向运动,刀具外壳径向运动则使外螺纹安装刀头产生径向运动,同时使外螺纹安装刀头上安装的刀具产生径向运动。

A blind hole processing device on the inner wall of a deep hole. Guide blocks are evenly distributed on the outer wall of the base body. The small bevel gear and the large bevel gear mesh; the large bevel gear is fixed between the through holes of the sleeve; the large bevel gear is connected with the external thread installation cutter head, and the external thread installation cutter head is fixed in the tool shell; the tool shell is connected with a disc, The disc is matched with the radial through hole of the base body, the rack meshes with the gear put into the housing, the gear is installed on one end of the feed shaft, the rotation of the feed shaft drives the gear to rotate, the gear meshes with the rack, and the rotation of the gear causes the rack Radial movement, the rack is fixed on the half cylinder, so that the half cylinder, the tool shell, the sleeve, and the disc move radially together, and the radial movement of the tool shell makes the externally threaded cutter head move radially, and at the same time Radial movement of the tool mounted on the externally threaded mounting head.

Description

一种深孔内壁盲孔加工装置A deep hole inner wall blind hole processing device

技术领域technical field

本实用新型属于机械加工技术领域,特别涉及一种深孔内壁盲孔加工装置。The utility model belongs to the technical field of mechanical processing, in particular to a blind hole processing device on the inner wall of a deep hole.

技术背景technical background

目前国内外对盲孔的加工主要是采用电加工、机械加工和射孔枪加工的方法。电加工如超声波、紫外线波加工,电火花加工等存在一定的局限性,如加工孔径较小,加工时间长,成本大等缺点。石油管柱中常常采用射孔枪加工盲孔,这同样也存在一定的弊端,如无法精确控制盲孔的尺寸。机械加工盲孔比较能够适用于实际生产中,但是也有一定的不足之处,现有一些机械加工方法主要用于浅孔内壁盲孔的加工。其只能加工距离孔两端面位置较近处的盲孔,轴向长度尺寸盲孔位置可调性很小。深孔内壁加工盲孔目前尚处于探索阶段。At present, the processing of blind holes at home and abroad mainly adopts the methods of electric processing, mechanical processing and perforating gun processing. Electric processing such as ultrasonic wave processing, ultraviolet wave processing, and electric discharge processing have certain limitations, such as small processing aperture, long processing time, and high cost. Perforating guns are often used to process blind holes in oil pipe strings, which also has certain disadvantages, such as the inability to accurately control the size of blind holes. Machining blind holes is more suitable for actual production, but it also has certain shortcomings. Some existing mechanical processing methods are mainly used for the processing of blind holes on the inner wall of shallow holes. It can only process blind holes that are close to the two ends of the hole, and the position of the blind hole in the axial length dimension is very small. The processing of blind holes on the inner wall of deep holes is still in the exploratory stage.

发明内容Contents of the invention

为了克服上述已有盲孔加工方法的缺点,本实用新型的目的在于提供一种深孔内壁盲孔加工装置,替代原有盲孔加工方法;本实用新型克服了同种刀具加工尺寸单一的缺点,具有能够加工深孔的盲孔、加工振动小的特点。In order to overcome the above-mentioned shortcomings of the existing blind hole processing method, the purpose of this utility model is to provide a deep hole inner wall blind hole processing device to replace the original blind hole processing method; the utility model overcomes the disadvantage of single processing size of the same tool , It has the characteristics of being able to process deep holes and blind holes, and the processing vibration is small.

为了达到上述目的,本实用新型的技术方案是这样设计的:In order to achieve the above object, the technical solution of the utility model is designed in this way:

一种深孔内壁盲孔加工装置,包括基体1,基体1由底座7支撑,基体1外壁上圆周均布有3个导向块2,基体1有一径向通孔R和一轴向非通孔K,通孔上端有一盖板3,动力轴4通过轴承和端盖固定在基体1轴向孔内,动力轴4为空心,内有一进给轴6,动力轴4一端外壁有键槽通过键与皮带轮5连接,皮带轮5通过皮带与一电机相连;动力轴4另一端内壁有键槽,通过键与小锥齿轮8连接,小锥齿轮8与大锥齿轮9通过齿啮合;大锥齿轮9外圆与轴承配合固定在套筒1径向通孔间;大锥齿轮9内圆上有花键键槽A,与带有花键的外螺纹安装刀头10相连,外螺纹安装刀头10可通过外螺纹与刀具配合来更换不同尺寸的刀具,外螺纹安装刀头10通过端盖和轴承固定在刀具外壳11内;刀具外壳11上有一半圆柱型槽B,齿条12与一半圆柱体C通过槽连接,该半圆柱体C尺寸与刀具外壳11上半圆柱槽B尺寸相同,嵌有齿条12的半圆柱体C通过套筒13固定在刀具外壳11的半圆柱槽B内,刀具外壳11顶部通过螺纹与一圆盘14连接,圆盘14与基体1径向通孔配合,保证壳体在通孔内只进行径向运动;齿条12与放入壳体的齿轮15啮合,齿轮15安装在进给轴6的一端上,进给轴6的另一端则有一进给手柄16。A blind hole processing device on the inner wall of a deep hole, comprising a base body 1, the base body 1 is supported by a base 7, three guide blocks 2 are evenly distributed on the outer wall of the base body 1, and the base body 1 has a radial through hole R and an axial non-through hole K, there is a cover plate 3 at the upper end of the through hole, and the power shaft 4 is fixed in the axial hole of the base body 1 through a bearing and an end cover. The pulley 5 is connected, and the pulley 5 is connected with a motor through a belt; the other end of the power shaft 4 has a keyway on the inner wall, which is connected with the small bevel gear 8 through the key, and the small bevel gear 8 meshes with the large bevel gear 9 through teeth; the outer circle of the large bevel gear 9 Cooperate with the bearing and fix between the radial through holes of the sleeve 1; there is a spline keyway A on the inner circle of the large bevel gear 9, which is connected with the external thread installation cutter head 10 with splines, and the external thread installation cutter head 10 can pass through the outer Threads and cutters are used to replace cutters of different sizes. The external thread mounting cutter head 10 is fixed in the cutter housing 11 through the end cover and bearings; there is a half cylindrical groove B on the cutter housing 11, and the rack 12 and the half cylinder C pass through the groove connection, the size of the semi-cylindrical body C is the same as the size of the semi-cylindrical groove B on the tool housing 11, the semi-cylindrical body C embedded with the rack 12 is fixed in the semi-cylindrical groove B of the tool housing 11 through the sleeve 13, and the top of the tool housing 11 It is connected with a disc 14 through threads, and the disc 14 cooperates with the radial through hole of the base body 1 to ensure that the housing only moves radially in the through hole; the rack 12 meshes with the gear 15 put into the housing, and the gear 15 is installed On one end of the feed shaft 6, there is a feed handle 16 at the other end of the feed shaft 6.

使用本实用新型,在对深孔盲孔进行加工的过程中,由于套筒1上均布有3个导向块2,可消除刀具在加工过程中所产生的震动,降低加工过程中产生的加工误差。同时由于导向块,使本实用新型可以对深孔进行盲孔加工。又由于采用外螺纹安装刀头10,可以在一定范围内满足加工不同尺寸盲孔的需要。Using the utility model, in the process of processing deep and blind holes, since three guide blocks 2 are evenly distributed on the sleeve 1, the vibration generated by the tool during the processing can be eliminated, and the processing time generated during the processing can be reduced. error. Simultaneously, because of the guide block, the utility model can carry out blind hole processing to the deep hole. And because the external thread is used to install the cutter head 10, the needs of processing blind holes of different sizes can be met within a certain range.

本实用新型的盲孔加工刀具具有以下特点:1.刀具可以对深孔盲孔进行加工。2.刀头可以接不同刀具,在一定范围内可以满足加工不同尺寸盲孔的需要。3.消除切削中产生的震动,使刀具在加工过程中运行更稳定,减小加工误差。The tool for machining blind holes of the utility model has the following characteristics: 1. The tool can process blind holes in deep holes. 2. The cutter head can be connected with different cutters, and within a certain range, it can meet the needs of processing blind holes of different sizes. 3. Eliminate the vibration generated during cutting, make the tool run more stably during the processing, and reduce the processing error.

附图说明Description of drawings

图1是本实用新型的立体结构示意图。Fig. 1 is the three-dimensional structure schematic diagram of the present utility model.

图2是本实用新型的主视剖视图。Fig. 2 is a front sectional view of the utility model.

图3是本实用新型的左视剖视图。Fig. 3 is a left sectional view of the utility model.

具体实施方法Specific implementation method

下面结合附图对本实用新型做进一步详细叙述。Below in conjunction with accompanying drawing, the utility model is described in further detail.

参照附图1、附图2、附图3,一种深孔内壁盲孔加工装置,包括基体1,导向块2,盖板3,动力轴4,皮带轮5,进给轴6,底座7,小锥齿轮8,大锥齿轮9,外螺纹安装刀头10,刀具外壳11,齿条12,套筒13,圆盘14,齿轮15和进给手柄16。基体1由底座7支撑,基体1外壁上圆周均布有3个导向块2,基体1有一径向通孔R和一轴向非通孔K,通孔上端有一盖板3,动力轴4通过轴承和端盖固定在基体1轴向孔内,动力轴4为空心,内有一进给轴6,动力轴4一端外壁有键槽通过键与皮带轮5连接,皮带轮5通过皮带与一电机相连;动力轴4另一端内壁有键槽,通过键与小锥齿轮8连接,小锥齿轮8与大锥齿轮9通过齿啮合;大锥齿轮9外圆与轴承配合固定在套筒1径向通孔间;大锥齿轮9内圆上有花键键槽A,与带有花键的外螺纹安装刀头10相连,外螺纹安装刀头10可通过外螺纹与刀具配合来更换不同尺寸的刀具,外螺纹安装刀头10通过端盖和轴承固定在刀具外壳11内;刀具外壳11上有一半圆柱型槽B,齿条12与一半圆柱体C通过槽连接,该半圆柱体C尺寸与刀具外壳11上半圆柱槽B尺寸相同,嵌有齿条12的半圆柱体C通过套筒13固定在刀具外壳11的半圆柱槽B内,刀具外壳11顶部通过螺纹与一圆盘14连接,圆盘14与基体1径向通孔配合,保证壳体在通孔内只进行径向运动;齿条12与放入壳体的齿轮15啮合,齿轮15安装在进给轴6的一端上,进给轴6的另一端则有一进给手柄16。With reference to accompanying drawing 1, accompanying drawing 2, accompanying drawing 3, a kind of deep hole inner wall blind hole processing device comprises base body 1, guide block 2, cover plate 3, power shaft 4, belt pulley 5, feed shaft 6, base 7, Small bevel gear 8, large bevel gear 9, external thread installation cutter head 10, cutter housing 11, rack 12, sleeve 13, disc 14, gear 15 and feed handle 16. The base body 1 is supported by the base 7. There are three guide blocks 2 uniformly distributed on the outer wall of the base body 1. The base body 1 has a radial through hole R and an axial non-through hole K. There is a cover plate 3 at the upper end of the through hole, and the power shaft 4 passes through The bearing and the end cover are fixed in the axial hole of the base body 1, the power shaft 4 is hollow, and there is a feed shaft 6 inside, and the outer wall of one end of the power shaft 4 has a keyway to connect with the pulley 5 through the key, and the pulley 5 is connected to a motor through a belt; There is a keyway on the inner wall of the other end of the shaft 4, which is connected with the small bevel gear 8 through the key, and the small bevel gear 8 and the large bevel gear 9 are meshed through the teeth; the outer circle of the large bevel gear 9 cooperates with the bearing and is fixed between the radial through holes of the sleeve 1; There is a spline keyway A on the inner circle of the large bevel gear 9, which is connected with the external thread installation cutter head 10 with splines. The external thread installation cutter head 10 can be used to replace different sizes of cutters through the cooperation of the external thread and the tool. The external thread installation The cutter head 10 is fixed in the cutter housing 11 through the end cover and the bearing; there is a half cylindrical groove B on the cutter housing 11, and the rack 12 is connected with the half cylinder C through the groove, and the size of the half cylinder C is the same as that of the upper half of the cutter housing 11. The dimensions of the cylindrical groove B are the same, and the semi-cylindrical body C embedded with the rack 12 is fixed in the semi-cylindrical groove B of the cutter housing 11 through the sleeve 13. The top of the cutter housing 11 is connected with a disc 14 through threads, and the disc 14 is connected to the base 1 The radial through-hole fits to ensure that the shell only moves radially in the through-hole; the rack 12 meshes with the gear 15 put into the shell, and the gear 15 is installed on one end of the feed shaft 6, and the feed shaft 6 There is a feed handle 16 at the other end.

本实用新型的工作原理为:刀具的进给运动由进给轴6完成。搬动手柄使进给轴6旋转,进给轴6旋转带动齿轮15旋转,齿轮15与齿条12啮合,齿轮15旋转引起齿条12径向移动,齿条12固定在半圆柱体上,使半圆柱体与刀具外壳11,套筒13,圆盘14一齐进行径向运动,刀具外壳11径向运动则使外螺纹安装刀头10产生径向运动,同时使外螺纹安装刀头10上安装的刀具产生径向运动。此径向运动即为刀具的进给运动。The working principle of the utility model is: the feed movement of the cutter is completed by the feed shaft 6 . Move the handle to make the feed shaft 6 rotate, the feed shaft 6 rotates to drive the gear 15 to rotate, the gear 15 meshes with the rack 12, the rotation of the gear 15 causes the rack 12 to move radially, and the rack 12 is fixed on the semi-cylindrical body, so that The half cylinder, the tool housing 11, the sleeve 13, and the disc 14 move radially together, and the radial movement of the tool housing 11 makes the external thread mounting cutter head 10 produce radial movement, and at the same time, the external thread mounting cutter head 10 is installed The tool produces radial movement. This radial movement is the feed movement of the tool.

刀具进行切削的主运动由动力轴4完成,电机通过皮带带动皮带轮5和动力轴4旋转,小锥齿轮8与动力轴4一齐旋转,小锥齿轮8与大锥齿轮9啮合,带动大齿轮7旋转,大齿轮7通过花键与外螺纹安装刀头10配合,大齿轮7旋转使外螺纹安装刀头10产生旋转运动,同时使外螺纹安装刀头10上安装的刀具产生旋转运动。此旋转运动即刀具的主运动。The main movement of the tool cutting is completed by the power shaft 4, the motor drives the pulley 5 and the power shaft 4 to rotate through the belt, the small bevel gear 8 and the power shaft 4 rotate together, the small bevel gear 8 meshes with the large bevel gear 9, and drives the large gear 7 Rotate, large gear 7 cooperates with external thread installation cutter head 10 by spline, and the rotation of large gear 7 makes external thread installation cutter head 10 produce rotary motion, simultaneously makes the cutter installed on external thread installation cutter head 10 produce rotary motion. This rotational movement is the main movement of the tool.

通过以上两种运动则可以完成对深孔盲孔的加工。Through the above two movements, the processing of deep and blind holes can be completed.

Claims (1)

1. an inner walls of deep holes blind hole processing device, it is characterized in that, comprise matrix (1), matrix (1) is supported by base (7), matrix (1) outer wall is evenly distributed in (3) individual guide pad (2), matrix (1) has a radial direction through hole (R) and an axial non through hole (K), there is a cover plate (3) through hole upper end, line shaft (4) is fixed in matrix (1) axial hole by bearing and end cap, line shaft (4) is for hollow, inside there is a feed shaft (6), line shaft (4) one end outer wall has keyway to be connected with belt pulley (5) by key, belt pulley (5) is connected with a motor by belt, line shaft (4) other end inwall has keyway, is connected with bevel pinion (8) by key, and bevel pinion (8) is engaged by tooth with bevel gear wheel (9), bevel gear wheel (9) cylindrical and bearing fit are fixed between sleeve (1) radial direction through hole, bevel gear wheel (9) inner circle there is spline keyway (A), install cutter head (10) with the external screw thread with spline to be connected, external screw thread is installed cutter head (10) and is fixed in cutter shell (11) by end cap and bearing, cutter shell (11) there is half column type groove (B), tooth bar (12) is connected by groove with a semicylinder (C), this semicylinder (C) size and cutter shell (11) first cylinder groove (B) measure-alike, the semicylinder (C) being embedded with tooth bar (12) is fixed in the semicolumn groove (B) of cutter shell (11) by sleeve (13), cutter shell (11) top is connected with a disk (14) by screw thread, and disk (14) coordinates with matrix (1) radial direction through hole, tooth bar (12) engages with the gear (15) putting into housing, and gear (15) is arranged on one end of feed shaft (6), and the other end of feed shaft (6) then has a feeding handle (16).
CN201420777542.5U 2014-12-10 2014-12-10 A kind of inner walls of deep holes blind hole processing device Expired - Fee Related CN204321242U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104607983A (en) * 2014-12-10 2015-05-13 西安石油大学 Deep hole inner wall blind hole machining tool
CN105921778A (en) * 2016-07-11 2016-09-07 重庆新红旗缸盖制造有限公司 Slender cylindrical part drilling process

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104607983A (en) * 2014-12-10 2015-05-13 西安石油大学 Deep hole inner wall blind hole machining tool
CN105921778A (en) * 2016-07-11 2016-09-07 重庆新红旗缸盖制造有限公司 Slender cylindrical part drilling process

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