CN204321229U - Gearbox protecgulum end face clamp for machining - Google Patents
Gearbox protecgulum end face clamp for machining Download PDFInfo
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- CN204321229U CN204321229U CN201420810527.6U CN201420810527U CN204321229U CN 204321229 U CN204321229 U CN 204321229U CN 201420810527 U CN201420810527 U CN 201420810527U CN 204321229 U CN204321229 U CN 204321229U
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- screw rod
- gearbox
- face
- support handle
- machining according
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- 238000003754 machining Methods 0.000 title claims description 17
- 230000007246 mechanism Effects 0.000 abstract description 16
- 210000000078 claw Anatomy 0.000 abstract description 8
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
本实用新型提供一种变速箱前盖端面加工夹具,包括:与机床主轴固定连接的三爪卡盘,所述三爪卡盘安装有三个软爪,其中一个软爪上安装有调节机构,该调节机构包括一端与所述软爪螺纹连接的螺杆以及支撑手柄,所述支撑手柄与所述螺杆的另一端固定连接;由于本工装可调节,可以适应适当范围内的零件尺寸的加工要求,而且在保证加工精度的同时,使用车削加工,大大降低了成本。
The utility model provides a clamp for processing the end face of the front cover of a gearbox, comprising: a three-jaw chuck fixedly connected with the main shaft of a machine tool, the three-jaw chuck is equipped with three soft jaws, and an adjustment mechanism is installed on one of the soft jaws. The adjustment mechanism includes a screw threaded with the soft claw at one end and a support handle, and the support handle is fixedly connected with the other end of the screw rod; since the tooling can be adjusted, it can adapt to the processing requirements of the part size within an appropriate range, and While ensuring the processing accuracy, the use of turning processing greatly reduces the cost.
Description
技术领域technical field
本实用新型涉及一种车削工装,特别是涉及一种变速箱前盖端面加工夹具。The utility model relates to a turning tool, in particular to a clamp for processing the end face of a gearbox front cover.
背景技术Background technique
前盖作为变速箱上变速时离合器动作时支撑的一个重要部件,变速箱在与传动轴相连时,前盖端面与变速箱配合起到密封变速箱的作用,为此对前盖与变速箱的配合面的平面度精度要求很高,但是,前盖在原有的加工时得靠加工中心铣平面,不仅使得加工效率低、而且成本很高。The front cover is an important part to support the clutch when the gearbox is shifting. When the gearbox is connected to the drive shaft, the front cover and the gearbox cooperate to seal the gearbox. Therefore, the front cover and the gearbox The flatness precision of the matching surface is very high, but the front cover has to be milled by the machining center during the original machining, which not only makes the machining efficiency low, but also makes the cost high.
实用新型内容Utility model content
鉴于以上所述现有技术的缺点,本实用新型的目的在于提供一种变速箱前盖端面加工夹具,用于解决现有技术中加工前盖效率低及成本高的问题。In view of the above-mentioned shortcomings of the prior art, the purpose of this utility model is to provide a gearbox front cover end surface processing fixture, which is used to solve the problems of low efficiency and high cost of processing the front cover in the prior art.
为实现上述目的及其他相关目的,本实用新型提供一种变速箱前盖端面加工夹具,包括:与机床主轴固定连接的三爪卡盘,所述三爪卡盘安装有三个软爪,其中一个软爪上安装有调节机构,该调节机构包括一螺杆,及支撑手柄,所述螺杆一端与所述软爪螺纹连接,所述支撑手柄与所述螺杆的另一端固定连接。In order to achieve the above purpose and other related purposes, the utility model provides a clamp for processing the end face of the gearbox front cover, including: a three-jaw chuck fixedly connected to the main shaft of the machine tool, and the three-jaw chuck is equipped with three soft jaws, one of which is An adjustment mechanism is installed on the soft claw, and the adjustment mechanism includes a screw rod and a support handle, one end of the screw rod is threadedly connected with the soft claw, and the support handle is fixedly connected with the other end of the screw rod.
优选地,所述螺杆还套有弹簧。Preferably, the screw is also covered with a spring.
优选地,所述支撑手柄具有一外端面,该外端面的面积大于所述螺杆横截面面积。Preferably, the support handle has an outer end surface, and the area of the outer end surface is larger than the cross-sectional area of the screw rod.
优选地,所述外端面与所述主轴轴心线垂直。Preferably, the outer end surface is perpendicular to the axis of the main shaft.
优选地,根据零件的外形尺寸在所述三爪卡盘设置限位块,所述限位块设置于所述调节机构所在的软爪旁。Preferably, a limit block is set on the three-jaw chuck according to the external dimensions of the part, and the limit block is set beside the soft jaw where the adjustment mechanism is located.
优选地,所述限位块延伸出所述三爪卡盘的外端面的距离比零件加工表面到所述三爪卡盘的外端面的距离小3~4mm。Preferably, the distance from the limit block to the outer end surface of the three-jaw chuck is 3-4 mm smaller than the distance from the part processing surface to the outer end surface of the three-jaw chuck.
优选地,所述限位块设置于所述调节机构所在的软爪右侧。Preferably, the limit block is arranged on the right side of the soft claw where the adjustment mechanism is located.
优选地,所述限位块为定位销。Preferably, the limiting block is a positioning pin.
优选地,所述支撑手柄与所述螺杆通过螺钉固定连接。Preferably, the support handle is fixedly connected to the screw rod through screws.
如上所述,本实用新型具有以下有益效果:本实用新型通过在车床三爪卡盘上设置调节机构,该调节机构包含螺接于软爪的螺杆及支撑手柄,该支撑手柄与所述螺杆固定连接,该支撑手柄具有一外端面,该外端面与机床主轴轴心线垂直,使得针对径向尺寸较大的零件,增加车削远离夹持中心部分的零件刚性,保证加工精度;在调节机构旁设置限位块的目的在于便于快速装夹零件,提高装夹效率;由于本工装可调节,可以适应适当范围内的零件尺寸的加工要求,而且使用车削加工,大大降低了使用加工中心的成本。As mentioned above, the utility model has the following beneficial effects: the utility model is provided with an adjustment mechanism on the three-jaw chuck of the lathe, and the adjustment mechanism includes a screw rod and a support handle screwed to the soft jaw, and the support handle is fixed to the screw rod Connected, the support handle has an outer end surface, which is perpendicular to the axis of the machine tool spindle, so that for parts with large radial dimensions, the rigidity of the parts away from the clamping center is increased to ensure machining accuracy; beside the adjustment mechanism The purpose of setting the limit block is to facilitate the fast clamping of parts and improve the clamping efficiency; because the tooling can be adjusted, it can adapt to the processing requirements of the part size within an appropriate range, and the use of turning processing greatly reduces the cost of using the machining center.
附图说明Description of drawings
图1显示为本实用新型未夹持工件时剖视图。Fig. 1 shows the cross-sectional view of the utility model when the workpiece is not clamped.
图2显示为本实用新型未夹持工件时正视图。Fig. 2 shows the front view of the utility model when the workpiece is not clamped.
图3显示为本实用新型夹持工件时剖视图。Fig. 3 shows the sectional view when the utility model clamps the workpiece.
图4显示为本实用新型夹持工件时正视图。Fig. 4 shows the front view when the utility model clamps the workpiece.
零件标号说明Part number description
1 三爪卡盘1 three-jaw chuck
2 软爪2 Soft Claws
3 支撑手柄3 support handles
4 弹簧4 springs
5 螺杆5 screw
6 限位块6 limit block
具体实施方式Detailed ways
以下由特定的具体实施例说明本实用新型的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效。The implementation of the present utility model is illustrated by specific specific examples below, and those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification.
如图1至图4所示,本实用新型提供一种变速箱前盖端面加工夹具,所述前盖为变速箱中的一个重要部件,包括:与机床主轴固定连接的三爪卡盘1,所述三爪卡盘1安装有三个软爪2,该三个软爪2能够对回转型零件中心定位,其中一个软爪2上安装有调节机构,该调节机构包括螺杆5以及支撑手柄3,在所述软爪2上预钻螺纹孔,所述螺杆5一端旋入所述螺纹孔与其相配合,所述支撑手柄3与所述螺杆5的另一端固定连接,于此,可以旋动所述支撑手柄3实现调节所述支撑手柄3外端面与三爪卡盘1外端面的距离,特别地,所述支撑手柄3与所述螺杆5通过螺钉固定连接,也可以通过焊接固定连接;所述支撑手柄3具有一外端面,该外端面的面积大于所述螺杆5横截面面积,这样设置的目的在于可以增加调节机构与零件的接触面积,使得在加工过程中,增加零件的刚度,保证加工精度;特别地,所述支撑手柄3横截面为圆形,也可以为方形等。As shown in Figures 1 to 4, the utility model provides a gearbox front cover end face processing fixture, the front cover is an important part of the gearbox, including: a three-jaw chuck 1 fixedly connected to the machine tool spindle, The three-jaw chuck 1 is equipped with three soft jaws 2, which can center the rotary parts, and one of the soft jaws 2 is equipped with an adjustment mechanism, which includes a screw rod 5 and a support handle 3, A threaded hole is pre-drilled on the soft claw 2, and one end of the screw rod 5 is screwed into the threaded hole to cooperate with it, and the support handle 3 is fixedly connected with the other end of the screw rod 5. The support handle 3 is used to adjust the distance between the outer end surface of the support handle 3 and the outer end surface of the three-jaw chuck 1. In particular, the support handle 3 and the screw rod 5 are fixedly connected by screws, or can be fixedly connected by welding; The supporting handle 3 has an outer end surface, and the area of the outer end surface is greater than the cross-sectional area of the screw rod 5. The purpose of such setting is to increase the contact area between the adjustment mechanism and the parts, so that during the processing, the rigidity of the parts is increased to ensure Machining accuracy; in particular, the cross section of the support handle 3 is circular, and may also be square.
优选地,所述螺杆5还套有弹簧4,这样设置的目的在于防止所述调节机构受力后回旋,降低了其支撑作用,也就是防止出现降低加工时零件刚度的情况。Preferably, the screw 5 is also covered with a spring 4, which is designed to prevent the adjustment mechanism from turning after being stressed, reducing its supporting function, that is, preventing the reduction of the rigidity of the part during processing.
需要注意的是,所述支撑手柄3的外端面与所述主轴轴心线垂直,增加所述支撑手柄3与零件的接触面积,增加加工时零件的刚度。It should be noted that the outer end surface of the support handle 3 is perpendicular to the axis of the spindle, which increases the contact area between the support handle 3 and the part and increases the rigidity of the part during processing.
优选地,根据零件的尺寸在所述三爪卡盘1设置限位块6,所述限位块6设置于所述调节机构所在的软爪2旁;特别地,所述限位块6设置于所述调节机构所在的软爪2右侧,当然,方便操作人员操作习惯,也可设置于所述调节机构所在的软爪2左侧;优选地,所述限位块6延伸出所述三爪卡盘1的外端面的距离比零件加工表面到所述三爪卡盘1的外端面的距离小3~4mm,这样的设置目的在于保证限位块6不会干涉零件的加工过程,同时也为了保护刀具以及人身安全。Preferably, according to the size of the part, a limit block 6 is set on the three-jaw chuck 1, and the limit block 6 is set beside the soft jaw 2 where the adjustment mechanism is located; in particular, the limit block 6 is set On the right side of the soft claw 2 where the adjustment mechanism is located, of course, it can also be arranged on the left side of the soft claw 2 where the adjustment mechanism is located, to facilitate the operator's operating habits; preferably, the limiting block 6 extends out of the The distance between the outer end surface of the three-jaw chuck 1 is 3-4 mm smaller than the distance from the part processing surface to the outer end surface of the three-jaw chuck 1. The purpose of such setting is to ensure that the limit block 6 will not interfere with the machining process of the part. At the same time, it is also for the protection of knives and personal safety.
优选地,所述限位块6为定位销,该限位块6的设置需要考虑零件的实际外形及尺寸,设置定位销的位置,可以考虑配做定位销;设置限位块6的目的在于方便操作人员快速的装夹,提高装夹的效率。Preferably, the limiting block 6 is a positioning pin, the setting of the limiting block 6 needs to consider the actual shape and size of the part, and the position of the positioning pin can be considered as a positioning pin; the purpose of setting the limiting block 6 is to It is convenient for the operator to quickly clamp and improve the efficiency of clamping.
综上所述,本实用新型通过改进通用三爪卡盘,在软爪处增加了调节机构,以及限位块,使得在车削加工外支型薄型工件时,增加了其零件刚度,保证了其加工精度,同时设置的限位块,也能够带来较快的装夹速度提高了加工效率。所以本实用新型应用车削加工克服了传统加工中心加工前盖的缺陷,而具有高度的产业利用价值。To sum up, the utility model improves the universal three-jaw chuck by adding an adjustment mechanism and a limit block at the soft jaw, so that the rigidity of the part is increased when turning and processing the thin workpiece with external support, ensuring its The machining accuracy and the limit block set at the same time can also bring a faster clamping speed and improve the machining efficiency. Therefore, the utility model overcomes the defect of the front cover of the traditional machining center by using the turning process, and has a high industrial utilization value.
上述实施例仅例示性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present utility model, but are not intended to limit the present utility model. Anyone familiar with this technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the utility model should still be covered by the claims of the utility model.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420810527.6U CN204321229U (en) | 2014-12-19 | 2014-12-19 | Gearbox protecgulum end face clamp for machining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420810527.6U CN204321229U (en) | 2014-12-19 | 2014-12-19 | Gearbox protecgulum end face clamp for machining |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204321229U true CN204321229U (en) | 2015-05-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420810527.6U Expired - Lifetime CN204321229U (en) | 2014-12-19 | 2014-12-19 | Gearbox protecgulum end face clamp for machining |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204321229U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106862594A (en) * | 2017-03-06 | 2017-06-20 | 王鑫 | A kind of fixture for processing washing machine drum fork-shaped base |
| CN109175426A (en) * | 2018-10-25 | 2019-01-11 | 枣庄学院 | Frock clamp suitable for the disposable face work outer circle of two-sided boss sheave |
| CN113333803A (en) * | 2021-07-21 | 2021-09-03 | 烟台艾迪艾创机器人科技有限公司 | One-side two-pin positioning tool for large workpiece |
| CN114682811A (en) * | 2022-05-20 | 2022-07-01 | 安徽合力股份有限公司 | Turning tool for gearbox differential shell |
-
2014
- 2014-12-19 CN CN201420810527.6U patent/CN204321229U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106862594A (en) * | 2017-03-06 | 2017-06-20 | 王鑫 | A kind of fixture for processing washing machine drum fork-shaped base |
| CN109175426A (en) * | 2018-10-25 | 2019-01-11 | 枣庄学院 | Frock clamp suitable for the disposable face work outer circle of two-sided boss sheave |
| CN113333803A (en) * | 2021-07-21 | 2021-09-03 | 烟台艾迪艾创机器人科技有限公司 | One-side two-pin positioning tool for large workpiece |
| CN114682811A (en) * | 2022-05-20 | 2022-07-01 | 安徽合力股份有限公司 | Turning tool for gearbox differential shell |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150513 |