CN204320947U - A kind of slim material high-speed stamping die - Google Patents

A kind of slim material high-speed stamping die Download PDF

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Publication number
CN204320947U
CN204320947U CN201420760058.1U CN201420760058U CN204320947U CN 204320947 U CN204320947 U CN 204320947U CN 201420760058 U CN201420760058 U CN 201420760058U CN 204320947 U CN204320947 U CN 204320947U
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die
punch
speed stamping
stamping die
material high
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李爱军
吴小兵
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Accurate Hardwear Pty Ltd Of Grand Select In Xiamen
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Accurate Hardwear Pty Ltd Of Grand Select In Xiamen
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Abstract

本实用新型公开一种薄型材高速冲压模具,该冲压模具从上至下依次包括上盖板、上模座、上垫板、夹板、背托板、脱料板、下模板、下垫板及下模座,所述上模座与下垫板之间设置有防跳屑机构,该跳屑机构与待高速冲压的薄型材配合实现冲压过后废料的清洁。本实用新型采用防跳屑机构达到型材在高速冲压过程中废料的处理,从而达到防跳屑目的。

The utility model discloses a high-speed stamping die for thin profiles. The stamping die comprises an upper cover plate, an upper mold base, an upper backing plate, a splint, a back supporting plate, a stripper plate, a lower template, a lower backing plate and The lower mold base, an anti-chip skipping mechanism is arranged between the upper mold base and the lower backing plate, and the chip skipping mechanism cooperates with the thin profile to be stamped at high speed to clean the waste after stamping. The utility model adopts an anti-chip skipping mechanism to realize the processing of waste materials in the high-speed stamping process of the profiles, so as to achieve the purpose of anti-chip skipping.

Description

一种薄型材高速冲压模具A high-speed stamping die for thin profiles

技术领域 technical field

本实用新型涉及一种薄型材高速冲压模具,按国际专利分类表(IPC)划分属于冲压模具技术领域。 The utility model relates to a high-speed stamping die for thin profiles, which belongs to the technical field of stamping dies according to the International Patent Classification (IPC).

背景技术 Background technique

 薄条料高速冲压时,规则几何尺寸的废料因冲头回抽,瞬间产生负压,或冲剪油使废料粘在凸模表面, 带出凹模,随机掉落在模具中,造成工件压伤、尺寸不良,严重影响产品品质和生产效率。 When thin strips are punched at high speed, the waste with regular geometric dimensions will be drawn back by the punch, and negative pressure will be generated instantaneously, or the punching oil will make the waste stick to the surface of the punch, take it out of the die, and randomly drop into the mold, causing the workpiece to press. Injuries and poor dimensions seriously affect product quality and production efficiency.

由此,本发明人考虑对现有的薄型材高速冲压模具进行改进,本案由此产生。 Therefore, the inventor considers improving the existing high-speed stamping dies for thin profiles, and this case arises from this.

实用新型内容 Utility model content

针对现有技术的不足,本实用新型提供了一种薄型材高速冲压模具,其采用防跳屑机构达到型材在高速冲压过程中废料的处理。 Aiming at the deficiencies of the prior art, the utility model provides a high-speed stamping die for thin profiles, which adopts an anti-chip mechanism to handle waste materials during the high-speed stamping process of profiles.

为达到上述目的,本实用新型是通过以下技术方案实现的: In order to achieve the above object, the utility model is achieved through the following technical solutions:

一种薄型材高速冲压模具,该冲压模具从上至下依次包括上盖板、上模座、上垫板、夹板、背托板、脱料板、下模板、下垫板及下模座,所述上模座与下垫板之间设置有防跳屑机构,该防跳屑机构与待高速冲压的薄型材配合实现冲压过后废料的清洁。 A high-speed stamping die for thin profiles, the stamping die includes an upper cover plate, an upper mold base, an upper backing plate, a splint, a backing plate, a stripper plate, a lower template, a lower backing plate and a lower mold base from top to bottom, An anti-chip skipping mechanism is arranged between the upper mold base and the lower backing plate, and the anti-chip skipping mechanism cooperates with the thin profile to be stamped at high speed to realize the cleaning of waste materials after stamping.

进一步,所述防跳屑机构包括通气管组件、凸模及凹模。所述通气管组件由上垫板依次通入至凸模并与凸模中空腔配合实现吹气,而凹模位于凸模正下方并与凸起配合实现冲压。 Further, the anti-chip skipping mechanism includes an air pipe assembly, a punch and a die. The air pipe assembly is sequentially passed through the upper backing plate to the punch and cooperates with the cavity in the punch to realize air blowing, while the die is located directly below the punch and cooperates with the protrusion to realize stamping.

进一步,所述通气管组件包括通气气管及气管接头,而所述通气气管从上垫板一侧伸入至上垫板内并弯折实现与凸模的连接,而所述气管接头则设置与通气气管露于上垫板外侧一端,实现通入压缩气体或空气。 Further, the air pipe assembly includes an air pipe and an air pipe connector, and the air pipe extends into the upper backing plate from one side of the upper backing plate and is bent to realize the connection with the punch, while the air pipe joint is set and ventilated. The air pipe is exposed at the outer end of the upper backing plate to realize the introduction of compressed gas or air.

进一步,所述凹模为矩形体,其上端面放置有待高速冲压的薄型材,该凹模中央开设有冲孔,该冲孔与凸模配合实现冲压。 Further, the concave die is a rectangular body, and a thin profile to be stamped at high speed is placed on the upper end thereof. A punching hole is opened in the center of the concave die, and the punching hole cooperates with the punch to realize punching.

进一步,所述凸模为阶梯状管体且竖直穿射在夹板、背托板、脱料板上,该凸模上端与通气管组件配合连接并实现连通,另端位于凹模上方。 Further, the punch is a stepped tubular body and vertically penetrates the splint, the backing plate, and the stripper plate, the upper end of the punch is connected with the air pipe assembly and communicated, and the other end is located above the die.

进一步,所述凹模位于下模板内并设置在凸模下方,且其内开设有阶梯状冲孔。 Further, the concave mold is located in the lower template and arranged under the convex mold, and a stepped punching hole is opened therein.

进一步,所述冲孔的最小直径位于该凹模的上端面且半径为0.25mm。 Further, the minimum diameter of the punching hole is located on the upper end surface of the die and has a radius of 0.25mm.

进一步,所述冲孔边沿开设有一细小凹槽。 Further, a thin groove is provided on the edge of the punching hole.

进一步,所述凹槽内径为0.03mm。 Further, the inner diameter of the groove is 0.03mm.

与现有技术相比较,本实用新型的优点: Compared with the prior art, the utility model has the following advantages:

本实用新型采用防跳屑机构达到型材在高速冲压过程中废料的处理;压缩空气通过气管、气管接头、凸模中的管道,强制将切断的废料瞬间吹离冲头表面,杜绝废料带出凹模;对于极小尺寸工件孔,考虑到凸模强度和加工难度,可以只在凹模做些修改(如示意图,在凹模中加工出0.03mm的槽),利用细小槽增加废料带出阻力,阻止废料带出凹模,达到防跳屑目的。 The utility model adopts an anti-jumping mechanism to achieve the treatment of waste materials in the high-speed stamping process of profiles; compressed air passes through the air pipe, air pipe joint, and the pipe in the punch to force the cut waste materials to be blown away from the surface of the punch in an instant, preventing the waste materials from being carried out of the concave. Die; for extremely small workpiece holes, considering the strength and processing difficulty of the punch, you can only make some modifications on the die (as shown in the schematic diagram, a 0.03mm groove is processed in the die), and use the small groove to increase the resistance of the scrap to bring out , to prevent waste from being brought out of the die to achieve the purpose of preventing chip skipping.

附图说明 Description of drawings

图1是本实用新型结构示意图; Fig. 1 is a structural representation of the utility model;

图2是本实用新型中所述凸模结构示意图; Fig. 2 is the structural representation of punch described in the utility model;

图3是图2俯视图; Fig. 3 is a top view of Fig. 2;

图4是本实用新型中所述凹模结构示意图; Fig. 4 is a schematic view of the die structure described in the utility model;

图5是图4俯视图。 Fig. 5 is a top view of Fig. 4 .

具体实施方式 Detailed ways

下面结合附图对本实用新型作进一步说明: Below in conjunction with accompanying drawing, the utility model is further described:

实施例:请参阅图1所示,一种薄型材高速冲压模具,该冲压模具从上至下依次包括上盖板1、上模座2、上垫板3、夹板4、背托板5、脱料板6、下模板7、下垫板8及下模座9,所述上模座2与下垫板8之间设置有防跳屑机构10,该防跳屑机构10与待高速冲压的薄型材A配合实现冲压过后废料的清洁。 Embodiment: Please refer to Fig. 1, a high-speed stamping die for thin profiles, which includes an upper cover plate 1, an upper mold base 2, an upper backing plate 3, a clamping plate 4, a backing plate 5, Stripping plate 6, lower template 7, lower backing plate 8 and lower mold base 9, an anti-chip skipping mechanism 10 is arranged between the upper mold base 2 and the lower backing plate 8, and the anti-chip skipping mechanism 10 is compatible with the high-speed stamping The thin profile A cooperates to realize the cleaning of waste after stamping.

请参阅图1至图5所示,前述防跳屑机构10包括通气管组件、凸模101及凹模102。所述通气管组件由上垫板依次通入至凸模101并与凸模101中空腔配合实现吹气,而凹模102位于凸模101正下方并与凸起配合实现冲压; Please refer to FIG. 1 to FIG. 5 , the anti-chip skipping mechanism 10 includes an air pipe assembly, a punch 101 and a die 102 . The air pipe assembly is sequentially passed into the punch 101 from the upper backing plate and cooperates with the hollow cavity of the punch 101 to realize air blowing, while the die 102 is located directly below the punch 101 and cooperates with the protrusion to realize stamping;

前述通气管组件包括通气气管103及气管接头104,而所述通气气管103从上垫板3一侧伸入至上垫板3内并弯折实现与凸模101的连接,而所述气管接头104则设置与通气气管103露于上垫板3外侧一端,实现通入压缩气体或空气; The aforesaid air pipe assembly includes an air pipe 103 and an air pipe joint 104, and the air air pipe 103 extends into the upper backing plate 3 from one side of the upper backing plate 3 and is bent to realize connection with the punch 101, and the air pipe joint 104 Then the air pipe 103 is arranged and exposed on the outer end of the upper backing plate 3, so as to realize the introduction of compressed gas or air;

前述凹模102为矩形体,其上端面放置有待高速冲压的薄型材A,该凹模102中央开设有冲孔1021,该冲孔1041与凸模103配合实现冲压,前述凸模103为阶梯状管体且竖直穿射在夹板4、背托板5、脱料板6上,该凸模103上端与通气管组件配合连接并实现连通,另端位于凹模102上方,凹模104位于下模板7内并设置在凸模101下方,且其内开设有阶梯状冲孔1021,冲孔1021的最小直径位于该凹模的上端面且半径为0.25mm,所述冲孔1021边沿开设有一细小凹槽1022,所述凹槽1022内径为0.03mm。 The aforementioned die 102 is a rectangular body, and its upper end face is placed with a thin profile A to be stamped at high speed. The center of the die 102 is provided with a punching hole 1021, and the punching hole 1041 cooperates with the punch 103 to realize punching. The aforementioned punch 103 is stepped. The pipe body is vertically pierced on the splint 4, the backing plate 5, and the stripping plate 6. The upper end of the punch 103 is connected with the ventilation pipe assembly and communicated, and the other end is located above the die 102, and the die 104 is located at the bottom. The template 7 is arranged below the punch 101, and a stepped punching hole 1021 is provided in it. The minimum diameter of the punching hole 1021 is located on the upper end surface of the die and the radius is 0.25mm. The edge of the punching hole 1021 is provided with a small Groove 1022, the inner diameter of the groove 1022 is 0.03mm.

本实用新型的工作原理如下: The working principle of the utility model is as follows:

压缩空气通过气管103、气管接头104、凸模101中的管道,强制将切断的废料瞬间吹离冲头表面,杜绝废料带出凹模; Compressed air passes through the air pipe 103, the air pipe joint 104, and the pipes in the punch 101 to force the cut waste to be instantly blown away from the surface of the punch to prevent the waste from being carried out of the die;

对于极小尺寸工件孔,考虑到凸模101强度和加工难度,可以只在凹模102做些修改(在凹模102中加工出0.03mm的槽),利用细小槽增加废料带出阻力,阻止废料带出凹模102,达到防跳屑目的。 For extremely small workpiece holes, considering the strength and processing difficulty of the punch 101, only some modifications can be made on the die 102 (a groove of 0.03mm is processed in the die 102), and the small grooves are used to increase the resistance of the scrap material to prevent the The waste material is taken out of the die 102 to achieve the purpose of preventing chip skipping.

以上所记载,仅为利用本创作技术内容的实施例,任何熟悉本项技艺者运用本创作所做的修饰、变化,皆属本创作主张的专利范围,而不限于实施例所揭示者。 The above records are only examples of using the technical content of this creation. Any modifications and changes made by those who are familiar with this technology using this creation belong to the scope of patents claimed by this creation, and are not limited to those disclosed in the examples.

Claims (8)

1. a slim material high-speed stamping die, it is characterized in that: this diel comprises upper cover plate, upper bolster, upper padding plate, clamping plate, back bracket plate, stripper plate, lower bolster, lower bolster and die shoe from top to bottom successively, be provided with anti-scrap bouncing mechanism between described upper bolster and lower bolster, this anti-scrap bouncing mechanism with treat that the thin forced fit of high speed stamping realizes the clean of waste material after punching press.
2. the slim material high-speed stamping die of one according to claim 1, is characterized in that: described anti-scrap bouncing mechanism comprises breather pipe assembly, punch and die;
Described breather pipe assembly is passed into successively to punch by upper padding plate and coordinates with punch cavity and realizes blowing, and die to be positioned at immediately below punch and to realize punching press with male cooperation.
3. the slim material high-speed stamping die of one according to claim 2, is characterized in that: described die is cuboid, and its upper surface is placed and needed the slim material of high speed stamping, and these die central authorities offer punching, and this punching coordinates with punch and realizes punching press.
4. the slim material high-speed stamping die of the one according to Claims 2 or 3, it is characterized in that: described punch is stepped body and vertically wears to penetrate on clamping plate, back bracket plate, stripper plate, this punch upper end is connected with breather pipe assembly and realizes being communicated with, and another end is positioned at above die.
5. the slim material high-speed stamping die of the one according to Claims 2 or 3, is characterized in that: described die is positioned at lower bolster and is arranged on below punch, and offers stepped punching in it.
6. the slim material high-speed stamping die of one according to claim 5, is characterized in that: the minimum diameter of described punching is positioned at the upper surface of this die and radius is 0.25mm.
7. the slim material high-speed stamping die of one according to claim 6, is characterized in that: described punching edge offers a fine recesses.
8. the slim material high-speed stamping die of one according to claim 7, is characterized in that: described groove internal diameter is 0.03mm.
CN201420760058.1U 2014-12-08 2014-12-08 A kind of slim material high-speed stamping die Expired - Lifetime CN204320947U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104889227A (en) * 2015-06-15 2015-09-09 科森科技东台有限公司 Processing device for the metal casing of the smart stylus
CN104985046A (en) * 2015-06-24 2015-10-21 浙江常山德讯达电子科技有限公司 Jumping scrap prevention structure in die
CN106270107A (en) * 2015-06-15 2017-01-04 昆山科森科技股份有限公司 Punching mechanism for smart mobile phone housing
CN107052141A (en) * 2016-12-27 2017-08-18 重庆市永川区望城机械厂 Planet carrier punching apparatus
CN109940105A (en) * 2019-04-17 2019-06-28 珀尔曼机电(昆山)有限公司 A blowing device in a stamping die
CN110711813A (en) * 2019-09-17 2020-01-21 广东水利电力职业技术学院(广东省水利电力技工学校) Pneumatic type blanking and separating device
CN110788219A (en) * 2019-11-12 2020-02-14 海盐大章五金制品有限公司 Punch forming die for metal composite sealing gasket

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104889227A (en) * 2015-06-15 2015-09-09 科森科技东台有限公司 Processing device for the metal casing of the smart stylus
CN106270107A (en) * 2015-06-15 2017-01-04 昆山科森科技股份有限公司 Punching mechanism for smart mobile phone housing
CN106424299A (en) * 2015-06-15 2017-02-22 科森科技东台有限公司 Shell processing device for portable electronic devices
CN106424301A (en) * 2015-06-15 2017-02-22 科森科技东台有限公司 Machining mechanism for shell for touch electronic product
CN106424300A (en) * 2015-06-15 2017-02-22 科森科技东台有限公司 Support stamping device for smart phones
CN104985046A (en) * 2015-06-24 2015-10-21 浙江常山德讯达电子科技有限公司 Jumping scrap prevention structure in die
CN104985046B (en) * 2015-06-24 2017-09-01 浙江常山德讯达电子科技有限公司 Anti-scrap bouncing structure in mould
CN107052141A (en) * 2016-12-27 2017-08-18 重庆市永川区望城机械厂 Planet carrier punching apparatus
CN107052141B (en) * 2016-12-27 2018-11-02 重庆市永川区望城机械厂 Planet carrier punching apparatus
CN109940105A (en) * 2019-04-17 2019-06-28 珀尔曼机电(昆山)有限公司 A blowing device in a stamping die
CN110711813A (en) * 2019-09-17 2020-01-21 广东水利电力职业技术学院(广东省水利电力技工学校) Pneumatic type blanking and separating device
CN110788219A (en) * 2019-11-12 2020-02-14 海盐大章五金制品有限公司 Punch forming die for metal composite sealing gasket

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