CN204310678U - A kind of mud pump cross head pin attaching/detaching apparatus - Google Patents
A kind of mud pump cross head pin attaching/detaching apparatus Download PDFInfo
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- CN204310678U CN204310678U CN201420651345.9U CN201420651345U CN204310678U CN 204310678 U CN204310678 U CN 204310678U CN 201420651345 U CN201420651345 U CN 201420651345U CN 204310678 U CN204310678 U CN 204310678U
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- 239000000725 suspension Substances 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 9
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- 241001136800 Anas acuta Species 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 208000012260 Accidental injury Diseases 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
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- 230000007774 longterm Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及到一种十字头销的拆装装置,尤其涉及到一种泥浆泵十字头销拆装装置。 The utility model relates to a crosshead pin disassembly device, in particular to a mud pump crosshead pin disassembly device.
背景技术 Background technique
泥浆泵的十字头销是连接泥浆泵曲轴连杆和十字头的重要受力部件。其外观为类似于圆台型长筒体状,重约50千克。常规的F类三缸泥浆泵要装配三个十字头销,且在泥浆泵工作一段时间后,需要更换连杆,十字头销,十字头或泥浆泵导板时都需要常常拆卸十字头销,因此需要一种专门的拆装工具,对于高效、安全的拆装十字头销,提高泥浆泵的装配作业效率十分必要。 The crosshead pin of the mud pump is an important force-bearing part connecting the crankshaft connecting rod and the crosshead of the mud pump. Its appearance is similar to the shape of a round truncated long cylinder and weighs about 50 kilograms. The conventional F-type three-cylinder mud pump is equipped with three crosshead pins, and after the mud pump has been working for a period of time, the crosshead pins need to be removed frequently when the connecting rod, crosshead pin, crosshead or mud pump guide plate needs to be replaced, so A special disassembly and assembly tool is required, which is very necessary for efficient and safe disassembly and assembly of crosshead pins and improving the efficiency of mud pump assembly operations.
十字头销的拆装时存在难点如下: The difficulties in the disassembly and assembly of the crosshead pin are as follows:
吊装影响拆装:十字头销重心大概在其腰身中间,起吊时吊带必须缠绕于其腰身中间,而十字头销在装配时要穿进十字头内,位于其腰身中间位置的张紧的吊带与十字头干涉,刚好阻挡住了穿销。这时需要用另外一根吊带吊住十字头销头部,然后松开位于其中间位置吊带,然后由人力将其缓慢推入。同样在拆卸十字头销时,先用一根吊带吊住其头部,然后将其部分推出,再用另一根吊带吊住其中间位置,将其拆下。其特点是拆装所需时间较长,过程复杂,整体工作效率低下。 Lifting affects disassembly: the center of gravity of the crosshead pin is roughly in the middle of its waist, and the sling must be wrapped around the middle of its waist when lifting, while the crosshead pin must be inserted into the crosshead during assembly. The tensioned sling located in the middle of its waist and The crosshead interfered, just blocking the threading pin. At this time, it is necessary to use another sling to hang the head of the crosshead pin, then loosen the sling located in the middle, and then push it in slowly by manpower. Also when removing the crosshead pin, hang its head with a sling first, then partially push it out, and then use another sling to hang its middle position to remove it. Its characteristics are that it takes a long time to disassemble and assemble, the process is complicated, and the overall work efficiency is low.
吊装十字头销容易滑落:因十字头销头部较重,尾部较轻,“腰身”圆滑,且在穿销和脱销的过程中要两根吊带交替使用,反复多次调整起吊高度,所以其极易从高处脱落,造成人身意外伤害事故发生,存在安全隐患。 The lifting crosshead pin is easy to slip: because the head of the crosshead pin is heavy, the tail is light, and the "waist" is smooth, and in the process of putting on and off the pin, two slings must be used alternately, and the lifting height must be adjusted many times, so its It is very easy to fall off from a high place, causing personal accidental injury accidents, and there are potential safety hazards.
穿销和脱销困难:在装配时,因十字头销孔内凸起“台阶”会使十字头销推进受阻,需要轻微在其腰身中间部位吊住并微调吊高,然后缓慢推销入孔;在拆卸时候,因其与连杆,十字头连接处长期受力变形,会出现轻微“塑性粘接”情况,用较小的力无法推出,且泥浆泵机壳空间狭小,无法用锤击或拉拔方法脱销,给拆卸工作带来麻烦。 Difficulty in threading and taking off pins: During assembly, because of the protruding "steps" in the crosshead pin holes, the advancement of the crosshead pins will be hindered, so it is necessary to slightly hang at the middle of the waist and fine-tune the lifting height, and then slowly push the pins into the holes; During disassembly, due to the long-term deformation of the connection with the connecting rod and the cross head, there will be a slight "plastic bonding" situation, which cannot be pushed out with a small force, and the space of the mud pump casing is small, so it cannot be hammered or pulled. The pulling method is out of stock, which brings trouble to the disassembly work.
发明内容 Contents of the invention
针对现有技术中存在的吊装影响拆装,吊装十字头销容易滑落和穿销及脱销困难的技术缺陷,本实用新型提供一种泥浆泵十字头销拆装装置。 Aiming at the technical defects in the prior art that hoisting affects disassembly and assembly, hoisting crosshead pins are easy to slip and difficult to wear and unpin, the utility model provides a crosshead pin disassembly device for mud pumps.
为了解决现有技术中存在吊装影响十字头销拆装,吊装十字头销容易滑落和穿销和脱销困难的缺陷,本实用新型提供一种泥浆泵十字头销拆装装置,其包括手把、与手把连接的吊杆、设置在吊杆末端的吊耳,设置在吊耳上的吊带,设置在吊杆尾端的固定盘,所述吊杆设置在固定盘的中心位置处。 In order to solve the defects in the prior art that hoisting affects the disassembly and assembly of the crosshead pin, the hoisting crosshead pin is easy to slip, and it is difficult to wear and lose the pin, the utility model provides a crosshead pin disassembly device for a mud pump, which includes a handle, The suspension rod connected with the handle, the suspension lug arranged at the end of the suspension rod, the suspension strap arranged on the suspension lug, the fixed plate arranged at the tail end of the suspension rod, and the suspension rod is arranged at the center of the fixed disk.
本实用新型的一种优选实施方案是,所述十字头销拆装装置通过紧固螺栓与十字头销相连。 A preferred embodiment of the present utility model is that the crosshead pin dismounting device is connected with the crosshead pin through fastening bolts.
本实用新型的一种优选实施方案是,所述吊带穿过吊耳,并通过吊带吊起拆装装置。 A preferred embodiment of the utility model is that the sling passes through the lifting lug, and the dismounting device is lifted by the sling.
本实用新型的一种优选实施方案是,所述手把用于控制十字头销的起吊角度。 A preferred embodiment of the utility model is that the handle is used to control the lifting angle of the crosshead pin.
本实用新型提供十字头销的拆装原理和步骤是: The principle and steps of the disassembly and assembly of the crosshead pin provided by the utility model are:
组装十字头销的工作原理和步骤是: The working principle and steps of assembling the crosshead pin are:
步骤一:十字头销销孔内部凃有黄油,通过紧固螺栓连接固定盘和十字头销,吊带连接吊杆和十字头销,做好起吊的准备。 Step 1: Grease the inside of the crosshead pin hole, connect the fixed plate and the crosshead pin through fastening bolts, and connect the suspension rod and the crosshead pin with the sling, ready for lifting.
步骤二:控制手把,通过吊杆的吊带和吊耳将十字头销缓缓吊至与销孔同高位置,销尾对准销孔,轻推手把,将十字头销推入销孔,若销尾与销孔间有卡阻,轻轻晃动手把,微微调整十字头销角度,边调边推,直至十字头销全部推进;十字头销安装完毕,然后拆除十字头销上的紧固螺栓,使十字头销中的固定盘与泥浆泵分离。再拆除十字头销拆装装置。 Step 2: Control the handle, slowly lift the crosshead pin to the same height as the pin hole through the sling and lifting lug of the boom, align the pin tail with the pin hole, push the handle slightly, and push the crosshead pin into the pin hole, If there is jamming between the pin tail and the pin hole, gently shake the handle, slightly adjust the angle of the crosshead pin, and push it while adjusting until the crosshead pin is fully pushed in; Tighten the bolts so that the fixed plate in the crosshead pin is separated from the mud pump. Then remove the crosshead pin removal device.
拆装十字头销的工作原理和步骤是: The working principle and steps of disassembling and assembling the crosshead pin are:
通过紧固螺栓连接泥浆泵与十字头销上的固定盘,吊带连接吊杆和十字头销,在拆除的时候,晃动手把,使十字头销和十字头及连杆脱开;吊住十字头销,缓缓拉动手把,使其完全退出,脱销完毕。 Connect the mud pump and the fixed plate on the crosshead pin by fastening bolts, and connect the suspension rod and the crosshead pin with the sling. When removing it, shake the handle to disengage the crosshead pin from the crosshead and the connecting rod; hang the crosshead To remove the head pin, slowly pull the handle to make it withdraw completely, and the out-of-stock is completed.
本实用新型的技术效果是:(1)、起吊简洁,拆装快速,省力;(2)、拆装过程相对安全:因十字头销和吊装架用螺栓把合了起来,避免了其滑落状况的发生,拆装过程相对安全大大降低了人身意外伤害事故的发生;(3)、结构简单,制造成本低:用料常见,制造简单,避免了复杂的制造工艺和高昂的制造成本,且能较好的快速实现其拆装功能。 The technical effects of the utility model are: (1) simple lifting, fast disassembly and assembly, and labor-saving; (2) relatively safe disassembly process: because the crosshead pin and the hoisting frame are combined with bolts, the slipping situation is avoided The relatively safe disassembly and assembly process greatly reduces the occurrence of personal accidents; (3), simple structure, low manufacturing cost: common materials, simple manufacturing, avoiding complicated manufacturing processes and high manufacturing costs, and can It is better to quickly realize its disassembly function.
附图说明 Description of drawings
图1是本实用新型泥浆泵十字头销安装状态结构示意图; Fig. 1 is a schematic structural diagram of the installation state of the crosshead pin of the mud pump of the present invention;
图2是本实用新型泥浆泵十字头销拆除状态结构示意图。 Fig. 2 is a schematic diagram of the structure of the utility model when the crosshead pin of the mud pump is removed.
1-手把;2-吊杆;3-吊耳;4-吊带;5-固定盘;6-紧固螺栓;7-紧固螺栓;8-十字头销;9-泥浆泵销孔。 1-handle; 2-hanging rod; 3-hanging lug; 4-sling; 5-fixing plate; 6-fastening bolt; 7-fastening bolt; 8-cross head pin;
具体实施方式 Detailed ways
为了更清楚的说明本实用新型的技术方案,下面结合附图对本实用新型做进一步的说明。 In order to illustrate the technical solution of the utility model more clearly, the utility model will be further described below in conjunction with the accompanying drawings.
图1为本实用新型安装状态下的结构示意图,参照图1所示,在安装状态下,泥浆泵销孔9与十字头销8处于分开状态,十字头销8的前端通过紧固螺栓6与十字头销拆装装置的固定盘5联接,固定盘5的中心位置与吊杆2的尾端联接,在吊杆2的末端还设有吊耳3,吊耳3上设有吊带4,通过吊带4吊起泥浆泵十字头销拆装装置和十字头销8,在吊杆2的顶端还连接有手把1,通过手把1校准十字头销拆装装置的角度和方向,使控制的十字头销8能对准泥浆泵销孔9。 Fig. 1 is a schematic diagram of the structure of the utility model in the installed state. Referring to Fig. 1, in the installed state, the mud pump pin hole 9 and the crosshead pin 8 are in a separated state, and the front end of the crosshead pin 8 is connected to the crosshead pin 8 by the fastening bolt 6. The fixed plate 5 of the crosshead pin dismounting device is connected, and the center position of the fixed plate 5 is connected with the tail end of the suspender 2. At the end of the suspender 2, a lifting lug 3 is provided, and a suspender 4 is arranged on the lifting lug 3. Through The sling 4 lifts the mud pump crosshead pin dismounting device and the crosshead pin 8, and a handle 1 is connected to the top of the boom 2, and the angle and direction of the crosshead pin dismounting device are calibrated through the handle 1, so that the control The crosshead pin 8 can be aligned with the mud pump pin hole 9.
组装连接十字头销的工作原理和步骤有: The working principle and steps of assembling the connecting crosshead pin are as follows:
步骤一:十字头销销孔内部凃有黄油,通过紧固螺栓连接固定盘和十字头销,吊带连接吊杆和十字头销,做好起吊的准备。 Step 1: Grease the inside of the crosshead pin hole, connect the fixed plate and the crosshead pin through fastening bolts, and connect the suspension rod and the crosshead pin with the sling, ready for lifting.
步骤二:控制手把,通过吊杆的吊带和吊耳将十字头销缓缓吊至与销孔同高位置,销尾对准销孔,轻推手把,将十字头销推入销孔,若销尾与销孔间有卡阻,轻轻晃动手把,微微调整十字头销角度,边调边推,直至十字头销全部推进;十字头销安装完毕,然后拆除十字头销上的紧固螺栓,使十字头销中的固定盘与泥浆泵分离。再拆除十字头销拆装装置。 Step 2: Control the handle, slowly lift the crosshead pin to the same height as the pin hole through the sling and lifting lug of the boom, align the pin tail with the pin hole, push the handle slightly, and push the crosshead pin into the pin hole, If there is jamming between the pin tail and the pin hole, gently shake the handle, slightly adjust the angle of the crosshead pin, and push it while adjusting until the crosshead pin is fully pushed in; Tighten the bolts so that the fixed plate in the crosshead pin is separated from the mud pump. Then remove the crosshead pin removal device.
拆装十字头销的工作原理和步骤有:十字头销拆装装置包括手把1、与手把连接的吊杆2、设置在吊杆2末端的吊耳3,设置在吊耳上的吊带4,设置在吊杆尾端的固定盘5,所述吊杆2设置在固定盘5的中心位置处。吊杆2与固定盘5成90°的夹角。固定盘5通过紧固螺栓6与十字头销拆装装置连接,拆装步骤是通过紧固螺栓6连接泥浆泵与十字头销上的固定盘5,吊带连接吊杆2和十字头销8,在拆除的时候,晃动手把1,缓缓拉动手把1,使十字头销8和泥浆泵销孔9缓慢分开,并通过吊带4和吊耳3吊起十字头销8和十字头销拆装装置的角度和偏位,使其完全退出,脱销完毕。 The working principle and steps of crosshead pin disassembly and assembly are as follows: the crosshead pin disassembly device includes handle 1, suspender 2 connected with the handle, lifting lug 3 set at the end of suspender 2, and sling set on the lifting lug 4. The fixed plate 5 arranged at the tail end of the boom, and the said boom 2 is arranged at the center of the fixed plate 5 . Suspender 2 forms an included angle of 90° with fixed disk 5 . The fixed plate 5 is connected with the crosshead pin dismounting device through the fastening bolt 6. The dismounting step is to connect the mud pump and the fixed plate 5 on the crosshead pin through the fastening bolt 6, and the sling connects the boom 2 and the crosshead pin 8. When dismantling, shake the handle 1 and slowly pull the handle 1 to slowly separate the crosshead pin 8 and the mud pump pin hole 9, and lift the crosshead pin 8 and the crosshead pin through the sling 4 and the lifting lug 3 to remove them. Check the angle and offset of the installation device so that it is completely withdrawn and the out-of-stock is completed.
以上所述实施例仅表达了本实用新型的实施方式,其描述较为详细,只要本领域的技术人员在查看到本实用新型的实施例后,不脱离本实用新型构思的前提下,所做的改变都属于本实用新型的保护范围。但本文所述的实施例不能理解为对本实用新型的保护范围限制。 The above-mentioned embodiment only expresses the implementation mode of the present utility model, and its description is comparatively detailed, as long as those skilled in the art check the embodiment of the present utility model, under the premise of not departing from the concept of the utility model, what is done Changes all belong to the protection scope of the present utility model. However, the embodiments described herein should not be construed as limiting the protection scope of the present utility model.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420651345.9U CN204310678U (en) | 2014-11-04 | 2014-11-04 | A kind of mud pump cross head pin attaching/detaching apparatus |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420651345.9U CN204310678U (en) | 2014-11-04 | 2014-11-04 | A kind of mud pump cross head pin attaching/detaching apparatus |
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| CN204310678U true CN204310678U (en) | 2015-05-06 |
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| CN201420651345.9U Expired - Fee Related CN204310678U (en) | 2014-11-04 | 2014-11-04 | A kind of mud pump cross head pin attaching/detaching apparatus |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106744269A (en) * | 2015-11-25 | 2017-05-31 | 沈阳鼓风机集团股份有限公司 | Crosshead pin hanging apparatus |
| CN111503056A (en) * | 2020-05-15 | 2020-08-07 | 上海电气凯士比核电泵阀有限公司 | A pump cover disassembly device and disassembly method |
-
2014
- 2014-11-04 CN CN201420651345.9U patent/CN204310678U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106744269A (en) * | 2015-11-25 | 2017-05-31 | 沈阳鼓风机集团股份有限公司 | Crosshead pin hanging apparatus |
| CN106744269B (en) * | 2015-11-25 | 2018-07-03 | 沈阳鼓风机集团股份有限公司 | Crosshead pin hanging apparatus |
| CN111503056A (en) * | 2020-05-15 | 2020-08-07 | 上海电气凯士比核电泵阀有限公司 | A pump cover disassembly device and disassembly method |
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Granted publication date: 20150506 |