CN204310096U - Materials device is broadcasted in a kind of rotary suction - Google Patents
Materials device is broadcasted in a kind of rotary suction Download PDFInfo
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- CN204310096U CN204310096U CN201420762744.2U CN201420762744U CN204310096U CN 204310096 U CN204310096 U CN 204310096U CN 201420762744 U CN201420762744 U CN 201420762744U CN 204310096 U CN204310096 U CN 204310096U
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- 239000000463 material Substances 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 claims description 8
- 239000010985 leather Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 abstract description 3
- 238000012856 packing Methods 0.000 abstract description 2
- 235000014347 soups Nutrition 0.000 abstract 3
- 238000004806 packaging method and process Methods 0.000 description 23
- 239000002674 ointment Substances 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000011505 plaster Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Abstract
Description
技术领域 technical field
本实用新型涉及一种送料装置,具体涉及一种将料仓中的药膏贴包装袋送至输送平台上的送料装置。 The utility model relates to a feeding device, in particular to a feeding device for sending ointment paste packaging bags in a feed bin to a conveying platform.
背景技术 Background technique
在现有的技术中,膏药贴包装机上一般都是采用间歇运动摇摆杆式吸放送料,如图4所示,这种摇摆杆式结构在回摆接料的过程就占去了一半时间,其最大摇摆次数在70次/分钟左右,送料效率非常低,只能匹配在低速装盒包装机上,不能满足客户对产能的需求;另外,原有的气源采用内埋式O型圈气路,这种结构不易发现气路哪里出问题,一旦出现气路堵塞,需要将整个吸盘拆开清理再组装,费时又费力。 In the existing technology, plaster sticking and packaging machines generally adopt the intermittent motion rocking rod type suction and feeding, as shown in Figure 4, this rocking rod structure takes up half of the time in the process of swinging back and feeding materials. The maximum number of swings is about 70 times per minute, and the feeding efficiency is very low. It can only be matched with low-speed cartoning and packaging machines, which cannot meet the customer's demand for production capacity. In addition, the original air source adopts a built-in O-ring air circuit , This structure is not easy to find out where the gas path is wrong. Once the gas path is blocked, the entire suction cup needs to be disassembled, cleaned and reassembled, which is time-consuming and laborious.
发明内容 Contents of the invention
鉴于现有技术存在的不足,本实用新型创新提供了一种送料效率高,气路容易监测与维修的旋转式吸放送料装置,该送料装置包括有机架与驱动机构,其特征在于:所述机架上可转动地安装有左右转盘,所述左右转盘之间可转动地安装有吸杆,所述驱动机构驱动左右转盘与吸杆配合转动,所述吸杆上安装有与气源连通的吸嘴。 In view of the deficiencies in the prior art, the utility model innovatively provides a rotary suction-release feeding device with high feeding efficiency and easy monitoring and maintenance of the gas circuit. The feeding device includes a frame and a driving mechanism, and is characterized in that: The left and right turntables are rotatably installed on the frame, and the suction rods are rotatably installed between the left and right turntables. The driving mechanism drives the left and right turntables to rotate in cooperation with the suction rods. the nozzle.
所述吸杆具有三个,三个吸杆沿圆周平均地安装于左右转盘之间,所述吸杆上安装有多个吸嘴;当第一个吸杆转至输送平台正上方时,第一个吸杆上的吸嘴正对着输送平台,准备放料;第二个吸杆此时处于料仓旁,第二个吸杆上的吸嘴正对着料仓出口,准备吸料;而第三个吸杆此刻正处于送料过程中。 There are three suction rods, and the three suction rods are evenly installed between the left and right turntables along the circumference, and a plurality of suction nozzles are installed on the suction rods; when the first suction rod is turned directly above the conveying platform, the second suction rod The suction nozzle on one suction rod is facing the conveying platform, ready to discharge; the second suction rod is next to the silo at this time, and the suction nozzle on the second suction rod is facing the outlet of the silo, ready to suck; And the third suction rod is in the feeding process at the moment.
所述驱动机构包括有电机以及与电机传动连接的旋转轴,所述旋转轴通过旋转座安装于机架上,所述左转盘固定安装于旋转轴上;所述旋转轴上还固定安装有中心齿轮,所述吸杆左端设有外行星齿轮,所述外行星齿轮与中心齿轮之间安装有中间行星齿轮,所述中间行星齿轮分别与中心齿轮和外行星齿轮啮合。 The drive mechanism includes a motor and a rotating shaft connected to the motor, the rotating shaft is mounted on the frame through a rotating seat, the left turntable is fixedly mounted on the rotating shaft; the rotating shaft is also fixedly mounted with For the central gear, the left end of the suction rod is provided with an outer planetary gear, and an intermediate planetary gear is installed between the outer planetary gear and the central gear, and the intermediate planetary gear meshes with the central gear and the outer planetary gear respectively.
所述气源包括有真空泵与旋转供气源,所述真空泵与旋转供气源连通,所述旋转供气源安装于旋转轴上,所述旋转轴具有轴心中空,所述旋转供气源通过皮管穿过中空与吸嘴连通。 The air source includes a vacuum pump and a rotating air supply source, the vacuum pump communicates with the rotating air supply source, the rotating air supply source is installed on a rotating shaft, the rotating shaft has a hollow center, and the rotating air supply source The leather tube passes through the hollow and communicates with the suction nozzle.
所述吸杆上设有多个吸嘴,所述吸杆具有轴心腔,所述皮管通过接头与轴心腔连通,所述吸嘴与轴心腔连通。 The suction rod is provided with a plurality of suction nozzles, the suction rod has an axial cavity, the leather tube communicates with the axial cavity through a joint, and the suction nozzles communicate with the axial cavity.
所述左转盘的左侧还设有同轴心的内转盘,所述内转盘通过连接件与左转盘固定连接,所述内转盘与左转盘保持一定的距离,所述中心齿轮、中间行星齿轮以及外行星齿轮安装于内转盘与左转盘之间。 The left side of the left turntable is also provided with a coaxial inner turntable, the inner turntable is fixedly connected with the left turntable through a connecting piece, the inner turntable is kept at a certain distance from the left turntable, the central gear, The middle planetary gear and the outer planetary gear are installed between the inner turntable and the left turntable.
所述吸杆下方、输送平台上方设有左右平台料仓,所述左右平台料仓分别与左右气缸传动连接。 The left and right platform feed bins are arranged below the suction rod and above the conveying platform, and the left and right platform feed bins are respectively connected to the left and right cylinders through transmission.
按照本实用新型提供的旋转式吸放送料装置由于送料效率高,不仅可以匹配在间歇式装盒机上,还可以配合下方的平台料仓为连续高速包装机送料,显著提高了该装置的匹配度;另外,由于采用外置式旋转供气气路装置,监测方便,只需更换供气装置即可。 Due to the high feeding efficiency of the rotary suction-release feeding device provided by the utility model, it can not only be matched on the intermittent cartoning machine, but also can be used to feed the continuous high-speed packaging machine with the platform silo below, which significantly improves the matching degree of the device ; In addition, due to the use of an external rotary air supply gas circuit device, monitoring is convenient, and only the gas supply device needs to be replaced.
附图说明 Description of drawings
图1为本实用新型与装盒机的立体图; Fig. 1 is the perspective view of the utility model and cartoning machine;
图2为本实用新型结构剖视图; Fig. 2 is a structural sectional view of the utility model;
图3为本实用新型下方输送平台与平台料仓的示意图; Fig. 3 is the schematic diagram of the lower conveying platform and the platform silo of the utility model;
图4为现有的间歇运动摇摆杆式吸放送料装置与装盒机的立体图。 Fig. 4 is a perspective view of an existing intermittent motion rocker type sucking and releasing feeding device and a cartoning machine.
具体实施方式 Detailed ways
如图1所示,该送料装置安装于装盒机10一侧,两者通过输送平台8衔接起来,送料装置将料仓1内的药膏贴包装袋11送到输送平台8上,再由输送平台8将药膏贴包装袋11送往装盒机10进行入盒包装。如图4所示,现有装盒机的送料装置一般采用摇摆杆式吸放送料,即通过摇摆杆从料仓内吸取物料,再送到输送平台上方放料,之后又往回摆去吸料,这种采用摆杆的结构,回摆就占去了一半的送料时间,效率很低。 As shown in Figure 1, the feeding device is installed on one side of the cartoning machine 10, and the two are connected through the conveying platform 8. The platform 8 sends the ointment patch packaging bag 11 to the cartoning machine 10 for box packing. As shown in Figure 4, the feeding device of the existing cartoning machine generally adopts the swing rod type suction and discharge feeding, that is, the swing rod sucks the material from the silo, and then sends it to the top of the conveying platform to discharge the material, and then swings back to absorb the material , This kind of structure adopts the swing rod, and the back swing takes up half of the feeding time, and the efficiency is very low.
为此,本实用新型创新提供了一种高效的旋转式吸放送料装置,如图1与2所示,该装置包括有机架2,在机架2上可转动地安装有左右转盘3、31,在左右转盘3、31之间可转动地安装有吸杆5,通过驱动机构的驱动,左右转盘3、31与吸杆5便能各自转动起来,由于吸杆5安装于左右转盘3、31上,因此,吸杆5除了能绕左右转盘3、31的轴心转动外,还能自行转动,而安装在吸杆5上的吸嘴6也跟随吸杆5动作起来;吸杆5绕左右转盘3、31的轴心转动是为了带动吸嘴6在料仓1与输送平台8之间往返送料,吸杆5自转是为了让吸嘴6能正面吸住料仓1内的药膏贴包装袋11,由于贮存药膏贴包装袋11的料仓1为长条形,其与输送平台8具有一定的角度,为了让药膏贴包装袋11更好地滑下以及兼顾料仓能与药膏贴包装设备衔接实现联动生产,这里的角度一般设置在45°左右,这样当左右转盘3、31带着吸杆6到达吸附位置时,配合吸杆5的自转,吸嘴6就能正面吸附住药膏贴包装袋11,左右转盘3、31与吸杆5配合转动也就是这个意思。 For this reason, the utility model innovatively provides a kind of high-efficiency rotary sucking and releasing feeding device, as shown in Figure 1 and 2, this device comprises frame 2, and left and right turntables 3, rotatably installed on frame 2, 31. A suction rod 5 is rotatably installed between the left and right turntables 3, 31. Driven by the drive mechanism, the left and right turntables 3, 31 and the suction rod 5 can rotate respectively. Since the suction rod 5 is installed on the left and right turntables 3, 31, therefore, in addition to being able to rotate around the axis of the left and right turntables 3 and 31, the suction rod 5 can also rotate by itself, and the suction nozzle 6 installed on the suction rod 5 also moves with the suction rod 5; The rotation of the axis of the left and right turntables 3 and 31 is to drive the suction nozzle 6 to feed materials back and forth between the silo 1 and the conveying platform 8, and the rotation of the suction rod 5 is to allow the suction nozzle 6 to positively suck the ointment package in the hopper 1 Bag 11, because the silo 1 for storing the ointment paste packaging bag 11 is elongated, it has a certain angle with the conveying platform 8, in order to allow the ointment paste packaging bag 11 to slide down better and to take into account that the silo can be packaged with the ointment paste The equipment is connected to realize the linkage production. The angle here is generally set at about 45°, so that when the left and right turntables 3 and 31 reach the adsorption position with the suction rod 6, and with the rotation of the suction rod 5, the suction nozzle 6 can absorb the ointment in front Packaging bag 11, left and right turntables 3,31 cooperate with suction rod 5 to rotate just this meaning.
以三个吸杆,一个吸杆上设有三个吸嘴为例:三个吸杆5沿圆周平均地安装于左右转盘3、31之间,当一个吸杆5转至输送平台8正上方时,此时该吸杆5上的三个吸嘴6因吸杆5的自转正对着输送平台8,准备放料;而靠近料仓1的吸杆5此时正好处于接料位置,该吸杆5上的三个吸嘴6也因吸杆5的自转正对着料仓1内斜放着的药膏贴包装袋11,准备吸料;第三个吸杆5则正处于送料过程中;当启动时,左右转盘3、31转动,三个吸杆5以及吸杆5上的吸嘴6就能轮转工作起来。这种多吸杆旋转式送料相比单一的摆臂送料方式,省去了回摆接料的时间,大大提高了送料效率,再配合下方的平台料仓7,可以为连续高速包装机送料,进一步提升了该送料装置的匹配度。需要一提的是,吸杆5可以为一个,可以将它装配到效率要求不高的装盒机上;也可以为多个,将它装配到大型的对生产效率要求很高的装盒机上;一般情况下设置三个最为合理,基本上能满足现有普通装盒机的高效率生产要求。 Take three suction rods and three suction nozzles on one suction rod as an example: the three suction rods 5 are evenly installed between the left and right turntables 3 and 31 along the circumference. At this time, the three suction nozzles 6 on the suction rod 5 are facing the conveying platform 8 due to the rotation of the suction rod 5, and are ready to discharge; The three suction nozzles 6 on the rod 5 are also facing the ointment paste packaging bag 11 placed obliquely in the feed bin 1 due to the rotation of the suction rod 5, and are ready to suck materials; the third suction rod 5 is in the feeding process; When starting, the left and right turntables 3, 31 rotate, and the suction nozzles 6 on the three suction rods 5 and the suction rod 5 can work in rotation. Compared with the single swing arm feeding method, this multi-suction rod rotary feeding method saves the time of swinging back and forth, greatly improving the feeding efficiency. Combined with the platform silo 7 below, it can feed continuous high-speed packaging machines. The matching degree of the feeding device is further improved. What needs to be mentioned is that the suction rod 5 can be one, and it can be assembled on a cartoning machine with low efficiency requirements; it can also be multiple, and it can be assembled on a large cartoning machine that requires high production efficiency; Generally, it is most reasonable to set three, which can basically meet the high-efficiency production requirements of existing ordinary cartoning machines.
左右转盘3、31与吸杆5的转动是由驱动机构驱动的。如图2所示,该驱动机构包括有电机16以及与电机16传动连接的旋转轴14,旋转轴14通过旋转座17安装于机架2上,其中左转盘3固定安装于旋转轴14上,当旋转轴14带着左转盘3转动,吸杆5与右转盘31也跟着转动起来,这样吸杆5便能绕左右转盘3、31的轴心转动起来;为了能让吸杆5自转起来,在旋转轴14上还固定安装有中心齿轮19,吸杆5左端安装有外行星齿轮21,在外行星齿轮21与中心齿轮19之间安装有中间行星齿轮20,该中间行星齿轮20分别与中心齿轮19和外行星齿轮21啮合,其中中间行星齿轮20通过中间行星齿轮轴201可转动地安装于左转盘上,外行星齿轮21通过外行星齿轮轴210与吸杆5固定连接;当左转盘3转动,中间行星齿轮20绕中心齿轮19转动,中间行星齿轮20转动,带动外行星齿轮21转动,这样吸杆5(通过轴承可转动安装于左转盘3上)便能自转起来;通过调节各个齿轮的大小,就能使吸嘴6转动到料仓1的位置时,刚好正对着药膏贴包装袋11,从而将药膏贴包装袋11从料仓1中顺利地吸出来。 The rotation of left and right turntables 3,31 and suction rod 5 is driven by a drive mechanism. As shown in Figure 2, the drive mechanism includes a motor 16 and a rotating shaft 14 connected to the motor 16. The rotating shaft 14 is mounted on the frame 2 through a rotating base 17, wherein the left turntable 3 is fixedly mounted on the rotating shaft 14. , when the rotating shaft 14 rotates with the left turntable 3, the suction rod 5 and the right turntable 31 also rotate accordingly, so that the suction rod 5 can rotate around the axes of the left and right turntables 3, 31; in order to allow the suction rod 5 Rotation gets up, on the rotating shaft 14 is also fixedly installed with the central gear 19, the outer planetary gear 21 is installed on the left end of the suction rod 5, and the intermediate planetary gear 20 is installed between the outer planetary gear 21 and the central gear 19, and the intermediate planetary gear 20 respectively Mesh with the central gear 19 and the outer planetary gear 21, wherein the intermediate planetary gear 20 is rotatably installed on the left turntable through the intermediate planetary gear shaft 201, and the outer planetary gear 21 is fixedly connected with the suction rod 5 through the outer planetary gear shaft 210; The left turntable 3 rotates, the middle planetary gear 20 rotates around the central gear 19, the middle planetary gear 20 rotates, and drives the outer planetary gear 21 to rotate, so that the suction rod 5 (rotatably mounted on the left turntable 3 through a bearing) can rotate automatically ; By adjusting the size of each gear, when the suction nozzle 6 is rotated to the position of the feed bin 1, it is just facing the ointment paste packaging bag 11, thereby the ointment paste packaging bag 11 is sucked out from the feed bin 1 smoothly.
吸嘴6是由真空泵9产生真空为其提供气源,真空泵9与一个外置式旋转供气源13连通,吸嘴6的吸放也是由该旋转供气源13控制,当光电眼检测到吸嘴6到达输送平台8时就控制供气源13停止供气,从而实现放料;当光电眼检测到吸嘴6到达料仓1时就控制供气源13供气,从而实现吸料,这些都为现有技术,这里不再赘述。该旋转供气源13安装于旋转轴14上,旋转轴14具有轴心中空15,旋转供气源13就是通过皮管穿过中空15与气嘴6连通(这样结构更加紧凑),一般吸杆5上设置有多个吸嘴6,为了使多个吸嘴6能同时工作,本实用新型的吸杆5内设有轴心腔50,每个吸嘴6与轴心腔50连通,而皮管通过接头22与吸杆5的轴心腔50连通。另外,值得一提的是,为了提高左右转盘3、31的稳定性,本实用新型还在左转盘3的左侧设有与左转盘3同轴心的内转盘4,内转盘4通过连接件18与左转盘3固定连接起来,由于内转盘4安装于左转盘3上,并与左转盘3具有一定的距离,这就相当于在重量提升不明显的情况下,加宽了左转盘3的宽度,由于左转盘3变宽,那么转动起来也就更加稳定;另外,本实用新型还将中心齿轮19、中间行星齿轮轴201与外行星齿轮轴210安装于内转盘4与左转盘3之间,由于内转盘4的辅助,同时也确保了各个齿轮的稳定性。 The suction nozzle 6 is provided with a vacuum generated by the vacuum pump 9 to provide an air source. The vacuum pump 9 communicates with an external rotary air supply source 13. The suction and release of the suction nozzle 6 is also controlled by the rotary air supply source 13. When the photoelectric eye detects the suction When the nozzle 6 reaches the conveying platform 8, the air supply source 13 is controlled to stop the air supply, thereby realizing discharging; when the photoelectric eye detects that the suction nozzle 6 reaches the bin 1, the air supply source 13 is controlled to supply air, thereby realizing material suction. All are existing technologies, and will not be repeated here. The rotating air supply source 13 is installed on the rotating shaft 14, and the rotating shaft 14 has a hollow 15 in the center of the shaft. The rotating air supply source 13 communicates with the air nozzle 6 through the hollow 15 through the leather tube (so that the structure is more compact), and the general suction rod 5 is provided with a plurality of suction nozzles 6, in order to make a plurality of suction nozzles 6 work simultaneously, the suction rod 5 of the present utility model is provided with an axial cavity 50, each suction nozzle 6 communicates with the axial cavity 50, and the skin The pipe communicates with the axial cavity 50 of the suction rod 5 through the joint 22 . In addition, it is worth mentioning that, in order to improve the stability of the left and right turntables 3, 31, the utility model is also provided with an inner turntable 4 coaxial with the left turntable 3 on the left side of the left turntable 3, and the inner turntable 4 passes through The connecting piece 18 is fixedly connected with the left turntable 3. Since the inner turntable 4 is installed on the left turntable 3 and has a certain distance from the left turntable 3, this is equivalent to widening the The width of the left turntable 3 is increased, because the left turntable 3 becomes wider, so the rotation is more stable; in addition, the utility model also installs the central gear 19, the intermediate planetary gear shaft 201 and the outer planetary gear shaft 210 on the inner turntable 4 and the left turntable 3, due to the assistance of the inner turntable 4, the stability of each gear is also ensured simultaneously.
本实用新型提供的送料装置送料效率高,结构合理,它既符合间歇式装盒机加料需求,也能满足连续装盒机高速包装要求,在上文已经提到,只要在输送平台8上方设置分别由两个气缸带动移动的左右平台料仓7,就能为连续装盒机送料,如图3所示,当下方的输送平台8连续输送时,送料装置就将药膏贴包装袋11叠加到左右平台料仓7上,当设定格数的装盒格仓(即输送平台8)通过后,气缸带动左右平台料仓7反向移动打开,从而使叠加后的药膏贴包装袋11一次性均匀地落入装盒格仓内,然后完成后道连续高速装盒包装;而间歇式装盒包装时,左右转盘3、31间隙式旋转,直接将膏药贴包装袋11放入装盒格仓中,通过装盒机格仓向前运动设定格数完成膏药贴叠加,实现间歇式装盒包装。该送料装置结构独立,适用范围广泛,不仅可满足膏药贴装盒加料包装,也满足泡沫盒数片包装及吸放版块填料包装设备,只需与包装设备组合即可包装生产。 The feeding device provided by the utility model has high feeding efficiency and reasonable structure. It not only meets the feeding requirements of intermittent cartoning machines, but also meets the high-speed packaging requirements of continuous cartoning machines. The left and right platform feed bins 7 driven by two cylinders respectively can feed the continuous cartoning machine. As shown in Figure 3, when the conveying platform 8 below is continuously conveyed, the feeding device will superimpose the ointment sticker packaging bag 11 on the On the left and right platform silos 7, when the boxing compartments (that is, the conveying platform 8) with the set number of grids pass through, the cylinder drives the left and right platform silos 7 to move in reverse to open, so that the superimposed ointment sticker packaging bags 11 are disposable Evenly fall into the boxing compartment, and then complete the subsequent continuous high-speed boxing packaging; while intermittent boxing packaging, the left and right turntables 3, 31 rotate intermittently, and directly put the plaster sticker packaging bag 11 into the boxing compartment In the process, the stacking of plasters is completed by moving forward the compartment of the cartoning machine to set the number of grids, realizing intermittent cartoning and packaging. The feeding device is independent in structure and has a wide range of applications. It can not only meet the feeding and packaging of plaster sticking boxes, but also meet the requirements of foam box multi-piece packaging and suction and release plate filling packaging equipment. It can be packaged and produced only by combining with packaging equipment.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420762744.2U CN204310096U (en) | 2014-12-08 | 2014-12-08 | Materials device is broadcasted in a kind of rotary suction |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104443531A (en) * | 2014-12-08 | 2015-03-25 | 浙江希望机械有限公司 | Rotary suction-release feeding device |
| CN109896099A (en) * | 2019-04-08 | 2019-06-18 | 上海禹贵机械有限公司 | Liner folding machine, fragment folding machine and mounted box complete machine |
| CN114671079A (en) * | 2022-04-13 | 2022-06-28 | 吴江古乐包装有限公司 | A kind of mechanized paper spoon feeding equipment and using method thereof |
-
2014
- 2014-12-08 CN CN201420762744.2U patent/CN204310096U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104443531A (en) * | 2014-12-08 | 2015-03-25 | 浙江希望机械有限公司 | Rotary suction-release feeding device |
| CN109896099A (en) * | 2019-04-08 | 2019-06-18 | 上海禹贵机械有限公司 | Liner folding machine, fragment folding machine and mounted box complete machine |
| CN114671079A (en) * | 2022-04-13 | 2022-06-28 | 吴江古乐包装有限公司 | A kind of mechanized paper spoon feeding equipment and using method thereof |
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