CN204308162U - A kind of casing forming mold - Google Patents
A kind of casing forming mold Download PDFInfo
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- CN204308162U CN204308162U CN201420665417.5U CN201420665417U CN204308162U CN 204308162 U CN204308162 U CN 204308162U CN 201420665417 U CN201420665417 U CN 201420665417U CN 204308162 U CN204308162 U CN 204308162U
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- 238000000465 moulding Methods 0.000 claims abstract description 74
- 239000003292 glue Substances 0.000 claims abstract description 28
- 230000015572 biosynthetic process Effects 0.000 claims description 11
- 230000005465 channeling Effects 0.000 claims 1
- 239000007788 liquid Substances 0.000 description 8
- 239000004576 sand Substances 0.000 description 7
- 239000002184 metal Substances 0.000 description 6
- 238000010112 shell-mould casting Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
本实用新型提供了一种壳体成型模具,包括模箱,模座,成型模芯和浇口套;所述模箱包括动模箱和定模箱,所述模座包括动模座和定模座,所述动模座设于所述动模箱,所述定模座设于所述定模箱;所述模座容置于所述模箱中,所述成型模芯容置于所述模座中,且所述成型模芯和所述模座之间具有工件的成型空腔,所述成型模芯的开模方向沿水平方向设置,所述浇口套沿所述成型模芯的开模方向设置于所述模箱,且所述浇口套沿所述成型模芯的开模方向设有注浇道,所述模座上设有连通所述注浇道和所述成型空腔的流道,所述流道引导工件胶液从注浇道流入所述成型空腔,所述流道对工件胶液的引导方向垂直所述成型模芯的开模方向,所述流道设于所述成型空间的下方。
The utility model provides a shell forming mold, which comprises a mold box, a mold base, a molding core and a sprue sleeve; the mold box includes a movable mold box and a fixed mold box, and the mold base includes a movable mold base and a fixed mold box. mold base, the movable mold base is arranged in the movable mold box, the fixed mold base is arranged in the fixed mold box; the mold base is accommodated in the mold box, and the molding core is accommodated in In the mold base, there is a molding cavity of the workpiece between the molding core and the mold base, the mold opening direction of the molding core is set along the horizontal direction, and the sprue sleeve is arranged along the molding die The mold opening direction of the core is set in the mold box, and the sprue bushing is provided with a sprue along the mold opening direction of the forming mold core, and the mold base is provided with a gate connecting the sprue and the mold base. The runner of the molding cavity, the runner guides the workpiece glue from the sprue to flow into the molding cavity, the guide direction of the runner to the workpiece glue is perpendicular to the mold opening direction of the molding core, the The runner is arranged below the molding space.
Description
技术领域technical field
本实用新型涉及工件成型技术领域,具体地,涉及一种壳体成型模具。The utility model relates to the technical field of workpiece forming, in particular to a shell forming die.
背景技术Background technique
用于成型铸造模的模具主要包括上模箱,下模箱,内形成型模、模芯成型模以及浇口套,内形成型模和模芯成型模之间具有成型空腔,浇口套设于模箱中连通所述成型空腔,供工件胶液输入所述成型空腔铸造成型。现有技术中,工件胶液进入成型空腔的方向通常为工件的开模方向。然而,这样的设计工件胶液进入成型空腔后沿模芯成型模周边流动,不仅容易出现工件胶液分布不均匀的情况,而且不能充分排除成型空腔中的空气,空气混入胶液中产生气泡,从而造成工件出现冷纹、冷隔和砂孔等缺陷,产生不合格产品。The mold used for the shape casting mold mainly includes an upper mold box, a lower mold box, an inner forming mold, a core forming mold and a sprue sleeve. There is a molding cavity between the inner forming mold and the core forming mold, and the sprue sleeve It is provided in the mold box to communicate with the molding cavity, and the workpiece glue is input into the molding cavity for casting and molding. In the prior art, the direction in which the workpiece glue enters the molding cavity is usually the mold opening direction of the workpiece. However, in such a design, the workpiece glue enters the molding cavity and flows along the periphery of the core forming mold, which is not only prone to uneven distribution of the workpiece glue, but also cannot fully remove the air in the molding cavity, and the air mixed into the glue will cause Air bubbles will cause defects such as cold lines, cold shuts and sand holes in the workpiece, resulting in substandard products.
实用新型内容Utility model content
为了克服现有技术的不足,本实用新型提供了一种壳体成型模具,将工件胶液进入成型空腔的方向改为与工件的开模方向垂直,且工件胶液进入成型空腔的入口位于所述成型空腔的下方,从而使胶液进入成型空腔后,液面逐渐上升,从而避免胶液在成型空间分布不均匀的情况,并能充分排除成型空腔中的空气,使工件表面光滑,避免出现冷纹、冷隔和砂孔等缺陷,产品合格率高。In order to overcome the deficiencies of the prior art, the utility model provides a shell forming mold, which changes the direction of the workpiece glue entering the forming cavity to be perpendicular to the mold opening direction of the workpiece, and the workpiece glue enters the entrance of the forming cavity It is located below the molding cavity, so that after the glue enters the molding cavity, the liquid level rises gradually, thereby avoiding the uneven distribution of the glue in the molding space, and can fully remove the air in the molding cavity, so that the workpiece The surface is smooth, avoiding defects such as cold lines, cold shuts and sand holes, and the product qualification rate is high.
本实用新型的技术方案如下:一种壳体成型模具,包括模箱,模座,成型模芯和浇口套;所述模箱包括动模箱和定模箱,所述模座包括动模座和定模座,所述动模座设于所述动模箱,所述定模座设于所述定模箱;所述模座容置于所述模箱中,所述成型模芯容置于所述模座中,且所述成型模芯和所述模座之间具有工件的成型空腔,所述成型模芯的开模方向沿水平方向设置,所述浇口套沿所述成型模芯的开模方向设置于所述模箱,且所述浇口套沿所述成型模芯的开模方向设有注浇道,其特征在于,所述模座上设有连通所述注浇道和所述成型空腔的流道,所述流道引导工件胶液从注浇道流入所述成型空腔,所述流道对工件胶液的引导方向垂直所述成型模芯的开模方向,所述流道设于所述成型空间的下方。The technical scheme of the utility model is as follows: a mold for forming a shell, including a mold box, a mold base, a molding core and a sprue sleeve; the mold box includes a movable mold box and a fixed mold box, and the mold base includes a movable mold box seat and fixed mold seat, the movable mold seat is arranged in the movable mold box, the fixed mold seat is arranged in the fixed mold box; the mold seat is accommodated in the mold box, and the molding core It is accommodated in the mold base, and there is a molding cavity of the workpiece between the molding core and the mold base, the mold opening direction of the molding core is set along the horizontal direction, and the sprue sleeve is set along the The mold opening direction of the forming mold core is set in the mold box, and the sprue sleeve is provided with a sprue along the mold opening direction of the forming mold core. The sprue and the flow path of the molding cavity, the flow path guides the workpiece glue from the sprue to flow into the molding cavity, and the guide direction of the flow path to the workpiece glue is perpendicular to the molding core In the mold opening direction, the flow channel is arranged below the molding space.
所述流道呈“Y”形设置,“Y”形的两个分支为流道的分流道。The flow channel is arranged in a "Y" shape, and the two branches of the "Y" shape are the branch channels of the flow channel.
所述成型模芯的一端容置于所述定模座,所述流道设在所述定模座上。One end of the molding core is accommodated in the fixed mold base, and the flow channel is arranged on the fixed mold base.
所述定模座在邻近所述成型空腔的侧面上凹陷形成溢流口,该溢流口在定模座上向外向下凹陷形成溢流槽,所述下模座上还设有排气槽,所述排气槽一端连通大气,另一端连通所述溢流槽。The fixed die base is recessed on the side adjacent to the molding cavity to form an overflow port, and the overflow port is recessed outwards and downwards on the fixed die base to form an overflow groove, and the lower die base is also provided with an exhaust One end of the exhaust groove is connected to the atmosphere, and the other end is connected to the overflow groove.
所述溢流口,所述溢流槽和所述排气槽均设于所述定模座的上部。The overflow port, the overflow groove and the exhaust groove are all arranged on the upper part of the fixed mold base.
所述壳体成型模具还具有分流锥,所述分流锥插置于该注浇道。The shell forming mold also has a splitter cone inserted into the sprue.
所述分流锥与所述注浇道的侧壁之间形成分流入浇道,所述分流入浇道连通所述流道和所述注浇道。A split inflow channel is formed between the splitter cone and the side wall of the sprue, and the split inflow channel communicates with the runner and the sprue.
较佳地,所述分流入浇道沿所述成型模芯的开模方向的长度大于等于毫米且小于等于毫米,所述注浇道之入口端的外端面至分流锥的端面沿所述成型模芯开模方向的长度大于等于120毫米且小于等于360毫米。Preferably, the length of the split inflow runner along the mold opening direction of the molding core is greater than or equal to millimeters and less than or equal to millimeters, and the outer end surface of the inlet end of the sprue to the end surface of the splitter cone is along the length of the molding die. The length of the core in the mold opening direction is greater than or equal to 120 mm and less than or equal to 360 mm.
所述动模座和所述定模座上分别设有相互匹配的凸块和凹槽。The movable mold base and the fixed mold base are respectively provided with mutually matching protrusions and grooves.
本实用新型的有益效果为:所述壳体成型模具,将工件胶液进入成型空腔的方向改为与工件的开模方向垂直,且工件胶液进入成型空腔的入口位于所述成型空腔的下方,从而使胶液进入成型空腔后,液面逐渐上升,从而避免胶液在成型空间分布不均匀的情况,并能充分排除成型空腔中的空气,使工件表面光滑,避免出现冷纹、冷隔和砂孔等缺陷,产品合格率高。The beneficial effects of the utility model are as follows: in the shell forming mold, the direction in which the workpiece glue enters the forming cavity is changed to be perpendicular to the mold opening direction of the workpiece, and the entrance of the workpiece glue entering the forming cavity is located in the forming cavity. The bottom of the cavity, so that after the glue enters the molding cavity, the liquid level rises gradually, thereby avoiding the uneven distribution of the glue in the molding space, and can fully remove the air in the molding cavity, making the surface of the workpiece smooth and avoiding There are no defects such as cold lines, cold shuts and sand holes, and the product qualification rate is high.
附图说明:Description of drawings:
图1为本实用新型所述的壳体成型模具的结构示意图。Fig. 1 is a structural schematic diagram of the shell molding die described in the present invention.
图2为本实用新型所述的壳体成型模具的分解结构示意图。Fig. 2 is a schematic diagram of an exploded structure of the shell molding die described in the present invention.
图3为本实用新型所述的壳体成型模具的另一分解结构示意图。Fig. 3 is a schematic diagram of another exploded structure of the shell molding die described in the present invention.
图4为本实用新型所述的壳体成型模具的右视图。Fig. 4 is a right side view of the housing molding die described in the present invention.
图5为沿图4的A-A面的剖视图,该图中模座20和成型模芯30之间有成型的工件70。FIG. 5 is a cross-sectional view along the A-A plane of FIG. 4 , in which there is a molded workpiece 70 between the mold base 20 and the molding core 30 .
图6为沿图4的A-A面的剖视图,该图中模座20和成型模芯30之间为成型空腔60。FIG. 6 is a cross-sectional view along the A-A plane of FIG. 4 , in which there is a molding cavity 60 between the mold base 20 and the molding core 30 .
具体实施方式Detailed ways
下面结合附图和优选实施例对本实用新型作进一步的描述,但本实用新型的实施方式不限于此。The utility model will be further described below in conjunction with the accompanying drawings and preferred embodiments, but the implementation of the utility model is not limited thereto.
参照图1至图6,一种壳体成型模具,包括模箱10,模座20,成型模芯30,分流锥40和浇口套50。所述模箱10包括动模箱11和定模箱12。所述模座20包括动模座21和定模座22。所述动模座21设于所述动模箱11,所述定模座22设于所述定模箱12。所述模座20容置于所述模箱10中,所述成型模芯30容置于所述模座20中。所述成型模芯30的开模方向沿水平方向设置,即图5和图6中箭头B所示的方向。所述浇口套50沿所述成型模芯30的开模方向设置于所述模箱10,且沿所述成型模芯30的开模方向设有注浇道51。所述模座20和所述成型模芯30之间具有成型空腔60,所述模座20上设有连通成型空腔60和注浇道51且供金属液体进入成型空间60的流道23,所述流道23设在所述成型空腔60的下方,所述流道23对工件胶液的导流方向垂直于所述成型模芯30的开模方向,即图5和图6中箭头C所示的方向。本实用新型技术方案中,工件胶液从所述成型空间60的下部(即图5和图6的下部方向)进入,随着工件胶液的进入,工件胶液的液面在所述成型空间60内逐渐升高,直到填充全部成型空间60,从而可以逐步排除成型空间60中的空气,且不会出现成型空间60内胶液厚度不均匀的情形,从而避免在工件70表面形成冷纹、冷隔或砂孔。而在现有技术的方案中,流道23对工件胶液的导流方向平行于所述成型模芯30的开模方向的设置,工件胶液进入所述成型空间60后,从流道23的两侧分别沿所述成型模芯30填充所述成型空间60,由于胶液沿所述成型模芯30的不规则流动,会造成成型空间60内胶液厚度不均匀,且空气不能及时排除,造成气泡的产生,从而在工件70表面形成冷纹、冷隔或砂孔。Referring to FIGS. 1 to 6 , a shell forming mold includes a mold box 10 , a mold base 20 , a molding core 30 , a splitter cone 40 and a sprue bushing 50 . The mold box 10 includes a movable mold box 11 and a fixed mold box 12 . The mold base 20 includes a movable mold base 21 and a fixed mold base 22 . The movable mold holder 21 is arranged on the movable mold box 11 , and the fixed mold holder 22 is arranged on the fixed mold box 12 . The mold base 20 is accommodated in the mold box 10 , and the molding core 30 is accommodated in the mold base 20 . The mold opening direction of the molding core 30 is set along the horizontal direction, that is, the direction indicated by arrow B in FIG. 5 and FIG. 6 . The sprue bushing 50 is disposed on the mold box 10 along the mold opening direction of the forming mold core 30 , and a sprue 51 is arranged along the mold opening direction of the forming mold core 30 . There is a molding cavity 60 between the mold base 20 and the molding core 30 , and the mold base 20 is provided with a flow channel 23 that communicates with the molding cavity 60 and the sprue 51 and allows the liquid metal to enter the molding space 60 , the flow channel 23 is arranged below the molding cavity 60, and the guide direction of the flow channel 23 to the workpiece glue is perpendicular to the mold opening direction of the molding core 30, that is, in Fig. 5 and Fig. 6 direction indicated by arrow C. In the technical solution of the utility model, the workpiece glue enters from the lower part of the forming space 60 (that is, the direction of the lower part of Fig. 5 and Fig. 6). 60 gradually rises until all of the molding space 60 is filled, so that the air in the molding space 60 can be gradually eliminated, and there will be no uneven thickness of the glue in the molding space 60, thereby avoiding the formation of cold lines on the surface of the workpiece 70, Cold shut or sand holes. However, in the prior art scheme, the guide direction of the runner 23 to the workpiece glue is parallel to the setting of the mold opening direction of the molding core 30. After the workpiece glue enters the molding space 60, it flows from the runner 23 Fill the forming space 60 along the forming core 30 on both sides of the two sides respectively. Due to the irregular flow of the glue along the forming core 30, the thickness of the glue in the forming space 60 will be uneven, and the air cannot be removed in time. , resulting in the generation of air bubbles, thereby forming cold lines, cold shuts or sand holes on the surface of the workpiece 70 .
较佳地,参见图2,所述流道23呈“Y”形设置,“Y”形的两个分支24为流道23的分流道。“Y”形的流道23可以使工件胶液从成型空间60下部对称均匀的流入所述成型空间60,结构合理,有利于工件70形成光滑的外表面,减少或避免冷纹、冷隔或砂孔。具体地,本实施例中,所述Y”形流道23设置于所述下模座22的下方,从而使金属液体进入所述成型空腔60后,直接流入所述成型空腔60的下部,避免产生气泡,从而在工件70表面形成冷纹、冷隔或砂孔。Preferably, referring to FIG. 2 , the flow channel 23 is arranged in a "Y" shape, and the two branches 24 of the "Y" shape are flow channel 23 branch channels. The "Y"-shaped flow channel 23 can make the workpiece glue flow into the molding space 60 symmetrically and evenly from the lower part of the molding space 60. sand hole. Specifically, in this embodiment, the Y"-shaped runner 23 is arranged below the lower mold base 22, so that the metal liquid enters the molding cavity 60 and then directly flows into the lower part of the molding cavity 60. , to avoid the generation of air bubbles, thereby forming cold lines, cold shuts or sand holes on the surface of the workpiece 70 .
较佳地,参见图5和图6,所述成型模芯30的一端容置于所述下模座22,所述流道23设在所述下模座22上。Preferably, referring to FIG. 5 and FIG. 6 , one end of the molding core 30 is accommodated in the lower mold base 22 , and the runner 23 is provided on the lower mold base 22 .
较佳地,所述动模座21靠近所述成型空腔60的一侧上凹陷形成溢流口25,该溢流口25在动模座21上向外向下凹陷形成溢流槽26,所述动模座21上还设有排气槽27,所述排气槽27一端连通大气,另一端连通所述溢流槽26,从而使气体能够顺畅的排除。较佳地,为了方便排气,将所述流道23设于所述动模座21的下方,所述溢流口25,所述溢流槽26和所述排气槽27均设于所述动模座21的上方,从而便于气体充分排除。具体而言,本实施例中,所述动模座21的上部均匀分布设有5个溢流口25,每个溢流口25均连接一个溢流槽26和一个排气槽27,从而使得成型空腔60的排气结构更加合理紧凑。但本实用新型对溢流口25,溢流槽26和排气槽27的数量不做限定,其可以根据实际需要灵活选择。Preferably, the side of the movable mold base 21 close to the molding cavity 60 is recessed to form an overflow port 25, and the overflow port 25 is recessed outward and downward on the movable mold base 21 to form an overflow groove 26, so The movable mold base 21 is also provided with an exhaust groove 27, one end of which is connected to the atmosphere, and the other end is connected to the overflow groove 26, so that the gas can be discharged smoothly. Preferably, in order to facilitate the exhaust, the flow channel 23 is arranged under the movable mold base 21, and the overflow port 25, the overflow groove 26 and the exhaust groove 27 are all arranged on the Above the movable mold base 21, so as to facilitate the full removal of gas. Specifically, in this embodiment, five overflow ports 25 are evenly distributed on the upper part of the movable mold base 21, and each overflow port 25 is connected to an overflow groove 26 and an exhaust groove 27, so that The exhaust structure of the forming cavity 60 is more reasonable and compact. But the utility model does not limit to the overflow port 25, the quantity of the overflow groove 26 and the exhaust groove 27, and it can be selected flexibly according to actual needs.
所述分流锥40插置于所述注浇道51,与所述注浇道51的侧壁之间形成分流入浇道52。所述分流入浇道52连通所述流道23和所述注浇道51。工件胶液进入所述注浇道51后,经所述分流入浇道52和所述流道23进入所述成型空腔60。The splitter cone 40 is inserted in the sprue 51 to form a split inflow runner 52 with the side wall of the sprue 51 . The branching runner 52 communicates with the runner 23 and the sprue 51 . After the workpiece glue enters the sprue 51 , it enters the molding cavity 60 through the diverting sprue 52 and the runner 23 .
较佳地,所述分流入浇道52沿所述成型模芯30的开模方向的长度大于等于30毫米且小于等于90毫米,所述注浇道51之入口端的外端面53至分流锥40的端面41沿所述成型模芯30开模方向的长度大于等于120毫米且小于等于360毫米。从而在金属液体注入成型空腔60内的过程中,在注浇道51及分流入浇道52都具有足够的缓冲金属液体的冲击,使得金属液体对注浇道51、分流入浇道52及流道23的冲击力大大减小,进而减小金属液体对浇口套50、分流锥40、模座20和成型模芯30的损坏,从而使得本实用新型的壳体成型模具的使用寿命大大延长,无需经常更换本实用新型的壳体成型模具,最终使得压铸生产的投入成本大大降低,且还具有结构简单紧凑的优点。Preferably, the length of the split inflow runner 52 along the mold opening direction of the molding core 30 is greater than or equal to 30 millimeters and less than or equal to 90 millimeters, and the outer end surface 53 of the inlet end of the runner 51 reaches the splitter cone 40 The length of the end surface 41 along the mold opening direction of the molding core 30 is greater than or equal to 120 mm and less than or equal to 360 mm. Thereby, in the process of injecting the metal liquid into the molding cavity 60, the impact of the metal liquid on the sprue 51 and the diversion runner 52 is sufficient to buffer the metal liquid, so that the metal liquid has an impact on the sprue 51, the diversion runner 52 and the runner 52. The impact force of the runner 23 is greatly reduced, thereby reducing the damage of the metal liquid to the sprue bushing 50, the splitter cone 40, the mold base 20 and the forming mold core 30, so that the service life of the shell forming mold of the present invention is greatly improved. It is extended, and there is no need to frequently replace the shell molding die of the utility model, which finally greatly reduces the investment cost of die-casting production, and also has the advantages of simple and compact structure.
所述动模座21和所述定模座22上分别设有相互匹配的凸块28和凹槽29。The movable mold base 21 and the fixed mold base 22 are respectively provided with mutually matched protrusions 28 and grooves 29 .
以上内容是结合具体的优选实施方式对本实用新型所作的进一步详细说明,不能认定本实用新型的具体实施只局限于这些说明。对于本实用新型所属技术领域的普通技术人员来说,在不脱离本实用新型构思的前提下,其架构形式能够灵活多变,可以派生系列产品。只是做出若干简单推演或替换,都应当视为属于本实用新型由所提交的权利要求书确定的专利保护范围。The above content is a further detailed description of the utility model in combination with specific preferred embodiments, and it cannot be assumed that the specific implementation of the utility model is only limited to these descriptions. For those of ordinary skill in the technical field to which the utility model belongs, on the premise of not departing from the idea of the utility model, its structure form can be flexible and changeable, and a series of products can be derived. Just making some simple deductions or substitutions should be considered as belonging to the patent protection scope of the utility model determined by the submitted claims.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420665417.5U CN204308162U (en) | 2014-11-07 | 2014-11-07 | A kind of casing forming mold |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420665417.5U CN204308162U (en) | 2014-11-07 | 2014-11-07 | A kind of casing forming mold |
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| CN204308162U true CN204308162U (en) | 2015-05-06 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106346668A (en) * | 2016-10-27 | 2017-01-25 | 天津东义镁制品股份有限公司 | Efficient stamping mold stripping die |
| CN110475631A (en) * | 2017-03-30 | 2019-11-19 | 本田技研工业株式会社 | Casting device |
-
2014
- 2014-11-07 CN CN201420665417.5U patent/CN204308162U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106346668A (en) * | 2016-10-27 | 2017-01-25 | 天津东义镁制品股份有限公司 | Efficient stamping mold stripping die |
| CN110475631A (en) * | 2017-03-30 | 2019-11-19 | 本田技研工业株式会社 | Casting device |
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