A kind of full-automatic unmanned control infiltration line
Technical field
The present invention relates to a kind of impregnation technology, specifically a kind of full-automatic unmanned control infiltration line technology.
Background technology
Impregnation technology is a new technology of modern development in science and technology, utilizes impregnant to infiltrate porous workpiece under stress, through curing reaction, thus reaches the object filling up void defects in porous workpiece.Impregnation step is generally divided into infiltration, whirl coating, cleaning, solidification, four steps, and manual operation electric block allocation and transportation product, generally needs 2-3 people to operate.Artificial Control electric block captures product frame up and down, then move left and right and be dispensed to each apparatus and process, major defect is for needing by manual operation, at least 1 people operates infiltration line, 2 people's upper-lower products, belong to semi-automatic and produce, prior art is just towards unmanned automation development, therefore need Curve guide impeller, make it to realize full-automation.In addition, the process time of Impregnation apparatus is very long, general all more than 90 minutes, and the process time difference of each operation is obvious, can not ensure the mutual linking of each operation, that is, the operation had finishes, some operations are also underway, for High-efficient Production nowadays be extremely disadvantageous.Therefore, a kind of efficient automation Impregnation apparatus of design is imperative.
Summary of the invention
For problems of the prior art, the invention provides a kind of full-automatic unmanned control infiltration line.
Technical solution of the present invention is: a kind of full-automatic unmanned control infiltration line, comprise electrical control cubicles, two sections of double-arm manipulators, infiltration jar, whirl coating tank, one-level cleaning device, secondary rinsing device, water cure device, workpiece frame and truss, described workpiece frame passes to material loading place by transport tape, described truss is provided with described two sections of double-arm manipulators, described infiltration jar, whirl coating tank, one-level cleaning device, secondary rinsing device, water cure device arranges successively on the fixed mount of described truss, after described two wherein manipulator cutting double-arm manipulator is stretched downwards and is caught described workpiece frame, coordinate the grasping movement of another manipulator, successively by described infiltration jar, whirl coating tank, one-level cleaning device, secondary rinsing device, water cure device, finally getting back to material loading place captures after the workpiece frame infiltrated, the technique of infiltration jar just in time terminates, the rest may be inferred.
The present invention adopts and two cuts double-arm manipulators, and comprise manipulator A and manipulator B, the motion of manipulator A and manipulator B in the vertical direction is separate, and does not affect each other and pick and place workpiece frame, and horizontal direction is integrated motion.
Whole system of the present invention adopts PLC to control, can the fault of response apparatus stopping alarm in time, and this external equipment further provided with the safety devices such as grating, the safe operation of guarantee equipment.
The present invention compares in prior art has obvious advantage and beneficial effect: the present invention substantially reduces the time of Infiltration Technics, the present invention adopts two sections of double-arm manipulators to realize the crawl of workpiece frame, achieve full-automatic unattended efficiently, save a large amount of manpowers and the production capacity of raising, the present invention is capable of automatic alarm when breaking down, and realizes full-automatic efficiently production while guarantee safety.
Accompanying drawing explanation
Fig. 1 is manipulator behavior precedence diagram of the present invention;
Fig. 2 is shape assumption diagram of the present invention.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
In the present embodiment, suppose there is workpiece frame in all tank bodies, as shown in Figure 1, Fig. 1 is manipulator behavior precedence diagram of the present invention; In figure, the action of manipulator has 49 steps, is respectively: 1, manipulator A declines; 2, manipulator A grabbing workpiece frame; 3, manipulator A rises; 4, move to left; 5, manipulator B declines; 6, manipulator B grabbing workpiece frame; 7, manipulator B rises; 8, move to left; 9, manipulator A declines; 10, manipulator A knocks off part frame; 11, manipulator A rises; 12, move to left; 13, manipulator A declines; 14, manipulator A grabbing workpiece frame; 15, manipulator A rises; 15, manipulator A rises; 16, move to right; 17, manipulator B declines; 18, manipulator B knocks off part frame; 19, manipulator B rises; 20, move to left; 21, manipulator B declines; 22, manipulator B grabbing workpiece frame; 23, manipulator B rises; 24, move to left; 25, manipulator A declines; 26, manipulator A knocks off part frame; 27, manipulator A rises; 28, move to left; 29, manipulator A declines; 30, manipulator A grabbing workpiece frame; 31, manipulator A rises; 32, move to right; 33, manipulator B rotates; 34, manipulator B declines; 35, manipulator B knocks off part frame; 36, manipulator B rises; 37, move to left; 38, manipulator B declines; 39, manipulator B grabbing workpiece frame; 40, manipulator B rises; 41, move to left; 42, manipulator A declines; 43, manipulator A knocks off part frame; 44, manipulator A rises; 45, move to left; 46, manipulator B declines; 47, manipulator B knocks off part frame; 48, manipulator B rises; 49, move to right to material loading place.When the 49th EOS, namely material loading place got back to by manipulator, and and then manipulator is just from the 1st step, and in whole process, manipulator is in operation always, and utilization rate is high, achieves the seamless connection of process time and manipulator behavior; The whole process time is less than 12 minutes, well below present 90 minutes, really achieves High-efficient Production.Wherein, Fig. 2 is shape assumption diagram of the present invention.
Although the present invention with preferred embodiment openly as above; but they are not for limiting the present invention, anyly haveing the knack of this those skilled in the art, without departing from the spirit and scope of the invention; can make various changes or retouch from working as, but same within protection scope of the present invention.