CN204287105U - A kind of karl Fischer moisture teller adds pumping equipment automatically - Google Patents

A kind of karl Fischer moisture teller adds pumping equipment automatically Download PDF

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Publication number
CN204287105U
CN204287105U CN201420749885.0U CN201420749885U CN204287105U CN 204287105 U CN204287105 U CN 204287105U CN 201420749885 U CN201420749885 U CN 201420749885U CN 204287105 U CN204287105 U CN 204287105U
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liquid
karl fischer
flexible pipe
reagent
bottle
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豆河伟
白洁
傅亦甲
宋贝
王昭
蒋浩
李宁
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State Grid Corp of China SGCC
Yulin Power Supply Co of State Grid Shaanxi Electric Power Co Ltd
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State Grid Corp of China SGCC
Yulin Power Supply Co of State Grid Shaanxi Electric Power Co Ltd
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Abstract

本实用新型公开了一种卡尔费休水分测定仪自动加排液装置,主要涉及于卡尔费休测试液体的加液和排液过程,包括反应池、废液瓶以及试剂瓶;试剂瓶进气口与加液气泵密封相连,液体出口与反应池的进液孔密封相连,形成密封的加液回路;废液瓶的排气口与排液气泵密封相连,液体入口与反应池的排液孔密封连接,形成密封的排液回路。本实用新型实现了精确地自动加、排液。利用两根管路就可实时控制试剂的液面高低,从而在液面高度不同造成的仪器不稳定现象时进行及时的调整,使仪器快速达到稳定状态。使工作人员不直接接触试剂,减少刺鼻的气味,改善工作人员的工作环境,提高工作效率。

The utility model discloses an automatic liquid adding and discharging device for a Karl Fischer moisture meter, which mainly relates to the process of adding liquid and draining liquid for a Karl Fischer test liquid, including a reaction pool, a waste liquid bottle and a reagent bottle; The outlet of the liquid is connected with the gas pump for liquid filling, and the outlet of the liquid is connected with the liquid inlet hole of the reaction tank to form a sealed liquid feeding circuit; the exhaust port of the waste liquid bottle is connected with the air pump for liquid discharge, and the inlet of the liquid is connected with the liquid discharge hole of the reaction tank Tightly connected to form a sealed drain circuit. The utility model realizes accurate automatic liquid addition and discharge. The liquid level of the reagent can be controlled in real time by using two pipelines, so that the instrument can be adjusted in time when the instrument is unstable due to the different liquid level, so that the instrument can quickly reach a stable state. Make the staff not directly contact with the reagent, reduce the pungent smell, improve the working environment of the staff, and improve work efficiency.

Description

一种卡尔费休水分测定仪自动加排液装置An automatic liquid adding and discharging device for a Karl Fischer moisture analyzer

技术领域technical field

本实用新型属于库仑法微量水分测试领域,涉及一种加排液装置,具体涉及一种卡尔费休水分测定仪自动加排液装置。The utility model belongs to the field of micromoisture testing by the Coulomb method, and relates to a liquid adding and discharging device, in particular to an automatic adding and discharging device for a Karl Fischer moisture meter.

背景技术Background technique

现阶段,库伦法微量水分测定仪是变压器等油类设备微水测定的重要项目之一,但传统的库伦法微量水分测定仪在使用和测定轻质油样品时,面临的难题还有不少。其中在做油中微水测试时,需要定期人工操作加液和排液而接触各类有毒化学药品,为了防止或降低试验人员过多接触卡尔费休试剂而对身体造成的伤害,采用自动加排液装置,实现了库仑法微量水分仪自动加液和排液的功能,也大大提高了工作效率。At this stage, the coulometric trace moisture analyzer is one of the important items for measuring the trace moisture of oil equipment such as transformers, but the traditional coulometric trace moisture analyzer still faces many difficulties when using and measuring light oil samples . Among them, when doing the test of micro-water in oil, it is necessary to manually add liquid and discharge liquid regularly and contact with various toxic chemicals. The liquid discharge device realizes the function of automatic liquid addition and discharge of the coulometric trace moisture meter, and also greatly improves the work efficiency.

传统的库仑法的微量水分仪都是采用人为的加液排液功能,使试验人员过多接触卡尔费休试剂。众所周知,库伦法微量水分测定方法测定微量水分最为专业和和准确,基本原理是利用碘氧化二氧化硫时,需要一定量的水参加反应:The traditional coulometric moisture meter adopts the artificial liquid addition and discharge function, which makes the test personnel have too much contact with Karl Fischer reagent. As we all know, the coulometric method of trace moisture determination is the most professional and accurate method for determining trace moisture. The basic principle is that when using iodine to oxidize sulfur dioxide, a certain amount of water is required to participate in the reaction:

I2+S02+2H2O=2HI+H2SO4     (1)I 2 +S0 2 +2H 2 O=2HI+H 2 SO 4 (1)

为了使反应向正方向移动并定量进行,须加入碱性物质。实验证明,吡啶是最适宜的试剂,同时吡啶还具有可与碘和二氧化硫结合以降低二者蒸气压的作用。因此,试剂必须加进甲醇或另一种含活泼OH基的溶剂,使硫酸酐吡啶转变成稳定的甲基硫酸氢吡啶。这样在测试过程中用到的药液中需要含有碘、二氧化硫、吡啶和甲醇等物质。这些物质对人体有害,尤其其中的吡啶,对人体伤害更大一些,这也使一些操作人员不愿意使用设备的原因,由于在设备使用过程中反应池呈密封状态,所以试验人员只有在加液和排油过程中容易接触到卡尔费休试剂。In order to make the reaction move in the positive direction and proceed quantitatively, an alkaline substance must be added. Experiments have shown that pyridine is the most suitable reagent, and pyridine can also combine with iodine and sulfur dioxide to reduce their vapor pressure. Therefore, the reagent must be added to methanol or another solvent containing active OH groups to convert pyridine sulfate anhydride into stable pyridine methyl hydrogensulfate. In this way, the medicinal solution used in the test process needs to contain substances such as iodine, sulfur dioxide, pyridine and methanol. These substances are harmful to the human body, especially pyridine, which is more harmful to the human body, which also makes some operators reluctant to use the equipment. Since the reaction pool is sealed during the use of the equipment, the test personnel can only add liquid and easy access to Karl Fischer reagent during oil drainage.

实用新型内容Utility model content

本实用新型的目的在于解决上述问题,提供一种卡尔费休水分测定仪自动加排液装置,该装置主要分为三部分,一部分就是与反应池连接部分,二负责液体运转的泵体部分,最后一部分就是管路部分和接口,能够使工作人员不直接接触试剂,减少刺鼻的气味,改善工作人员的工作环境,提高工作效率。The purpose of this utility model is to solve the above problems, and to provide an automatic liquid adding and draining device for a Karl Fischer moisture analyzer. The last part is the pipeline part and the interface, which can prevent the staff from directly contacting the reagents, reduce the pungent smell, improve the working environment of the staff, and improve work efficiency.

为了实现上述目的,本实用新型所采用的技术方案是:In order to achieve the above object, the technical solution adopted in the utility model is:

一种卡尔费休水分测定仪自动加排液装置,包括反应池、废液瓶以及试剂瓶;试剂瓶进气口与加液气泵密封相连,液体出口与反应池的进液孔密封相连,形成密封的加液回路;废液瓶的排气口与排液气泵密封相连,液体入口与反应池的排液孔密封连接,形成密封的排液回路。An automatic liquid filling and discharging device for a Karl Fischer moisture analyzer, including a reaction tank, a waste liquid bottle, and a reagent bottle; the air inlet of the reagent bottle is sealed and connected with the liquid feeding pump, and the liquid outlet is sealed and connected with the liquid inlet hole of the reaction tank, forming a Sealed liquid feeding circuit; the exhaust port of the waste liquid bottle is sealed and connected with the liquid discharge pump, and the liquid inlet is sealed and connected with the liquid discharge hole of the reaction tank to form a sealed liquid discharge circuit.

所述加液气泵的排气孔与试剂接口的相连,试剂接口通过第一软管连接到试剂瓶工作盖上的进气口上,试剂瓶工作盖上的液体出口通过第三软管与连接到进液孔上;排液气泵的进气端与废液接口相连,废液接口通过第二软管连接到废液瓶工作盖上的排气口上,废液瓶工作盖上的液体入口通过第四软管连接到排液孔上。The exhaust hole of the liquid-filling air pump is connected to the reagent interface, the reagent interface is connected to the air inlet on the working cover of the reagent bottle through the first flexible tube, and the liquid outlet on the working cover of the reagent bottle is connected to the On the liquid inlet hole; the inlet end of the liquid discharge air pump is connected to the waste liquid interface, and the waste liquid interface is connected to the exhaust port on the working cover of the waste liquid bottle through the second hose, and the liquid inlet on the working cover of the waste liquid bottle passes through the second hose. Four hoses are connected to the drain hole.

所述第三软管伸入反应池的端部出液口位于反应池的底部。The liquid outlet at the end of the third hose extending into the reaction pool is located at the bottom of the reaction pool.

所述第四软管伸入反应池的端部进液口位于反应池的底部。The liquid inlet at the end of the fourth hose extending into the reaction pool is located at the bottom of the reaction pool.

所述试剂接口和废液接口采用快速插头。The reagent interface and the waste liquid interface adopt quick plugs.

所述的第一软管和第二软管采用氟橡胶管。The first hose and the second hose are fluororubber tubes.

所述的第三软管和第四软管采用聚四氟乙烯管或氟橡胶管。The third hose and the fourth hose are polytetrafluoroethylene tubes or fluorine rubber tubes.

所述的第三软管和第四软管的直径为4mm。The diameter of the third hose and the fourth hose is 4mm.

与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

本实用新型根据现有设备在操作过程中所存在的缺陷,增加了排液装置,对换液系统进行升级,并重新设计流体管路。使用了最少的管路,可随时进行加、排液和清洗工作。实现了精确地自动加、排液。利用两根管路就可实时控制试剂的液面高低,从而在液面高度不同造成的仪器不稳定现象时进行及时的调整,使仪器快速达到稳定状态。使工作人员不直接接触试剂,减少刺鼻的气味,改善工作人员的工作环境,提高工作效率。According to the defects existing in the operation process of the existing equipment, the utility model adds a liquid discharge device, upgrades the liquid exchange system, and redesigns the fluid pipeline. Using a minimum of pipelines, filling, draining and cleaning can be done at any time. Accurate automatic liquid addition and discharge are realized. The liquid level of the reagent can be controlled in real time by using two pipelines, so that the instrument can be adjusted in time when the instrument is unstable due to the different liquid level, so that the instrument can quickly reach a stable state. Make the staff not directly contact with the reagent, reduce the pungent smell, improve the working environment of the staff, and improve work efficiency.

附图说明Description of drawings

图1为本实用新型的连接关系示意图。Fig. 1 is a schematic diagram of the connection relationship of the present invention.

图中:1为加液气泵;2为加液气泵排气孔;3为加压气泵进气口;4为排液气泵;5为废液接口;6为试剂接口;7为软管;8软管;9为废液瓶;10为试剂瓶;11为进液孔;12为排液孔;13为软管;14为软管。In the figure: 1 is the liquid-filling air pump; 2 is the exhaust hole of the liquid-filling air pump; 3 is the air inlet of the pressurized air pump; 4 is the liquid-discharging air pump; 5 is the waste liquid interface; 6 is the reagent interface; 7 is the hose; 8 Flexible pipe; 9 is a waste liquid bottle; 10 is a reagent bottle; 11 is a liquid inlet hole; 12 is a liquid discharge hole; 13 is a flexible pipe; 14 is a flexible pipe.

具体实施方式Detailed ways

下面结合附图对本实用新型做进一步详细的说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.

参见图1,本实用新型包括加液气泵1和排液气泵4。下面分别介绍加液系统和排液系统。Referring to FIG. 1 , the utility model includes a liquid-filling air pump 1 and a liquid-discharging air pump 4 . The liquid feeding system and the liquid draining system are introduced respectively below.

加液系统工作过程如下:加液气泵1的排气端口2通过软管与设备上的试剂接口6连接,为了工作方便,试剂接口6采用快速插头,既操作方便而且密封性比较好,从试剂接口6用软管7与试剂瓶10工作盖连接,形成密封的气路系统,工作时通过给加液气泵1施加电压使得空气由加液气泵1上的进气孔3进入,进而使加液气泵1产生气压,通过以上气路加压到试剂瓶10,使得试剂瓶中的试剂在气压的作用下,通过软管13和进液口11进入反应池内以备工作使用。The working process of the liquid addition system is as follows: the exhaust port 2 of the liquid addition air pump 1 is connected to the reagent interface 6 on the equipment through a hose. The interface 6 is connected with the working cover of the reagent bottle 10 with a hose 7 to form a sealed air circuit system. During operation, by applying voltage to the liquid-filling air pump 1, air enters through the air inlet 3 on the liquid-filling air pump 1, and then makes the liquid-filling The air pump 1 generates air pressure, which is pressurized to the reagent bottle 10 through the above air circuit, so that the reagent in the reagent bottle enters the reaction pool through the hose 13 and the liquid inlet 11 under the action of air pressure for working use.

排液系统工作过程如下:排液气泵4的进气端口通过软管与设备上的废液接口5连接,同样废液接口也采用快速插头,从废液接口5通过软管8与废液瓶9工作盖进行连接,形成密封的气路系统,工作时通过给排液气泵4施加电压使得排液气泵4工作,排液气泵的进气端口通过软管就会从废液瓶9中抽取空气,使废液瓶中产生负压力,反应池中的废液在负压力的作用下经过排液孔12和软管14倒流到废液瓶中。实现自动排液功能。The working process of the liquid drainage system is as follows: the air inlet port of the liquid drainage pump 4 is connected to the waste liquid interface 5 on the equipment through a hose, and the waste liquid interface also adopts a quick plug, and the waste liquid interface 5 is connected to the waste liquid bottle through the hose 8 9. The working cover is connected to form a sealed air circuit system. During operation, the liquid discharge air pump 4 is operated by applying voltage to the liquid discharge air pump 4. The air intake port of the liquid discharge air pump will draw air from the waste liquid bottle 9 through the hose. , so that a negative pressure is generated in the waste liquid bottle, and the waste liquid in the reaction tank flows back into the waste liquid bottle through the drain hole 12 and the hose 14 under the action of the negative pressure. Realize automatic draining function.

本实用新型的原理:Principle of the utility model:

卡尔费休试剂因有腐蚀作用,根据此特性经过多次试验证明采用化学性能相对稳定的聚四氟乙烯管和氟橡胶管作为工作管路,第三软管13和第四软管14要有液体通过,选择直径为4mm的聚四氟乙烯管做为工作管路,而其它管路为气路,选择韧性好的氟橡胶管。Because Karl Fischer reagent has corrosive effect, it has been proved through many tests based on this characteristic that polytetrafluoroethylene tubes and fluorine rubber tubes with relatively stable chemical properties are used as the working pipelines. The third hose 13 and the fourth hose 14 must have For the liquid to pass through, choose a polytetrafluoroethylene tube with a diameter of 4mm as the working pipeline, while the other pipelines are gas circuits, and choose a fluororubber tube with good toughness.

工作时试剂瓶10中的第三软管13要插入瓶子底部,这样在加液时才能尽可能的将试剂瓶10中的试剂完全的加入反应池,减少浪费,相反在排液的过程中第四软管14要尽可能的插入反应池的底部,这样才能保证排液完全。The third hose 13 in the reagent bottle 10 will be inserted into the bottom of the bottle during work, so that the reagent in the reagent bottle 10 can be completely added to the reaction pool as much as possible when adding liquid, reducing waste. The four flexible pipes 14 will be inserted into the bottom of the reaction tank as far as possible, so as to ensure that the drainage is complete.

为了防止管路的交叉污染,本实用新型通过设置独立的加液和排液管路系统,将加液管路与排液管路分开工作。本实用新型的优点在于不用操作人员直接接触试剂和废液,避免了液体对人体的伤害。并且系统管路连接比较简单,易操作,大大提高了操作人员的工作效率。In order to prevent cross-contamination of pipelines, the utility model sets up independent liquid-feeding and liquid-discharging pipeline systems to work separately from liquid-feeding pipelines and liquid-discharging pipelines. The utility model has the advantage that the operator does not directly contact the reagent and the waste liquid, and avoids the damage of the liquid to the human body. Moreover, the system pipeline connection is relatively simple and easy to operate, which greatly improves the work efficiency of the operator.

以上内容仅为说明本实用新型的技术思想,不能以此限定本实用新型的保护范围,凡是按照本实用新型提出的技术思想,在技术方案基础上所做的任何改动,均落入本实用新型权利要求书的保护范围之内。The above content is only to illustrate the technical idea of the utility model, and cannot limit the protection scope of the utility model. Any changes made on the basis of the technical solution according to the technical idea proposed by the utility model all fall into the scope of the utility model. within the scope of protection of the claims.

Claims (8)

1. karl Fischer moisture teller adds a pumping equipment automatically, it is characterized in that: comprise reaction tank (15), waste liquid bottle (9) and reagent bottle (10); Reagent bottle (10) air intake opening seals with liquid feeding air pump (1) and is connected, and liquid outlet seals with the inlet opening (11) of reaction tank (15) and is connected, and forms the liquid feeding loop of sealing; The exhausr port of waste liquid bottle (9) seals with discharge opeing air pump (4) and is connected, and the outage (12) of liquid inlet and reaction tank (15) is tightly connected, and forms the weep circuit of sealing.
2. karl Fischer moisture teller according to claim 1 adds pumping equipment automatically, it is characterized in that: the vent port of described liquid feeding air pump (1) and being connected of reagent interface (6), reagent interface (6) is connected to reagent bottle (10) by the first flexible pipe (7) and works on the air intake opening that covers, reagent bottle (10) work the liquid outlet that covers by the 3rd flexible pipe (13) be connected on inlet opening (11); The inlet end of discharge opeing air pump (4) is connected with waste liquid interface (5), waste liquid interface (5) is connected to waste liquid bottle (9) by the second flexible pipe (8) and works on the exhausr port that covers, and waste liquid bottle (9) liquid inlet covered that works is connected on outage (12) by the 4th flexible pipe (14).
3. karl Fischer moisture teller according to claim 2 adds pumping equipment automatically, it is characterized in that: the end liquid outlet that described 3rd flexible pipe (13) stretches into reaction tank (15) is positioned at the bottom of reaction tank (15).
4. karl Fischer moisture teller according to claim 2 adds pumping equipment automatically, it is characterized in that: the end inlet that described 4th flexible pipe (14) stretches into reaction tank (15) is positioned at the bottom of reaction tank (15).
5. karl Fischer moisture teller according to claim 2 adds pumping equipment automatically, it is characterized in that: described reagent interface (6) and waste liquid interface (5) adopt quick plug.
6. karl Fischer moisture teller according to claim 2 adds pumping equipment automatically, it is characterized in that: described the first flexible pipe (7) and the second flexible pipe (8) adopt fluorine rubber-pipe.
7. the karl Fischer moisture teller according to Claims 2 or 3 or 4 adds pumping equipment automatically, it is characterized in that: the 3rd described flexible pipe (13) and the 4th flexible pipe (14) adopt polyfluortetraethylene pipe or fluorine rubber-pipe.
8. the karl Fischer moisture teller according to Claims 2 or 3 or 4 adds pumping equipment automatically, it is characterized in that: the 3rd described flexible pipe (13) and the diameter of the 4th flexible pipe (14) are 4mm.
CN201420749885.0U 2014-12-02 2014-12-02 A kind of karl Fischer moisture teller adds pumping equipment automatically Expired - Fee Related CN204287105U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105152108A (en) * 2015-08-31 2015-12-16 国家电网公司 Full-automatic oil-pumping liquid adding and draining device
CN106680351A (en) * 2016-11-24 2017-05-17 清华大学 On-line dynamic measurement device used for micro-water content in insulation oil paper
CN110806440A (en) * 2019-11-28 2020-02-18 云南电网有限责任公司电力科学研究院 A coulometric micro water meter
CN114527184A (en) * 2022-02-23 2022-05-24 宋东芹 Coulomb electrolytic cell

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105152108A (en) * 2015-08-31 2015-12-16 国家电网公司 Full-automatic oil-pumping liquid adding and draining device
CN106680351A (en) * 2016-11-24 2017-05-17 清华大学 On-line dynamic measurement device used for micro-water content in insulation oil paper
CN110806440A (en) * 2019-11-28 2020-02-18 云南电网有限责任公司电力科学研究院 A coulometric micro water meter
CN110806440B (en) * 2019-11-28 2022-06-07 云南电网有限责任公司电力科学研究院 Coulomb method micro-water meter
CN114527184A (en) * 2022-02-23 2022-05-24 宋东芹 Coulomb electrolytic cell

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