CN204276835U - A kind of aluminium liquid delivery chute attemperator with exhaust gas processing device - Google Patents
A kind of aluminium liquid delivery chute attemperator with exhaust gas processing device Download PDFInfo
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- CN204276835U CN204276835U CN201420707585.6U CN201420707585U CN204276835U CN 204276835 U CN204276835 U CN 204276835U CN 201420707585 U CN201420707585 U CN 201420707585U CN 204276835 U CN204276835 U CN 204276835U
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- heat preservation
- cover
- treatment device
- gas treatment
- conveying pipe
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 32
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 30
- 239000007788 liquid Substances 0.000 title claims abstract description 15
- 239000004411 aluminium Substances 0.000 title 1
- 239000007789 gas Substances 0.000 claims abstract description 27
- 238000004321 preservation Methods 0.000 claims abstract description 26
- 239000003546 flue gas Substances 0.000 claims abstract description 16
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000003723 Smelting Methods 0.000 claims abstract description 14
- 239000000779 smoke Substances 0.000 claims abstract description 7
- 239000000428 dust Substances 0.000 claims description 17
- 238000009413 insulation Methods 0.000 claims description 14
- 238000002844 melting Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000008018 melting Effects 0.000 abstract description 8
- 238000002425 crystallisation Methods 0.000 abstract description 5
- 230000008025 crystallization Effects 0.000 abstract description 5
- 230000007547 defect Effects 0.000 abstract description 5
- 239000002918 waste heat Substances 0.000 abstract description 5
- 238000005204 segregation Methods 0.000 abstract description 4
- 238000003915 air pollution Methods 0.000 abstract description 2
- 238000004064 recycling Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
本实用新型提供了一种带有尾气处理装置的铝液输送槽保温装置,包括收集罩、熔炼炉、前输送管、保温盖、后输送管和尾气处理装置,所述收集罩安装于熔炼炉的出烟口的上方;所述收集罩通过前输送管与保温盖前端的输入口密封连接,所述保温盖后端的输出口通过后输送管与尾气处理装置连接。本实用新型通过收集罩收集熔炼炉的烟气余热,并通过管道传送到中空的保温盖的内腔,对保温盖进行加温,实现余热的循环利用,有效防止在铝液输送的过程中温度降低而出现低熔点成分提前结晶,形成元素富积区,导致成分偏析,并在坯料中形成结晶差异层,在后续板材的生产中易产生裂纹缺陷和性能差异,同时通过尾气处理装置减少了烟气对环境的污染。
The utility model provides an aluminum liquid conveying tank heat preservation device with a tail gas treatment device, which comprises a collecting cover, a melting furnace, a front conveying pipe, a heat preservation cover, a rear conveying pipe and a tail gas processing device, and the collecting cover is installed in the melting furnace Above the smoke outlet; the collection cover is sealed and connected to the input port at the front end of the heat preservation cover through the front conveying pipe, and the output port at the rear end of the heat preservation cover is connected to the exhaust gas treatment device through the rear conveying pipe. The utility model collects the waste heat of the flue gas of the smelting furnace through the collection cover, and transmits it to the inner cavity of the hollow heat preservation cover through the pipeline, heats the heat preservation cover, realizes the recycling of the waste heat, and effectively prevents the temperature loss during the transportation of the aluminum liquid. Low melting point components crystallize in advance, forming element-enriched areas, resulting in component segregation, and forming a crystallization difference layer in the billet, which is prone to crack defects and performance differences in the subsequent production of plates. At the same time, the exhaust gas treatment device reduces smoke air pollution to the environment.
Description
技术领域technical field
本实用新型涉及熔炼炉技术领域,具体涉及一种带有尾气处理装置的铝液输送槽保温装置。The utility model relates to the technical field of smelting furnaces, in particular to a heat preservation device for an aluminum liquid delivery tank with a tail gas treatment device.
背景技术Background technique
铝加工和生产行业已经经历了几十年的发展,在大量引进和自身的努力发展之下,国内已经形成了从原铝生产到铝制品销售的完整产业链,而在生产当中的每个环节也几乎都经历过了技术工艺的革新。但工业的发展所带来的也少不了其负面效应,时至今日,当能源日益紧张、环境污染严重不再仅仅是大众议论的话题而作为企业的一项强力控制标准存在时,铝熔炼炉的成材率及能耗管控将显得尤为重要。在铝熔炼上所使用的设备也经历了很多年的变化发展,基本上每一项技术的进步对于国民经济的发展、对于国内附属产业发展的完善和引导以及对于环境的保护都起到了极大的促进作用。The aluminum processing and production industry has experienced decades of development. With a large number of introductions and its own efforts to develop, a complete industrial chain from primary aluminum production to aluminum product sales has been formed in China, and every link in production Almost all have experienced technological innovations. However, the development of industry has also brought about its negative effects. Today, when energy is increasingly tense and environmental pollution is no longer just a topic of public discussion, it exists as a strong control standard for enterprises. The aluminum smelting furnace Yield and energy consumption control will be particularly important. The equipment used in aluminum smelting has also experienced many years of change and development. Basically, every technological progress has played a great role in the development of the national economy, the improvement and guidance of the development of domestic subsidiary industries, and the protection of the environment. promotion.
熔炼炉中的铝液需要通过铝液输送槽输送到静止保温炉,为了防止在铝液输送的过程中温度降低而出现低熔点成分提前结晶,形成元素富积区,导致成分偏析,并在坯料中形成结晶差异层,在后续板材的生产中易产生裂纹缺陷和性能差异,通常在铝液输送槽上加设保温盖,但是如果输送的距离较远,保温盖保温能力远远不能满足需求,使后续板材的生产中易产生裂纹缺陷和性能差异。The molten aluminum in the smelting furnace needs to be transported to the static holding furnace through the molten aluminum conveying tank. In order to prevent the low melting point components from crystallizing in advance during the transportation of the molten aluminum, the element enrichment zone is formed, resulting in component segregation, and in the billet In the process of forming a layer of crystallization difference, it is easy to produce crack defects and performance differences in the subsequent production of the plate. Usually, an insulation cover is added to the aluminum liquid conveying tank, but if the transportation distance is long, the insulation capacity of the insulation cover is far from meeting the demand. It is easy to produce crack defects and performance differences in the production of subsequent plates.
现有的熔炼炉,其集烟管通过引风机直接连接集尘室,集尘室连接烟囱,高热的烟气随烟囱直接排向天空,既浪费热量,又耗费焦炭等燃料,产生大量的硫化物等有害气体,且产生大量的二氧化碳,使地球表面温度增高,产生温室效应。现有的冶炼炉存在大量的有害人类生存环境的问题,且冶炼成本高。In the existing smelting furnace, the smoke collection pipe is directly connected to the dust collection chamber through the induced draft fan, and the dust collection chamber is connected to the chimney. Harmful gases such as pollutants, and a large amount of carbon dioxide are produced, which increases the temperature of the earth's surface and produces a greenhouse effect. Existing smelting furnaces have a large number of problems harmful to the living environment of human beings, and the smelting costs are high.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供了一种带有尾气处理装置的铝液输送槽保温装置,该带有尾气处理装置的铝液输送槽保温装置通过收集罩、前输送管、保温盖、后输送管和尾气处理装置,既解决了热量浪费和空气污染的问题,又解决了保温盖保温能力不能满足需求的问题。In order to solve the above-mentioned technical problems, the utility model provides a heat preservation device for liquid aluminum conveying tank with tail gas treatment device. The rear conveying pipe and exhaust gas treatment device not only solve the problems of heat waste and air pollution, but also solve the problem that the insulation capacity of the insulation cover cannot meet the demand.
本实用新型通过以下技术方案得以实现。The utility model is realized through the following technical solutions.
本实用新型提供的一种带有尾气处理装置的铝液输送槽保温装置,包括收集罩、熔炼炉、前输送管、保温盖、后输送管和尾气处理装置,所述收集罩安装于熔炼炉的出烟口的上方;所述收集罩通过前输送管与保温盖前端的输入口密封连接,所述保温盖后端的输出口通过后输送管与尾气处理装置连接。The utility model provides an aluminum liquid conveying tank heat preservation device with a tail gas treatment device, which includes a collection cover, a melting furnace, a front conveying pipe, a heat preservation cover, a rear conveying pipe and a tail gas treatment device. The collection cover is installed in the melting furnace Above the smoke outlet; the collection cover is sealed and connected to the input port at the front end of the heat preservation cover through the front conveying pipe, and the output port at the rear end of the heat preservation cover is connected to the exhaust gas treatment device through the rear conveying pipe.
所述保温盖的长度小于或等于铝液输送槽的长度。The length of the heat preservation cover is less than or equal to the length of the molten aluminum delivery tank.
所述前输送管和后输送管中的至少一个内部安装有风机。A fan is installed inside at least one of the front delivery pipe and the rear delivery pipe.
所述尾气处理装置包括烟气过滤器和粉尘沉降室,所述烟气过滤器与后输送管密封连接,所述烟气过滤器的底部与粉尘沉降室连接。The tail gas treatment device includes a flue gas filter and a dust settling chamber, the flue gas filter is sealed and connected with the rear conveying pipe, and the bottom of the flue gas filter is connected with the dust settling chamber.
所述粉尘沉降室内设有自动清灰器。The dust settling chamber is equipped with an automatic dust remover.
本实用新型的有益效果在于:通过收集罩收集熔炼炉的烟气余热,并通过管道传送到中空的保温盖的内腔,对保温盖进行加温,实现余热的循环利用,有效防止在铝液输送的过程中温度降低而出现低熔点成分提前结晶,形成元素富积区,导致成分偏析,并在坯料中形成结晶差异层,在后续板材的生产中易产生裂纹缺陷和性能差异,同时通过尾气处理装置减少了烟气对环境的污染。The beneficial effect of the utility model is that: the flue gas waste heat of the smelting furnace is collected through the collection cover, and is transmitted to the inner cavity of the hollow heat preservation cover through the pipeline, and the heat preservation cover is heated to realize the recycling of waste heat, effectively preventing the aluminum liquid from During the transportation process, the temperature drops and the low-melting point components crystallize in advance, forming an element-enriched area, resulting in component segregation, and forming a crystallization difference layer in the billet, which is prone to crack defects and performance differences in the subsequent sheet production. The treatment device reduces the pollution of the flue gas to the environment.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;
图中:1-收集罩,2-熔炼炉,3-前输送管,4-保温盖,5-后输送管,6-烟气过滤器,7-静置保温炉,8-铝液输送槽,9-铝液,10-风机,11-粉尘沉降室。In the figure: 1-collecting hood, 2-smelting furnace, 3-front conveying pipe, 4-insulation cover, 5-rear conveying pipe, 6-flue gas filter, 7-stationary holding furnace, 8-aluminum liquid conveying tank , 9-aluminum liquid, 10-fan, 11-dust settling chamber.
具体实施方式Detailed ways
下面进一步描述本实用新型的技术方案,但要求保护的范围并不局限于所述。The technical solution of the utility model is further described below, but the scope of protection is not limited to the description.
如图1和图2所示的一种带有尾气处理装置的铝液输送槽保温装置,包括收集罩1、熔炼炉2、前输送管3、保温盖4、后输送管5和尾气处理装置,所述收集罩1安装于熔炼炉2的出烟口的上方;所述收集罩1通过前输送管3与保温盖4前端的输入口密封连接,所述保温盖4后端的输出口通过后输送管5与尾气处理装置连接。进一步利用熔炼炉烟气的余热,使烟气通过中空的保温盖4的内腔给保温盖加温,进而保证铝液输送槽中的铝液9的温度不会降低,既保证了产品的加工质量,又不需要增加投入。As shown in Figure 1 and Figure 2, an aluminum liquid conveying tank heat preservation device with a tail gas treatment device includes a collection cover 1, a melting furnace 2, a front conveying pipe 3, a heat preservation cover 4, a rear conveying pipe 5 and a tail gas treatment device , the collection cover 1 is installed above the smoke outlet of the smelting furnace 2; the collection cover 1 is sealed and connected to the input port at the front end of the heat preservation cover 4 through the front conveying pipe 3, and the output port at the rear end of the heat preservation cover 4 passes through the rear The delivery pipe 5 is connected with the tail gas treatment device. Further use the waste heat of the flue gas of the smelting furnace to make the flue gas pass through the inner cavity of the hollow insulation cover 4 to heat the insulation cover, thereby ensuring that the temperature of the molten aluminum 9 in the molten aluminum delivery tank will not drop, which not only ensures the processing of the product quality without the need to increase investment.
所述保温盖4的长度小于或等于铝液输送槽8的长度。保温盖4能减少铝液在输送过程中的散热量,同时通过烟气给输送槽中的铝液加热,有效防止在铝液输送的过程中温度降低而出现低熔点成分提前结晶,形成元素富积区,导致成分偏析,并在坯料中形成结晶差异层,在后续板材的生产中易产生裂纹缺陷和性能差异。The length of the heat preservation cover 4 is less than or equal to the length of the liquid aluminum delivery tank 8 . The heat preservation cover 4 can reduce the heat dissipation of the molten aluminum during the transportation process, and at the same time heat the molten aluminum in the delivery tank through the flue gas, effectively preventing the early crystallization of low melting point components due to the temperature drop during the transportation of the molten aluminum, forming element-rich elements. The accumulation area leads to composition segregation and the formation of a crystallization difference layer in the billet, which is prone to crack defects and performance differences in the subsequent production of plates.
所述前输送管3和后输送管5中的至少一个内部安装有风机10。保证管道内的烟气流通顺畅,保证保温盖4的保温效果。At least one of the front conveying pipe 3 and the rear conveying pipe 5 is installed with a fan 10 inside. Ensure the smooth flow of flue gas in the pipeline, and ensure the thermal insulation effect of the thermal insulation cover 4 .
所述尾气处理装置包括烟气过滤器6和粉尘沉降室11,所述烟气过滤器6与后输送管5密封连接,所述烟气过滤器6的底部与粉尘沉降室11连接,所述粉尘沉降室11内设有自动清灰器。尾气过滤后对剩余的气体进行沉降处理,保证没有有害气体排出,在粉尘沉降室11内设有自动清灰器,可有效降低工人的劳动量,实现自动化操作。The exhaust gas treatment device includes a flue gas filter 6 and a dust settling chamber 11, the flue gas filter 6 is sealed and connected to the rear delivery pipe 5, the bottom of the flue gas filter 6 is connected to the dust settling chamber 11, the An automatic dust remover is provided in the dust settling chamber 11 . After the exhaust gas is filtered, the remaining gas is settled to ensure that no harmful gas is discharged. An automatic dust cleaner is installed in the dust settling chamber 11, which can effectively reduce the labor load of workers and realize automatic operation.
Claims (5)
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| CN201420707585.6U CN204276835U (en) | 2014-11-21 | 2014-11-21 | A kind of aluminium liquid delivery chute attemperator with exhaust gas processing device |
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| CN201420707585.6U CN204276835U (en) | 2014-11-21 | 2014-11-21 | A kind of aluminium liquid delivery chute attemperator with exhaust gas processing device |
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| CN204276835U true CN204276835U (en) | 2015-04-22 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105865199A (en) * | 2016-05-27 | 2016-08-17 | 湖州荣耀铝业有限公司 | Heat-preserving device for machining of energy-saving type aluminum materials |
| CN105865203A (en) * | 2016-05-27 | 2016-08-17 | 湖州荣耀铝业有限公司 | Environment-friendly aluminum processing heat preservation system with heat cycle function |
| CN111531161A (en) * | 2020-06-03 | 2020-08-14 | 那玉金 | High-efficient casting device with used heat retrieval and utilization |
-
2014
- 2014-11-21 CN CN201420707585.6U patent/CN204276835U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105865199A (en) * | 2016-05-27 | 2016-08-17 | 湖州荣耀铝业有限公司 | Heat-preserving device for machining of energy-saving type aluminum materials |
| CN105865203A (en) * | 2016-05-27 | 2016-08-17 | 湖州荣耀铝业有限公司 | Environment-friendly aluminum processing heat preservation system with heat cycle function |
| CN111531161A (en) * | 2020-06-03 | 2020-08-14 | 那玉金 | High-efficient casting device with used heat retrieval and utilization |
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