CN204268043U - The oil circulation lubrication system of vertical type ring mould granulator - Google Patents

The oil circulation lubrication system of vertical type ring mould granulator Download PDF

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Publication number
CN204268043U
CN204268043U CN201420732348.5U CN201420732348U CN204268043U CN 204268043 U CN204268043 U CN 204268043U CN 201420732348 U CN201420732348 U CN 201420732348U CN 204268043 U CN204268043 U CN 204268043U
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China
Prior art keywords
pressure roller
lubrication
oil
main shaft
cover
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CN201420732348.5U
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Chinese (zh)
Inventor
邱维成
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莱州市成达机械有限公司
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Priority to CN201420732348.5U priority Critical patent/CN204268043U/en
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Publication of CN204268043U publication Critical patent/CN204268043U/en

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Abstract

The oil circulation lubrication system of vertical type ring mould granulator disclosed in the utility model, compression roller axle upper end is provided with lubrication oil circulation import, compression roller axle flows into oil circuit; The lower end of compression roller axle is provided with compression roller axle and flows out oil circuit, lubricating oil outlet; Lubricant oil flows into roller bearing by compression roller axle, and the oil circuit that is provided with bottom roller bearing flows out oil circuit with compression roller axle and is connected; Bearing support is vertically provided with the lubrication cavity being communicated with main shaft bearing, and the lubrication top of cavity is connected with the lubricating oil outlet of the lower end of compression roller axle, and the bottom bearings of lubrication cavity is provided with lubrication oil circulation outlet.This lubrication system oil circuit can synchronously lubricate pinch roller bearing and main shaft bearing, increases the effect of the lubrication of this device; Lubricating oil path design is succinct, is convenient to the processing sets up of lubricating oil path, lubricating oil path good seal performance; avoid simultaneously and the torsional property of main shaft is impacted; facilitate industrial applications on vertical type ring mould granulator, to improve the service behaviour of granulator, reduce maintaining cost.

Description

The oil circulation lubrication system of vertical type ring mould granulator
Technical field
The utility model relates to oil circulation lubrication system, specifically the bearing lubrication cooling system of the biological shaped granule machine of vertical type ring mould.
Background technique
Vertical type ring mould granulator utilizes the solid waste such as cornstalk, wheat straw, straw, peanut shell, corncob, cotton stem, soybean bar, weeds, branch, leaf, sawdust, bark of crops to be raw material, through pulverizing, pressurization, density, shaping, become little bar-shaped solid particle fuel.Novel bioenergy, it can replace firewood, raw coal, fuel oil, liquid gas etc., is widely used in heating, life cooking stove, water-heating boiler, industrial boiler, biomass power plant etc.It is a kind of living beings new energy materials of high-quality.In granulation process, pressure roller is the core work parts of ring die pelleter, is made up of parts such as pressure roller shell, accentric support axle, bearing, Sealings.During work, accentric support axle is fixed, and pressure roller shell rotates, and pressing materials, make material form particle by the nib of mould.
Forming process middle (center) bearing needs lubrication, and to reduce frictional force and the temperature of bearing, initial vertical type ring mould granulator adopts grease to adopt grease lubrication, needs to carry out timing and refuels.Due in working procedure during compressed granulate, the parts such as pressure roller shell produce heat owing to externally doing work, be in the condition of high temperature in above-mentioned component working process, and the grease in bearing is volatile and produce grease incrustation, makes bearing can not get effectively lubricating, thus damages bearing.
For making bearing lubrication reach good effect, it is the feasible choice of technology that machine oil replaces grease to carry out circulating lubrication.
The Chinese patent of application publication number CN 103388627 A discloses a kind of cooling and lubricating system of biological shaped granule machine, the external filler opening of granulator internal oil passages is located on bearing support by this system, seal with rotary oil seal between bearing support and main shaft, main shaft is connected with pinch roller supporting base transition plate, enclose with O shape between pinch roller supporting base and pinch roller and seal, then be connected with outside oil supplying device respectively with external filler opening by picking out hydraulic fluid port; Normal temperature fluid oil in the fuel tank of outside oil supplying device is supplied to the lubricating oil path of granulator inside through being pumped to external filler opening; after the lubricating oil path of granulator inside, oil return is to cooler; be back to hydraulic station fuel tank again after cooling, form cool cycles lubricating loop.
Technique scheme adopts machine oil to replace grease lubrication, lubricating oil path adopts the intermediate oil inlet mode from bearing support to main shaft to pinch roller supporting base to pinch roller, lubricant oil is transported to bearing support from the oil pipe of outside oil supplying device, main shaft is transported to through bearing support, be transported to pinch roller supporting base through main shaft, be transported in pinch roller through pinch roller supporting base, reach the object of lubrication pressure wheel bearing, pinch roller bearing is lubricated, has certain effect.
Also there is following technical problem topic simultaneously and be difficult to overcome in technique scheme:
1, above-mentioned lubrication only carries out circulating lubrication for pinch roller bearing, does not lubricate for the upper bearing (metal) between main shaft and casing, lower bearing, and the bearing of main shaft can not get synchronous lubrication, and the whole structure of lubrication is poor.
2, pick out hydraulic fluid port and external filler opening is disposed adjacent on bearing support, seal with rotary oil seal between bearing support and main shaft; Sealing effect is poor, easily causes lubricant oil to run off, and cannot carry out effectively lubricating to pinch roller bearing.
3, in main shaft, in the vertical direction is provided with the up lubricating oil path of lubricant oil simultaneously, descending lubricating oil path and simultaneously also will being provided with in the horizontal direction to be connected with external filler opening the lubricating oil path passed through with the hydraulic fluid port that picks out on bearing support, main shaft is due at work will relative to bearing support High Rotation Speed, and the jointing that main shaft is connected with bearing support seals very difficult; And the problems referred to above are present between the lubricating oil path of spindle top main shaft and pinch roller supporting base equally; Lubricant oil very easily overflows along the sidewall of main shaft and supporting base or main shaft and pinch roller supporting base at above-mentioned jointing, makes the circulating lubrication of lubricating oil path ineffective.
4, the design of whole lubricating oil path makes the processing of the oil circuit of main shaft very difficult, even if process above-mentioned main shaft, also can affect the torsional property of main shaft owing to being provided with above-mentioned oil circuit in main shaft; Practical application effect also can be affected.
5, use O shape to enclose between pinch roller supporting base and pinch roller to seal, because O RunddichtringO is mainly used in static seal and reciprocating movement sealing; When it is for rotary movement seal, be only limitted to low speed rotary sealing; Therefore the sealing of O shape circle is difficult to the sealing effect of the machine oil ensureing pressurizing circulation in lubricating oil path.
6, the circulation route of whole lubricating oil path is from down to up, more from top to bottom, the design comparison of circulating oil path is complicated.
Model utility content
The technical problems to be solved in the utility model is to provide the oil circulation lubrication system of vertical type ring mould granulator, and this lubrication system oil circuit can synchronously lubricate pinch roller bearing and main shaft bearing, increases the effect of the lubrication of this device; And lubricating oil path design is succinct; be convenient to the processing sets up of lubricating oil path; and lubricating oil path good seal performance; lubricating oil path avoids while forming lubrication to main shaft bearing and impacts the torsional property of main shaft; facilitate industrial applications on vertical type ring mould granulator; to improve the service behaviour of granulator, reduce maintaining cost.
For solving the problems of the technologies described above the utility model by the following technical solutions:
The oil circulation lubrication system of vertical type ring mould granulator, compression roller axle upper end is provided with lubrication oil circulation import, compression roller axle flows into oil circuit; The lower end of compression roller axle is provided with compression roller axle and flows out oil circuit, lubricating oil outlet; Lubricant oil flows into roller bearing by compression roller axle, and the oil circuit that is provided with bottom roller bearing flows out oil circuit with compression roller axle and is connected; Bearing support is vertically provided with the lubrication cavity being communicated with main shaft bearing, and the lubrication top of cavity is connected with the lubricating oil outlet of the lower end of compression roller axle, and the bottom bearings of lubrication cavity is provided with lubrication oil circulation outlet.
The technical solution of the utility model is improved lubricating fitting, obtains the technique effect of the following aspects:
1, oil lubricating oil circuit its endless form on arranging is lubricated by the roller bearing of compression roller axle of vertical ring mould granulator from top to bottom and the main shaft bearing of main shaft, one is comprehensive lubrication that can realize vertical type ring mould granulator bearing, substantially increase the effect of lubrication, contrast with only lubricating roller bearing in prior art, the lubrication of the technical program is more thorough, more effective, thus the working life of vertical type ring mould mould granulator bearing can be improved, the stability of raising work, reduce replacing and the maintenance of main shaft bearing, save time, cost of labor and accessory cost.
2, the circulation of lubricating oil path adopts endless form from top to bottom, and the circulating path that machine oil can vertically be arranged under self gravitation effect flows downward, and need not pressurize and just can realize good oil circulation lubrication; When pressurizing circulation, compared with the oil circuit lubricated with the oil circulation of prior art is arranged, machine oil is not easily revealed, and the flowing velocity of machine oil in oil circuit can be faster, and cooling effect can be better.
3, main shaft does not offer circulating oil path, the processing of main shaft is simple, and torsional property is good, and due to main shaft not establishing circulating oil path, sealing between main shaft and bearing support adopts the mode of the mechanical seal of routine of the prior art just can realize, and thus the circulating lubrication of oil circuit is more stable; Compression roller axle is provided with circulating oil path, but circulating oil path is only distributed in upper end portion and the underpart of compression roller axle in compression roller axle, and is the circulating lubrication that unidirectional oil circuit can realize machine oil; The torsional property of compression roller axle is influenced hardly, and compared with prior art the circulating oil path of this programme arranges more succinct, and the stability of system works is also better.
As the further improvement to the technical program, the lower end of compression roller axle is sealed by back-up ring, pressure roller Lower shaft sleeve under pressure roller; Under pressure roller, the outer end of back-up ring is fixed in the shrinkage pool of the madial wall of pressure roller shell, and under pressure roller, the inner of back-up ring is fixed by pressure roller Lower shaft sleeve, and under pressure roller, back-up ring is provided with oil circuit and is connected with the outflow oil circuit of roller bearing, compression roller axle.
By arranging back-up ring, pressure roller Lower shaft sleeve under pressure roller, and back-up ring is provided with oil circuit and is connected with the outflow oil circuit of roller bearing, compression roller axle under pressure roller, the lubricant oil that can realize easily in roller bearing is provided with by back-up ring under pressure roller the outflow oil circuit that oil circuit flows into compression roller axle, enter the lubrication cavity of bearing support, circulating lubrication is carried out to main shaft bearing.
As the further improvement to the technical program, leave space between the interior edge face of back-up ring and compression roller axle under described pressure roller, under pressure roller, in back-up ring, be provided with circlip for hole, the axial motion of fixing related components.
As the further improvement to the technical program, described pressure roller Lower shaft sleeve outer rim is provided with the rotary shaft lip seal matched with back-up ring under pressure roller Lower shaft sleeve, pressure roller, the lower end of rotary shaft lip seal is provided with pressure roller lower cover, pressure roller shell and corresponding position, pressure roller lower cover bottom surface are provided with shrinkage pool, be provided with circlip for hole and be fixed pressure roller lower cover and rotating seal ring in shrinkage pool.By above-mentioned Sealing, the excellent sealing between back-up ring and compression roller axle under pressure roller can be realized, ensure the tightness of this device circulating oil path, improve lubrication effect.
As the further improvement to the technical program, compression roller axle flows into oil circuit corresponding part and is provided with pressure roller inward upper cover, and pressure roller inward upper cover is provided with that cavity flows into oil circuit with compression roller axle, roller bearing is connected.
By arranging pressure roller inward upper cover, utilize the cavity of pressure roller inward upper cover as circulating oil path.As the further improvement to the technical program, be provided with space between the interior edge face of pressure roller inward upper cover and compression roller axle, the bottom of pressure roller inward upper cover is provided with cavity.Above-mentioned convenience, the validity arranging the oil circuit connection that can increase this device oil circulation, improves circulating effect.
As the further improvement to the technical program, the pressure roller shell madial wall of the phase position of described pressure roller inward upper cover is provided with shrinkage pool, and described shrinkage pool place is provided with pressure roller back-up ring and fixes pressure roller inward upper cover; The top of pressure roller inward upper cover is provided with pressure roller upper cover.The sealing effect that shrinkage pool and pressure roller inward upper cover can increase this device is set, prevents dust from falling into lubricating oil path, affect lubrication effect.
As the further improvement to the technical program, the axle head side of pressure roller upper cover bottom surface is provided with fixed groove, and pressure roller inward upper cover relevant position is provided with the fixed lobe matched with fixed groove.By arranging above-mentioned projection and fixed groove, the stability of pressure roller inward upper cover in this device working procedure can be increased, ensureing carrying out smoothly of lubrication.
As the further improvement to the technical program, described main shaft and bearing support are by main shaft end cap fixed main shaft main shaft bearing bottom; Be provided with main shaft lower sealing cover outside main shaft end cap, the port of main shaft lower sealing cover to bearing support lubrication cavity surrounds to be closed.The good sealing of lubricating cavity can be realized by said apparatus.
As the further improvement to the technical program, main shaft lower sealing cover and adjacent one end are provided with cavity, are provided with rotary shaft seal ring in cavity.By increasing cavity, and the degree of depth of described cavity can be set to 2-3 times of rotary shaft seal ring height, in cavity, rotate 2 or 3 rotary shaft seal rings in a stacked fashion.To increase the sealability to this device circulating oil path further, prevent machine oil from oozing out from the gap of axle and Sealing.
Accompanying drawing explanation
Fig. 1 is the sectional view of the oil circulation lubrication system of vertical type ring mould granulator of the present utility model.
Fig. 2 is that in Fig. 1, compression roller axle flow paths arranges sectional view.
Fig. 3 is the partial enlarged drawing of part A in Fig. 2.
Fig. 4 is the partial enlarged drawing of part B in Fig. 2.
Description of reference numerals: 1-lubrication oil circulation import; 2-compression roller axle flows into oil circuit; 3-roller bearing; 4-compression roller axle flows out oil circuit; 5-lubricating oil outlet; 6-main shaft bearing; 7-collar bush; 8-lubricates cavity; 9-lubrication oil circulation exports; 10-main shaft bearing; 11-main shaft bearing; 12-pressure roller Lower shaft sleeve; 13-pressure roller lower cover; 14-circlip for hole; 15-rotary shaft lip seal; Back-up ring under 16-pressure roller; 17-circlip for hole; 18-pressure roller shell; 19-pressure roller inward upper cover; 20-pressure roller back-up ring; 21-pressure roller sealing cover; 22-pressure roller upper cover; 23-main shaft lower sealing cover; 24-main shaft end cap; 25-rotary shaft seal ring.
Embodiment
The utility model is described in further detail for connection with figures below.
Composition graphs 1, Fig. 2 are known, and the oil circulation lubrication system of vertical type ring mould granulator of the present utility model, comprises compression roller axle, main shaft, bearing support, and compression roller axle upper end is provided with lubrication oil circulation import 1, compression roller axle flows into oil circuit 2; The lower end of compression roller axle is provided with compression roller axle and flows out oil circuit 4, lubricating oil outlet 5; Lubricant oil flows into roller bearing 3 by compression roller axle, and the oil circuit that is provided with bottom roller bearing 3 flows out oil circuit 4 with compression roller axle and is connected; Bearing support is vertically provided with the lubrication cavity 8 being communicated with main shaft bearing 6, main shaft bearing 10, main shaft bearing 11.Be provided with collar bush 7 between main shaft bearing 6 and main shaft bearing 10, the lubrication top of cavity 8 is connected with the lubricating oil outlet 5 of the lower end of compression roller axle, and the bottom bearings of lubrication cavity 8 is provided with lubrication oil circulation outlet 9.
Main shaft and bearing support are by main shaft end cap 24 fixed main shaft main shaft bearing 6 bottom; Be provided with main shaft lower sealing cover 23 outside main shaft end cap 24, the port of main shaft lower sealing cover 23 pairs of bearing support lubrication cavitys 8 surrounds to be closed.Main shaft lower sealing cover 23 and adjacent one end are provided with cavity, are provided with rotary shaft seal ring 25 in cavity.The degree of depth of cavity is set to 2 times of rotary shaft seal ring 25 height, rotates 2 rotary shaft seal rings 25 in cavity in a stacked fashion.
The oil circulation lubrication system of vertical type ring mould granulator of the present utility model, machine oil flows into from compression roller axle upper end lubrication oil circulation import 1, then flow into oil circuit 2 through compression roller axle to flow downward, roller bearing 3 is flow into after flowing out compression roller axle, the oil circuit be provided with bottom roller bearing 3 flow into compression roller axle again, and continue to flow downward along compression roller axle, enter bearing support and be vertically provided with the lubrication cavity 8 being communicated with main shaft bearing 6, main shaft bearing 6 in bearing support is lubricated from top to bottom, the bottom bearings of last machine oil selflubricating cavity 8 is provided with lubrication oil circulation outlet 9 and flows out.
Said engine oil circulating oil system adds sump and recycle pump and control gear in outside can realize reciprocation cycle, and added by said external, sump, recycle pump and control gear are prior art, are not repeating at this.
Composition graphs 2, Fig. 3 are known, and the lower end of compression roller axle is sealed by back-up ring under pressure roller 16, pressure roller Lower shaft sleeve 12; Under pressure roller, the outer end of back-up ring 16 is fixed in the shrinkage pool of the madial wall of pressure roller shell 18, and under pressure roller, the inner of back-up ring 16 is fixed by pressure roller Lower shaft sleeve 12, and under pressure roller, back-up ring 16 is provided with oil circuit and is connected with the outflow oil circuit of roller bearing 3, compression roller axle.Leave space between the interior edge face of back-up ring 16 and compression roller axle under described pressure roller, be provided with circlip for hole 17 in back-up ring 16 under pressure roller, as the axial motion of securing part.
Described pressure roller Lower shaft sleeve 12 outer rim is provided with the rotary shaft lip seal 15 matched with back-up ring 16 under pressure roller Lower shaft sleeve 12, pressure roller, the lower end of rotary shaft lip seal 15 is provided with pressure roller lower cover 13, pressure roller shell 18 and corresponding position, pressure roller lower cover 13 bottom surface are provided with shrinkage pool, are provided with circlip for hole 14 pairs of pressure roller lower covers 13 and rotating seal ring is fixed in shrinkage pool.
Composition graphs 2, Fig. 4 are known, and compression roller axle flows into oil circuit 2 corresponding part and is provided with pressure roller inward upper cover 19, and pressure roller inward upper cover 19 is provided with that cavity flows into oil circuit 2 with compression roller axle, roller bearing 3 is connected.Be provided with space between the interior edge face of pressure roller inward upper cover 19 and compression roller axle, the bottom of pressure roller inward upper cover 19 is provided with cavity.Pressure roller shell 18 madial wall of the phase position of described pressure roller inward upper cover 19 is provided with shrinkage pool, and described shrinkage pool place is provided with pressure roller back-up ring 20 and fixes pressure roller inward upper cover 19; The top of pressure roller inward upper cover 19 is provided with pressure roller upper cover 22.The axle head side of pressure roller upper cover 22 bottom surface is provided with fixed groove, and pressure roller inward upper cover 19 relevant position is provided with the fixed lobe matched with fixed groove, is provided with pressure roller sealing cover 21 above pressure roller upper cover 22.

Claims (10)

1. the oil circulation lubrication system of vertical type ring mould granulator, comprises compression roller axle, main shaft, bearing support, it is characterized in that: compression roller axle upper end is provided with lubrication oil circulation import, compression roller axle flows into oil circuit; The lower end of compression roller axle is provided with compression roller axle and flows out oil circuit, lubricating oil outlet; Lubricant oil flows into roller bearing by compression roller axle, and the oil circuit that is provided with bottom roller bearing flows out oil circuit with compression roller axle and is connected; Bearing support is vertically provided with the lubrication cavity being communicated with main shaft bearing, and the lubrication top of cavity is connected with the lubricating oil outlet of the lower end of compression roller axle, and the bottom bearings of lubrication cavity is provided with lubrication oil circulation outlet.
2. the oil circulation lubrication system of vertical type ring mould granulator according to claim 1, is characterized in that: the lower end of compression roller axle is sealed by back-up ring, pressure roller Lower shaft sleeve under pressure roller; Under pressure roller, the outer end of back-up ring is fixed in the shrinkage pool of the madial wall of pressure roller shell, and under pressure roller, the inner of back-up ring is fixed by pressure roller Lower shaft sleeve, and under pressure roller, back-up ring is provided with oil circuit and is connected with the outflow oil circuit of roller bearing, compression roller axle.
3. the oil circulation lubrication system of vertical type ring mould granulator according to claim 2, is characterized in that: leave space between the interior edge face of back-up ring and compression roller axle under described pressure roller, be provided with circlip for hole under pressure roller in back-up ring.
4. the oil circulation lubrication system of vertical type ring mould granulator according to claim 3; it is characterized in that: described pressure roller Lower shaft sleeve outer rim is provided with the rotary shaft lip seal matched with back-up ring under pressure roller Lower shaft sleeve, pressure roller; the lower end of rotary shaft lip seal is provided with pressure roller lower cover; pressure roller shell and corresponding position, pressure roller lower cover bottom surface are provided with shrinkage pool, be provided with circlip for hole and be fixed pressure roller lower cover and rotating seal ring in shrinkage pool.
5. the oil circulation lubrication system of vertical type ring mould granulator according to claim 1, is characterized in that: compression roller axle flows into oil circuit corresponding part and is provided with pressure roller inward upper cover, and pressure roller inward upper cover is provided with that cavity flows into oil circuit with compression roller axle, roller bearing is connected.
6. the oil circulation lubrication system of vertical type ring mould granulator according to claim 5, it is characterized in that: be provided with space between the interior edge face of pressure roller inward upper cover and compression roller axle, the bottom of pressure roller inward upper cover is provided with cavity.
7. the oil circulation lubrication system of vertical type ring mould granulator according to claim 6, is characterized in that: the pressure roller shell madial wall of the phase position of described pressure roller inward upper cover is provided with shrinkage pool, and described shrinkage pool place is provided with pressure roller back-up ring and fixes pressure roller inward upper cover; The top of pressure roller inward upper cover is provided with pressure roller upper cover.
8. the oil circulation lubrication system of vertical type ring mould granulator according to claim 7, is characterized in that: the axle head side of pressure roller upper cover bottom surface is provided with fixed groove, and pressure roller inward upper cover relevant position is provided with the fixed lobe matched with fixed groove.
9. the oil circulation lubrication system of the vertical type ring mould granulator according to the arbitrary claim of claim 1-8, is characterized in that: described main shaft and bearing support are by main shaft end cap fixed main shaft main shaft bearing bottom; Be provided with main shaft lower sealing cover outside main shaft end cap, the port of main shaft lower sealing cover to bearing support lubrication cavity surrounds to be closed.
10. the oil circulation lubrication system of vertical type ring mould granulator according to claim 9, is characterized in that: main shaft lower sealing cover and adjacent one end are provided with cavity, are provided with rotary shaft seal ring in cavity.
CN201420732348.5U 2014-12-01 2014-12-01 The oil circulation lubrication system of vertical type ring mould granulator CN204268043U (en)

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Application Number Priority Date Filing Date Title
CN201420732348.5U CN204268043U (en) 2014-12-01 2014-12-01 The oil circulation lubrication system of vertical type ring mould granulator

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104456035A (en) * 2014-12-01 2015-03-25 莱州市成达机械有限公司 Machine oil circulating lubrication system of vertical ring die granulator
CN106111013A (en) * 2016-08-30 2016-11-16 安徽鼎梁生物能源科技开发有限公司 A kind of biomass granulation machine
CN106369261A (en) * 2016-08-30 2017-02-01 安徽鼎梁生物能源科技开发有限公司 Pump station of compression roller oil tank for biomass granulator
CN108273445A (en) * 2017-12-29 2018-07-13 哈尔滨重齿传动设备有限公司 A kind of novel biomass granulator

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104456035A (en) * 2014-12-01 2015-03-25 莱州市成达机械有限公司 Machine oil circulating lubrication system of vertical ring die granulator
CN106111013A (en) * 2016-08-30 2016-11-16 安徽鼎梁生物能源科技开发有限公司 A kind of biomass granulation machine
CN106369261A (en) * 2016-08-30 2017-02-01 安徽鼎梁生物能源科技开发有限公司 Pump station of compression roller oil tank for biomass granulator
CN108273445A (en) * 2017-12-29 2018-07-13 哈尔滨重齿传动设备有限公司 A kind of novel biomass granulator

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Granted publication date: 20150415

Effective date of abandoning: 20170908