CN204266924U - A kind of PDC bit tool with alternation Cutting trajectory - Google Patents
A kind of PDC bit tool with alternation Cutting trajectory Download PDFInfo
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- CN204266924U CN204266924U CN201420486349.6U CN201420486349U CN204266924U CN 204266924 U CN204266924 U CN 204266924U CN 201420486349 U CN201420486349 U CN 201420486349U CN 204266924 U CN204266924 U CN 204266924U
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Abstract
本实用新型公开了一种具有交变切削轨迹的PDC钻头工具,属于钻探设备用破岩工具领域。本实用新型的具有交变切削轨迹的PDC钻头工具,包括偏心轴、外壳体、PDC钻头和摆线轴,所述PDC钻头固定连接于摆线轴上,所述摆线轴匹配于外壳体内可相对变轨迹偏心旋转,所述偏心轴上设置的偏心轴段匹配于摆线轴的内腔中形成转动副,所述偏心轴的内流道、摆线轴的内流道与PDC钻头的内流道连通。本实用新型所实现的交变切削轨迹运动可显著提高PDC钻头地层吃入能力,提高破岩效率,也有利于减缓切削齿的磨损速度,特别是深部难钻地层高硬度、高研磨性地层具有明显的技术优势。
The utility model discloses a PDC drill bit tool with alternating cutting tracks, which belongs to the field of rock-breaking tools for drilling equipment. The PDC drill tool with alternating cutting trajectory of the utility model includes an eccentric shaft, an outer shell, a PDC drill bit and a cycloidal shaft, the PDC drill bit is fixedly connected to the cycloidal shaft, and the cycloidal shaft is matched in the outer shell body so that the trajectory can be changed relatively. Eccentric rotation, the eccentric shaft section provided on the eccentric shaft is matched with the inner cavity of the cycloid shaft to form a rotating pair, the inner flow channel of the eccentric shaft, the inner flow channel of the cycloid shaft communicate with the inner flow channel of the PDC drill bit. The alternating cutting trajectory movement realized by the utility model can significantly improve the ability of the PDC bit to penetrate into the formation, improve the rock-breaking efficiency, and is also beneficial to slow down the wear speed of the cutting teeth, especially in the deep hard-drilled formation with high hardness and high abrasiveness. Obvious technical advantage.
Description
技术领域 technical field
本实用新型涉及石油天然气、矿山工程、建筑基础工程施工、地质、水文等钻探设备用破岩工具领域,尤其是一种用于钻探设备用破岩的PDC钻头工具。 The utility model relates to the field of rock-breaking tools for drilling equipment such as petroleum and natural gas, mining engineering, building foundation engineering construction, geology, and hydrology, in particular to a PDC bit tool for rock-breaking for drilling equipment.
背景技术 Background technique
钻头是在钻井工程中用以破碎井底岩石、形成井筒的破岩工具。现今钻井工程中所使用的常规钻头主要有三牙轮钻头、PDC钻头、孕镶金刚石钻头以及牙轮-PDC混合钻头等。 The drill bit is a rock-breaking tool used in drilling engineering to break the rock at the bottom of the well and form a wellbore. The conventional drill bits used in drilling engineering today mainly include three-cone bits, PDC bits, impregnated diamond bits, and roller-PDC hybrid bits.
其中PDC钻头(聚晶金刚石复合片钻头)是目前石油钻井工程中最常用的一种钻井工具。随着切削齿材料技术和钻头设计技术的不断进步,其独特的钻井安全性、结构形式的灵活性以及剪切破岩的高效切削性,使PDC钻头在油气钻井工程中的地层适应范围越来越广,据统计目前在世界范围内钻井总进尺数的70%都是由PDC钻头完成的,占有绝对的重要地位。常规的PDC钻头主要是通过“吃入-刮切”作用破碎井底岩石,但当钻井遇到硬塑性地层时,PDC钻头上的切削齿往往很难有效吃入井底岩石,钻头的机械钻速将变得非常缓慢,难以获得较好的钻头使用效果。 Among them, PDC drill bit (polycrystalline diamond compact drill bit) is the most commonly used drilling tool in oil drilling engineering. With the continuous advancement of cutting tooth material technology and bit design technology, its unique drilling safety, structural flexibility and efficient cutting performance for shearing and breaking rock make the PDC bit more suitable for formation in oil and gas drilling engineering. More widely, according to statistics, 70% of the total drilling footage in the world is completed by PDC bits, which occupies an absolutely important position. The conventional PDC bit mainly breaks the rock at the bottom of the well through the action of "eating-scraping". However, when drilling encounters hard plastic formations, it is often difficult for the cutting teeth on the PDC bit to effectively eat the rock at the bottom of the well. Will become very slow and difficult to get good drill usage.
为了应对这种情况,中国专利CN 200880016630.0公开了一种“混合钻头”,该钻头由具有滚动牙轮和固定刀翼复合切削结构,能够将牙轮的冲击压碎破岩方式和刀翼的刮切破岩方式结合起来,在特定地层条件下能够获得较好的综合钻进效果。但该钻头的不足主要表现在:牙轮破岩所产生的冲击载荷容易导致固定刀翼上的金刚石齿发生异常失效,如崩刃、脱层、断齿或掉齿等,给钻头的高效应用带来不确定性因素。中国专利CN 201010229371.9公开了“一种以切削方式破岩的复合钻头”,该钻头利用了“以交替刮切形式破岩可以提高破岩效率”的思想,提出了将一种镶装有PDC齿等高强度切削齿的转轮与固定刀翼相间布置的复合钻头。该钻头所具有的“转轮-固定刀翼”复合切削结构能够在井底岩石上形成网状破碎区域,具有破岩效率高,磨损均匀,钻头使用寿命长等优点。该钻头所述的转轮为一种被动旋转切削结构,在地层岩石的反作用力条件下实现“缓慢交替切削过程”。但影响转轮旋转运动的因素很多,如地层岩石形貌及力学特性、轮体切削结构与固定切削结构的匹配关系、钻井参数条件和轮体与轴承或轴颈的摩擦力等,因此转轮旋转运动规律存在不确定性。当在某些特殊工况下轮体的旋综合驱动力方向有可能与轮体的旋转线速度方向垂直,也即为死点工况,轮体就会被“卡住”不动。此时,钻头将无法实现“以交替刮切形式破岩”效果。 In order to cope with this situation, Chinese patent CN 200880016630.0 discloses a "hybrid drill bit", which has a composite cutting structure with rolling cones and fixed blades, which can crush the impact of the cones and the rock-breaking method and the scraping of the blades. The combination of rock-cutting methods can obtain better comprehensive drilling effect under specific formation conditions. However, the shortcomings of this drill bit are mainly manifested in: the impact load generated by the rock breaking of the cone is likely to cause abnormal failure of the diamond teeth on the fixed blade, such as chipping, delamination, broken teeth or tooth loss, etc., which hinders the efficient application of the drill bit. bring about uncertainties. Chinese patent CN 201010229371.9 discloses "a composite drill bit for breaking rock by cutting", which uses the idea of "breaking rock in the form of alternate scraping can improve the efficiency of rock breaking", and proposes a kind of drill bit equipped with PDC teeth. Composite drill bit with high-strength cutting wheels and fixed blades arranged alternately. The "rotary wheel-fixed blade" composite cutting structure of the drill bit can form a mesh crushing area on the rock at the bottom of the well, which has the advantages of high rock breaking efficiency, uniform wear, and long service life of the drill bit. The runner described in the drill bit is a passive rotary cutting structure, which realizes "slow alternate cutting process" under the reaction force condition of formation rock. However, there are many factors that affect the rotary motion of the runner, such as the rock morphology and mechanical properties of the formation, the matching relationship between the cutting structure of the wheel body and the fixed cutting structure, drilling parameters, and the friction between the wheel body and the bearing or journal, etc. There is uncertainty in the law of rotational motion. When under some special working conditions, the direction of the comprehensive driving force of the wheel body may be perpendicular to the direction of the rotational linear velocity of the wheel body, that is, the dead point working condition, the wheel body will be "stuck" and does not move. At this time, the drill bit will not be able to achieve the effect of "breaking rock in the form of alternate scraping and cutting".
实用新型内容 Utility model content
本实用新型的发明目的在于:针对上述存在的问题,提供一种具有交变切削轨迹的PDC钻头工具,将一种能产生偏心摆动旋转的井下传动机构与PDC钻头相结合,通过该井下传动机构与钻柱系统的复合运动,可为PDC钻头提供一种交变切削运动轨迹运动,一是可形成对井底的网状交叉切削过程,增加钻头切削齿对岩石的吃入能力,提高破岩效率;二是变“切削”破岩为“交变犁削”破岩,可提高钻头的自锐性和攻击能力,有利于提高破岩效率;三是钻头的交变轨迹切削运动具有“强制性”,可靠性高。特别在深部难钻地层高硬度、高研磨性地层具有明显的技术优势。 The purpose of the invention of the present utility model is to provide a PDC drill bit tool with alternating cutting tracks in view of the above-mentioned problems, combining a downhole transmission mechanism capable of producing eccentric swing rotation with the PDC drill bit, through which the downhole transmission mechanism The compound movement with the drill string system can provide an alternating cutting motion track movement for the PDC bit. First, it can form a mesh cross cutting process on the bottom of the well, increase the ability of the cutting teeth of the drill bit to penetrate rock, and improve rock breaking. The second is to change the "cutting" rock breaking to "alternate plowing" rock breaking, which can improve the self-sharpening and attacking ability of the drill bit, which is conducive to improving the rock breaking efficiency; third, the alternating track cutting motion of the drill bit has "forced ", high reliability. It has obvious technical advantages especially in deep hard-to-drill formations with high hardness and high abrasiveness.
本实用新型采用的技术方案如下: The technical scheme that the utility model adopts is as follows:
本实用新型的具有交变切削轨迹的PDC钻头工具,包括偏心轴、外壳体、PDC钻头和摆线轴,所述PDC钻头固定连接于摆线轴上,所述摆线轴匹配于外壳体内可相对变轨迹偏心旋转,所述偏心轴上设置的偏心轴段匹配于摆线轴的内腔中形成转动副,所述偏心轴的内流道、摆线轴的内流道与PDC钻头的内流道连通。 The PDC drill tool with alternating cutting trajectory of the utility model includes an eccentric shaft, an outer shell, a PDC drill bit and a cycloidal shaft. The PDC drill bit is fixedly connected to the cycloidal shaft, and the cycloidal shaft is matched in the outer shell body so that the trajectory can be changed relatively. Eccentric rotation, the eccentric shaft section provided on the eccentric shaft is matched with the inner cavity of the cycloid shaft to form a rotating pair, the inner flow channel of the eccentric shaft, the inner flow channel of the cycloid shaft communicate with the inner flow channel of the PDC drill bit.
由于采用了上述结构,偏心轴上偏心轴段与摆线轴匹配形成转动副,使偏心轴转动时,偏心轴段带动摆线轴相对于外壳体做变轨迹偏心旋转,从而带动PDC钻头做交变切削运动轨迹,一是可形成对井底的网状交叉切削过程,增加钻头切削齿对岩石的吃入能力,提高破岩效率;二是变“切削”破岩为“交变犁削”破岩,可提高钻头的自锐性和攻击能力,有利于减缓切削齿的磨损速度;三是钻头的交变轨迹切削运动具有“强制性”,可靠性高。特别在深部难钻地层高硬度、高研磨性地层具有明显的技术优势。具体为:1、交变轨迹切削运动可有效提高钻头的破岩钻进效率。常规固定切削齿PDC钻头在井底的运动轨迹均为圆形,每颗齿都沿着各自固定的旋转轨迹做刮切运动,无论是现场钻头钻进和失效形式,还是室内可钻性实验都能够反映出PDC钻头在这一运动状态下的地层吃入能力影响着钻头的破岩效率,特别是在深部难钻地层,这一影响更为严重。而本专利可实现井底网状交变轨迹切削运动,有利于切削齿对岩石的有效吃入,有利于岩石的破碎,进而有效提高钻头的破岩效率。2、变“切削”破岩为“交变犁削”破岩可提高钻头的自锐性和攻击能力。常规固定齿PDC钻头在井底做圆轨迹切削运动时,其切削线速度方向、工作平面法线方向均固定不变(相对不变),也即切削齿的工作前角和刃倾角固定不变。一般情况下常规钻头的工作前角大小与切削结构前角相当(30°-10°),刃倾角则较小(一般在5°以内),在这种状态下的PDC钻头切削齿运动状态称为“负前角底刃切削”状态。当PDC钻头切削齿做交变轨迹切削运动时,切削齿的刃倾角的大小则在运动过程中始终变化(按正弦曲线规律变化)。当刃倾角大到一定程度时,切削齿与井底岩石的接触运动状态就变为“犁削”接触,这一切削状态的变化可有效提高钻头的攻击性,进而提高钻头的破岩效率。同时,刃倾角的变化是双向的,即改变常规切削齿的底刃切削为交变轨迹运动条件下切削齿的左右交替双刃切削,其效果是在增加切削齿耐磨寿命的同时,提高了切削齿的特殊自锐能力,进而提高钻头的工作性能。3、钻头的交变轨迹切削运动具有强制性。无论是牙轮-PDC复合钻头还是轮式复合金刚石钻头,均是固定齿切削结构和轮体转动切削结构复合而成,轮体的转动是通过与地层岩石的反作用力作为旋转动力,即为被动旋转运动。影响轮体旋转运动的因素很多,如地层岩石形貌及力学特性、轮体切削结构与固定切削结构的匹配关系、钻井参数条件和轮体与轴承或轴颈的摩擦力等,因此轮体旋转运动规律存在不确定性。当在某些特殊工况下轮体的旋综合驱动力方向有可能与轮体的旋转线速度方向垂直,也即为死点工况,这时轮体就会被“卡住”不动。在室内实验中经常能够观察到轮体无法旋转的情况。本实用新型所提出的结构方案中,PDC钻头的非圆曲线自转运动动力来源于工具内部,与地层岩石的互作用力对其运动规律影响效果不大,因此能够保证PDC钻头实现规则的“交变轨迹切削运动”,其工作可靠性显著提高。本实用新型中井液循环是由钻柱系统内钻井液流体通过偏心轴的内孔道、摆线轴的内孔道,再经PDC钻头的内流道及喷嘴进入井下环空,进而建立钻井液循环系统,确保PDC钻头在产生交变切削轨迹的同时加注泥浆,保证PDC钻头的正常钻进。 Due to the adoption of the above structure, the eccentric shaft section on the eccentric shaft matches the cycloid shaft to form a revolving pair, so that when the eccentric shaft rotates, the eccentric shaft section drives the cycloid shaft to perform eccentric rotation with variable trajectory relative to the outer shell, thereby driving the PDC bit to perform alternate cutting The movement trajectory, first, can form a mesh cross cutting process on the bottom of the well, increase the ability of the cutting teeth of the drill bit to penetrate the rock, and improve the rock breaking efficiency; second, change the "cutting" rock breaking to "alternate plowing" rock breaking , can improve the self-sharpening and attack ability of the drill bit, and is beneficial to slow down the wear speed of the cutting teeth; third, the alternating track cutting motion of the drill bit is "mandatory" and has high reliability. It has obvious technical advantages especially in deep hard-to-drill formations with high hardness and high abrasiveness. Specifically: 1. The cutting motion of the alternating trajectory can effectively improve the rock-breaking drilling efficiency of the drill bit. The trajectory of the conventional fixed cutter PDC bit at the bottom of the well is circular, and each tooth performs scraping motion along its fixed rotation trajectory, whether it is the drilling and failure of the drill bit in the field, or the drillability experiment in the room. It can be reflected that the formation penetration ability of the PDC drill bit in this motion state affects the rock-breaking efficiency of the drill bit, especially in deep difficult-to-drill formations, and this impact is more serious. However, this patent can realize the cutting motion of the net-like alternating track at the bottom of the well, which is beneficial to the effective penetration of the rock by the cutting teeth and the crushing of the rock, thereby effectively improving the rock-breaking efficiency of the drill bit. 2. Changing "cutting" rock breaking to "alternate plowing" rock breaking can improve the self-sharpening and attacking ability of the drill bit. When the conventional fixed-tooth PDC bit performs circular trajectory cutting motion at the bottom of the well, the cutting line speed direction and the normal direction of the working plane are fixed (relatively unchanged), that is, the working rake angle and edge inclination angle of the cutting teeth are fixed. . In general, the working rake angle of conventional drills is equivalent to the rake angle of the cutting structure (30°-10°), and the blade inclination angle is relatively small (generally within 5°). It is in the state of "negative rake angle bottom edge cutting". When the cutting teeth of the PDC bit perform alternating trajectory cutting motion, the blade inclination angle of the cutting teeth changes all the time during the movement (changes according to the law of sinusoidal curve). When the blade inclination angle is large to a certain extent, the contact motion state between the cutting teeth and the rock at the bottom of the well becomes "plowing" contact. This change in cutting state can effectively improve the aggressiveness of the drill bit, thereby improving the rock-breaking efficiency of the drill bit. At the same time, the change of the blade inclination angle is bidirectional, that is, changing the cutting of the bottom edge of the conventional cutting tooth to the left and right alternate double-edged cutting of the cutting tooth under the condition of alternating trajectory movement, the effect is to increase the wear resistance of the cutting tooth at the same time. The special self-sharpening ability of the cutting teeth improves the working performance of the drill bit. 3. The alternating track cutting motion of the drill bit is mandatory. Whether it is a cone-PDC composite drill bit or a wheel-type composite diamond drill bit, it is a combination of fixed tooth cutting structure and wheel body rotating cutting structure. The rotation of the wheel body is driven by the reaction force with the formation rock, which is passive. Rotational movement. There are many factors that affect the rotation of the wheel, such as the formation rock morphology and mechanical properties, the matching relationship between the cutting structure of the wheel and the fixed cutting structure, the drilling parameters and the friction between the wheel and the bearing or the journal, etc., so the rotation of the wheel There is uncertainty in the laws of motion. When under some special working conditions, the rotational comprehensive driving force direction of the wheel body may be perpendicular to the rotation linear velocity direction of the wheel body, that is, the dead point working condition, the wheel body will be "stuck" at this time. It is often observed in indoor experiments that the wheel body cannot rotate. In the structural scheme proposed by the utility model, the non-circular curve rotation motion power of the PDC bit comes from the inside of the tool, and the interaction force with the formation rock has little effect on its motion law, so it can ensure that the PDC bit realizes regular "interaction" Variable trajectory cutting motion", its working reliability is significantly improved. The well fluid circulation in the utility model is that the drilling fluid fluid in the drill string system passes through the inner channel of the eccentric shaft and the inner channel of the cycloid shaft, and then enters the downhole annular space through the inner flow channel and the nozzle of the PDC bit, and then establishes the drilling fluid circulation system. Make sure that the PDC bit is filled with mud while producing alternate cutting trajectories, so as to ensure the normal drilling of the PDC bit.
本实用新型的具有交变切削轨迹的PDC钻头工具,所述外壳体的内壁上均布有若干针齿组形成针轮结构,所述摆线轴的外壁上设有若干摆线齿,所述摆线齿与针轮结构相啮合构成啮合传动关系;或者所述外壳体的内壁上均布有若干轮齿,所述摆线轴的外壁上设有若干摆线齿,所述摆线齿与轮齿相啮合构成啮合传动关系。 In the PDC drill bit tool with alternating cutting tracks of the utility model, a number of needle teeth groups are evenly distributed on the inner wall of the outer casing to form a needle wheel structure, and a number of cycloid teeth are arranged on the outer wall of the cycloid shaft. The gear teeth are meshed with the pin wheel structure to form a meshing transmission relationship; or the inner wall of the outer shell is evenly distributed with a number of gear teeth, and the outer wall of the cycloid shaft is provided with a number of cycloid teeth, and the cycloid teeth and the gear teeth The meshing constitutes a meshing transmission relationship.
由于采用了上述结构,在外壳体内设置与摆线轴相互配合的机构,例如与摆线轴外的摆线齿匹配的轮齿结构,或者如针轮结构,使本实用新型在驱动PDC钻头形成交变切削轨迹时,扭矩传递由两种传递方式共同作用产生,其一是由钻柱系统的旋转扭矩直接通过连接螺纹传递给外壳体,再通过其上的针齿组与摆线齿的齿轮副传递给摆线轴,进而通过连接螺纹传递给PDC钻头;其二是井下动力钻具(如螺杆钻具、涡轮钻具等)输出的扭矩经连接螺纹传递给偏心轴,再经偏心轴段的外圆柱面与摆线齿所形成的转动副和针齿组与摆线齿的齿轮副共同作用下传递给摆线轴,进而通过连接螺纹传递给PDC钻头;其中若干针齿组布置于外壳体的内壁上形成的针轮结构,其可形成类似于齿圈结构,任意两相邻的针齿组之间的间隙均可与摆线轴啮合,而其中针齿组的数量、摆线齿的齿数均可根据实际需要寻找动力传动比,便于进行动力扭矩的匹配与传递。 Due to the adoption of the above structure, a mechanism that cooperates with the cycloid shaft is provided in the housing, such as a gear tooth structure that matches the cycloid teeth outside the cycloid shaft, or a pin wheel structure, so that the utility model forms an alternating rotation when driving the PDC drill bit. When cutting the trajectory, the torque transmission is generated by the joint action of two transmission methods. One is that the rotational torque of the drill string system is directly transmitted to the outer shell through the connecting thread, and then transmitted through the gear pair of the pin tooth set and the cycloid tooth on it. To the cycloid shaft, and then transmitted to the PDC bit through the connecting thread; secondly, the torque output by the downhole dynamic drilling tool (such as screw drilling tool, turbo drilling tool, etc.) is transmitted to the eccentric shaft through the connecting thread, and then through the outer cylinder of the eccentric shaft section. The rotation pair formed by the surface and the cycloid teeth and the pin tooth group and the cycloid gear pair are transmitted to the cycloid shaft, and then transmitted to the PDC drill bit through the connecting thread; several pin tooth groups are arranged on the inner wall of the outer shell The formed pin wheel structure can be formed similar to the ring gear structure, and the gap between any two adjacent pin tooth groups can be meshed with the cycloid shaft, and the number of pin tooth groups and the number of cycloid teeth can be adjusted according to In fact, it is necessary to find the power transmission ratio to facilitate the matching and transmission of power torque.
本实用新型的具有交变切削轨迹的PDC钻头工具,所述针轮结构包括设于外壳体内壁上的若干轴向高度不同的针齿座,所述针齿座上配合有针齿组,使每组针齿座的轴向高度相同,其中所述针齿组包括配合于针齿座上的针齿销,所述针齿销上套设有针齿套。 In the PDC drill bit tool with alternating cutting tracks of the utility model, the needle wheel structure includes several needle tooth seats with different axial heights arranged on the inner wall of the housing, and the needle tooth seats are equipped with needle tooth groups, so that The axial heights of each group of pin tooth seats are the same, wherein the pin tooth sets include pin tooth pins fitted on the pin tooth seats, and pin tooth sleeves are sheathed on the pin tooth pins.
由于采用了上述结构,在外壳体的内圆柱面上设置有至少2组轴向高度不同的针齿座,该针齿座与针齿销相配合,每组针齿座的轴向高度相同,在周向上均匀排布,从而确保配合形成的针轮结构的高度一致,且能够与摆线轴相互啮合,使偏心轴带动摆线轴进行变轨迹偏心旋转时,所述摆线轴外的摆线齿能够与针齿销上的针齿套贴合,并沿针齿组的方向旋转,保证摆线轴能正常地进行变轨迹偏心旋转。 Due to the adoption of the above structure, there are at least two groups of gear holders with different axial heights on the inner cylindrical surface of the outer shell. The needle holders are matched with the needle pins. Evenly arranged in the circumferential direction, so as to ensure that the height of the pin wheel structure formed by cooperation is consistent, and can mesh with the cycloid shaft, so that when the eccentric shaft drives the cycloid shaft to perform eccentric rotation with variable trajectory, the cycloid teeth outside the cycloid shaft can It fits with the pin tooth sleeve on the pin tooth pin and rotates along the direction of the pin tooth set to ensure that the cycloid shaft can normally perform eccentric rotation with variable trajectory.
本实用新型的具有交变切削轨迹的PDC钻头工具,所述偏心轴螺纹连接于井下动力钻具输出端上,所述外壳体螺纹连接于钻柱系统末端上。 In the PDC drill bit tool with alternating cutting tracks of the utility model, the eccentric shaft is threadedly connected to the output end of the downhole power drilling tool, and the outer casing is threadedly connected to the end of the drill string system.
由于采用了上述结构,将偏心轴上的连接螺纹与石油钻井中钻柱系统的下部动力钻具(如螺杆钻具、涡轮钻具等)的输出端相连接,可向偏心轴提供其旋转的动力,同时确保偏心轴与外壳体之间能够产生相对转动。本实用新型中的扭矩传递由两种传递方式共同作用产生,其一是由钻柱系统的旋转扭矩直接通过连接螺纹传递给外壳体,再通过其上的针齿组与摆线齿的齿轮副传递给摆线轴,进而通过连接螺纹传递给PDC钻头;其二是井下动力钻具(如螺杆钻具、涡轮钻具等)输出的扭矩经连接螺纹传递给偏心轴,再经偏心轴段的外圆柱面与定位轴肩的下端面所形成的转动副和针齿组与摆线齿的齿轮副共同作用下传递给摆线轴,进而通过连接螺纹传递给PDC钻头。 Due to the adoption of the above structure, connecting the connecting thread on the eccentric shaft with the output end of the lower power drilling tool (such as screw drilling tool, turbo drilling tool, etc.) of the drill string system in oil drilling can provide the eccentric shaft with its rotation power, while ensuring relative rotation between the eccentric shaft and the outer shell. The torque transmission in the utility model is produced by the joint action of two transmission modes, one is that the rotational torque of the drill string system is directly transmitted to the outer casing through the connecting thread, and then through the gear pair of the pin tooth group and the cycloid tooth on it It is transmitted to the cycloid shaft, and then transmitted to the PDC bit through the connecting thread; the second is that the torque output by the downhole power drilling tool (such as screw drill, turbo drill, etc.) is transmitted to the eccentric shaft through the connecting thread, and then through the outer part of the eccentric The rotary pair formed by the cylindrical surface and the lower end surface of the positioning shaft shoulder and the pin tooth group and the gear pair of the cycloidal teeth are transmitted to the cycloidal shaft under the joint action, and then transmitted to the PDC bit through the connecting thread.
本实用新型的具有交变切削轨迹的PDC钻头工具,所述啮合传动关系中,所述偏心轴与摆线轴形成的传动比≥7:1,且所述偏心轴上偏心轴段的偏心距e≤6mm。 In the PDC drill bit tool with alternating cutting tracks of the present utility model, in the meshing transmission relationship, the transmission ratio formed by the eccentric shaft and the cycloid shaft is ≥7:1, and the eccentric distance e of the eccentric shaft section on the eccentric shaft is ≤6mm.
由于采用了上述结构,通过合理的匹配本实施例的几何学参数(摆线轴齿数、针齿齿数、偏心距等)和运动学参数(如偏心轴转速、外壳体转速等)可以使PDC钻头切削齿获得较为规则的井底交变切削运动轨迹,正是该特性可使PDC钻头提供一种交变切削运动轨迹,一方面可形成对井底的网状交叉切削过程,增加钻头切削齿对岩石的吃入能力,提高破岩效率;二是变“切削”破岩为“交变犁削”破岩,可提高钻头的自锐性和攻击能力;三是钻头的交变轨迹切削运动具有“强制性”,可靠性高。本实用新型所实现的交变切削轨迹运动可显著提高PDC钻头地层吃入能力,提高破岩效率,也有利于减缓切削齿的磨损速度,特别是深部难钻地层高硬度、高研磨性地层具有明显的技术优势。 Due to the adoption of the above structure, the PDC bit can be cut by reasonably matching the geometric parameters (number of cycloidal shaft teeth, pin tooth number, eccentricity, etc.) The tooth obtains a more regular bottom-hole alternate cutting motion track. It is this characteristic that enables the PDC bit to provide an alternate cutting motion track. The cutting ability can improve the rock breaking efficiency; the second is to change the "cutting" rock breaking to "alternate plowing" rock breaking, which can improve the self-sharpening and attacking ability of the drill bit; Mandatory", high reliability. The alternating cutting track movement realized by the utility model can significantly improve the ability of the PDC bit to penetrate into the formation, improve the rock-breaking efficiency, and is also beneficial to slow down the wear speed of the cutting teeth, especially in deep hard-drilled formations with high hardness and high abrasiveness. Obvious technical advantage.
本实用新型的具有交变切削轨迹的PDC钻头工具,所述啮合传动关系中,所述偏心轴与摆线轴形成的传动比为7,且所述偏心轴上偏心轴段的偏心距e为6mm。 In the PDC drill bit tool with alternating cutting tracks of the utility model, in the meshing transmission relationship, the transmission ratio formed by the eccentric shaft and the cycloid shaft is 7, and the eccentric distance e of the eccentric shaft section on the eccentric shaft is 6mm .
由于采用了上述结构,在本实用新型中优选几何结构参数为:摆线轴、齿数为7,针齿组、齿数为8,偏心距e为6时,假设井下动力钻具转速为140转/分,钻柱系统转速为0转/分时,PDC钻头、上的单颗齿可实现如图18所示的运动轨迹;假设井下动力钻具转速为120转/分,钻柱系统转速为40转/分时(传动比i=3),PDC钻头上的单颗齿可实现如图19所示的运动轨迹;假设井下动力钻具转速为120转/分,钻柱系统转速为60转/分时(传动比i=2),PDC钻头上的单颗齿可实现如图20所示的运动轨迹;假设改变其中几何参数偏心距e为12,运动学参数井下动力钻具转速为120转/分,钻柱系统转速为60转/分时(传动比i=2),PDC钻头上的单颗齿可实现如图21所示的运动轨迹。 Due to the adoption of the above structure, the preferred geometric parameters in the utility model are: cycloid axis, number of teeth is 7, needle tooth group, number of teeth is 8, and when eccentricity e is 6, it is assumed that the speed of downhole power drilling tool is 140 rev/min , when the rotation speed of the drill string system is 0 rpm, the single tooth on the PDC bit can realize the motion trajectory shown in Figure 18; assuming that the rotation speed of the downhole power drilling tool is 120 rpm, and the rotation speed of the drill string system is 40 rpm /min (transmission ratio i=3), a single tooth on the PDC bit can realize the motion trajectory shown in Figure 19; assuming that the downhole power drilling tool rotates at 120 rpm, and the drill string system rotates at 60 rpm When (transmission ratio i=2), a single tooth on the PDC bit can realize the motion trajectory shown in Figure 20; assuming that the geometric parameter eccentricity e is changed to 12, and the kinematic parameter downhole motor speed is 120 rpm/ When the rotation speed of the drill string system is 60 rpm (transmission ratio i=2), a single tooth on the PDC bit can realize the motion trajectory shown in Figure 21.
本实用新型的具有交变切削轨迹的PDC钻头工具,所述外壳体上连接的下接头将摆线轴限制于外壳体内,所述下接头内设有偏心轴承,所述PDC钻头穿过下接头内的偏心轴承并螺纹连接于摆线轴的下端;所述偏心轴上设有偏心轴段和定位轴肩,其中偏心轴段与摆线轴的内腔之间设有向心推力轴承组,所述偏心轴的下端面与摆线轴之间设置有密封圈进行密封,所述定位轴肩与外壳体之间设有径向轴承。 In the PDC drill tool with alternating cutting tracks of the utility model, the lower joint connected to the outer shell limits the cycloid shaft in the outer shell, the lower joint is provided with an eccentric bearing, and the PDC drill bit passes through the lower joint The eccentric bearing is screwed to the lower end of the cycloid shaft; the eccentric shaft is provided with an eccentric shaft section and a positioning shoulder, wherein a centripetal thrust bearing group is arranged between the eccentric shaft section and the inner cavity of the cycloid shaft, and the eccentric A sealing ring is arranged between the lower end surface of the shaft and the cycloid shaft for sealing, and a radial bearing is arranged between the positioning shoulder and the outer casing.
由于采用了上述结构,在所述PDC钻头和下接头之间安装有偏心轴承,偏心轴承可以为滚针偏心轴承、滑动轴承,也可以为圆柱滚子轴承或双列圆锥滚子轴承,或调心滚子轴承,PDC钻头在变轨迹偏心旋转运动状态下为悬臂式结构,其结构刚度和力学稳定性均较常规PDC钻头的工作状态低。且增设偏心轴承,可以使“偏心轮-PDC钻头”机构变为双支撑结构,进而提高结构刚度和力学稳定性,达到较好的使用效果。在所述偏心轴的轴肩与外壳体内表面之间安装有径向轴承。特别地,推力轴承组是由轴承内圈、轴承外圈及滚动体所组成的不少于两TC型向心推力轴承的组合;径向轴承为滚针轴承或滑动轴承或滚滑复合轴承。由于PDC钻头的变轨迹偏心旋转使偏心轴和摆线轴承受了较大的径向不对称力,同时PDC钻头的钻压需由偏心轴传递给摆线轴进而传递给PDC钻头。因此在偏心轴与外壳体之间,偏心轴与摆线轴之间会产生较大的接触摩擦力,为减缓这种接触摩擦力对本实施例所述机械结构摩擦磨损的影响,增设推力轴承组和径向轴承以提高本实施例的工作稳定性和延长使用寿命。 Due to the adoption of the above structure, an eccentric bearing is installed between the PDC bit and the lower joint. The eccentric bearing can be a needle roller eccentric bearing, a sliding bearing, or a cylindrical roller bearing or a double row tapered roller bearing, or an adjustable With the center roller bearing, the PDC bit is a cantilever structure in the state of variable trajectory eccentric rotation, and its structural rigidity and mechanical stability are lower than those of the conventional PDC bit. Moreover, the addition of eccentric bearings can make the "eccentric wheel-PDC bit" mechanism into a double support structure, thereby improving the structural rigidity and mechanical stability, and achieving a better use effect. A radial bearing is installed between the shoulder of the eccentric shaft and the inner surface of the casing. In particular, the thrust bearing set is a combination of not less than two TC-type radial thrust bearings consisting of bearing inner rings, bearing outer rings and rolling elements; the radial bearings are needle roller bearings or sliding bearings or rolling-sliding composite bearings. Due to the eccentric rotation of the variable trajectory of the PDC bit, the eccentric shaft and the cycloid bearing are subjected to a large radial asymmetric force, and the drilling pressure of the PDC bit needs to be transmitted from the eccentric shaft to the cycloid shaft and then to the PDC bit. Therefore, between the eccentric shaft and the outer shell, and between the eccentric shaft and the cycloid shaft, a large contact friction force will be generated. In order to slow down the influence of this contact friction force on the friction and wear of the mechanical structure described in this embodiment, a thrust bearing set and Radial bearings are used to improve the working stability and prolong the service life of this embodiment.
本实用新型的具有交变切削轨迹的PDC钻头工具,所述PDC钻头与下接头之间设有浮式密封结构,所述浮式密封结构包括浮动环、密封压盖和密封圈,其中在浮动环的轴向平面和径向平面上设置有密封圈,使PDC钻头与下接头之间形成密封,所述密封压盖连接于下接头上,所述浮动环位于密封压盖与下接头之间,且可随PDC钻头在下接头与密封压盖之间的空腔内变轨迹偏心旋转。 In the PDC drill bit tool with alternating cutting tracks of the utility model, a floating sealing structure is provided between the PDC bit and the lower joint, and the floating sealing structure includes a floating ring, a sealing gland and a sealing ring, wherein the floating Sealing rings are arranged on the axial and radial planes of the ring to form a seal between the PDC bit and the lower joint, the sealing gland is connected to the lower joint, and the floating ring is located between the sealing gland and the lower joint , and can rotate eccentrically with the track of the PDC bit in the cavity between the lower joint and the sealing gland.
由于采用了上述结构,在浮动环的轴向和径向平面上设置有密封圈以实现PDC钻头与下接头之间的密封,同时浮动环可随着PDC钻头在下接头与密封压盖之间的空腔内变轨迹偏心旋转,即可实现“浮式密封”,从而确保PDC钻头与下接头之间既能发生相对的变轨迹偏心旋转,又能形成动密封,确保密封效果。使得本实用新型一方面应具有理想的润滑条件,另一方面应尽量避免外部钻井液中的硬质颗粒进入到运动副表面引起磨粒磨损,因此为提高本实施例的实用性和可靠性,设置密封机构十分必要。 Due to the adoption of the above structure, sealing rings are provided on the axial and radial planes of the floating ring to realize the sealing between the PDC drill bit and the lower sub The eccentric rotation with variable trajectory in the cavity can realize the "floating seal", so as to ensure that the relative eccentric rotation with variable trajectory can occur between the PDC bit and the lower joint, and it can also form a dynamic seal to ensure the sealing effect. On the one hand, the utility model should have ideal lubrication conditions, and on the other hand, it should try to prevent the hard particles in the external drilling fluid from entering the moving pair surface to cause abrasive wear. Therefore, in order to improve the practicability and reliability of this embodiment, It is very necessary to set up a sealing mechanism.
本实用新型的具有交变切削轨迹的PDC钻头工具,所述外壳体的外壁上均布有若干保径楞,所述保径楞的上表面设有若干被动耐磨齿和/或主动保径齿;所述PDC钻头上设有若干的刀翼结构,所述刀翼结构上布置有若干PDC齿。 In the PDC drill tool with alternating cutting tracks of the utility model, a number of gages are uniformly distributed on the outer wall of the outer shell, and the upper surface of the gages is provided with a number of passive wear-resistant teeth and/or active gages teeth; the PDC bit is provided with several blade structures, and several PDC teeth are arranged on the blade structures.
由于采用了上述结构,外壳体的外圆柱面上设置有保径楞,该保径楞可以为直条状结构,也可以为螺旋状结构,其数量为两个或两个以上。PDC钻头做交变轨迹切削运动,其上的切削齿在一个回转周期内的切削量和切削载荷是始终变化的,因此给PDC钻头整体的力学稳定性造成了较大影响,因此加强保径结构的耐磨性能和保径能力显得尤为重要。在这种情况下通过本实用新型所提出的方案可有效降低因切削齿做交变轨迹切削运动,而对PDC钻头整体的钻进效果造成的负面影响。一方面被动耐摩齿可有效降低因钻头横向不平衡过高对钻头保径结构造成的过度磨损,并起到保护钻头本体结构的作用。同时具有较高耐磨性能的钻头保径结构,可为PDC钻头提供较好的扶正稳定能力,有利于提高钻头钻进性能。另一方面,本实用新型中的PDC钻头几何外径要比所钻井眼尺寸小,在钻头做交变轨迹切削运动条件下,单靠钻头体上的保径齿或规径齿往往难以满足钻井过程中对规整井壁的要求。因此,在实用新型中外壳体的保径楞上引入主动切削齿,可有效提高本实施例的保径能力,进而提高钻井质量和钻头钻进能力。其中本实用新型中所谓“主动切削齿”定义为切削齿在保径块上的固定方式为“切削齿工作面的法向线与切削齿所在位置点的稳定器径向线所夹角度较大”,一般情况下该角度不小于60°,该种情况下切削齿能以负前角吃入并刮切井壁,达到主动保径的效果;所谓“被动耐磨齿”定义为切削齿在扶正块上的固定方式为“切削齿工作面的法向线与切削齿所在位置点的稳定器径向线所夹角度较小”,该角度一般小于10°,该种情况下切削齿仅能以摩擦挤压方式保径,称之为被动保径。 Due to the adoption of the above structure, the outer cylindrical surface of the outer shell is provided with gage corrugations, which can be in the form of straight strips or spiral structures, and the number of gage corrugations is two or more. The PDC bit performs alternating track cutting motion, and the cutting amount and cutting load of the cutting teeth on it are always changing in one revolution cycle, so it has a great impact on the overall mechanical stability of the PDC bit, so the gauge structure is strengthened The wear resistance and diameter keeping ability are particularly important. In this case, the solution proposed by the utility model can effectively reduce the negative impact on the overall drilling effect of the PDC bit due to the cutting motion of the cutting teeth in alternating tracks. On the one hand, the passive anti-friction teeth can effectively reduce the excessive wear on the gauge structure of the drill bit due to the high lateral unbalance of the drill bit, and play a role in protecting the structure of the drill bit body. At the same time, the diameter gauge structure of the drill bit with high wear resistance can provide better righting and stability for the PDC bit, which is conducive to improving the drilling performance of the drill bit. On the other hand, the geometric outer diameter of the PDC bit in the utility model is smaller than the size of the drilled wellbore. Under the condition of the drill bit doing alternating track cutting motion, it is often difficult to meet the requirements of drilling only by the gauge teeth or gauge teeth on the bit body. Requirements for regular well walls during the process. Therefore, the introduction of active cutting teeth on the gage corrugation of the outer casing of the utility model can effectively improve the gage capacity of this embodiment, thereby improving the drilling quality and the drilling capacity of the drill bit. Among them, the so-called "active cutting tooth" in the utility model is defined as the fixing method of the cutting tooth on the gage block as "the angle between the normal line of the working surface of the cutting tooth and the radial line of the stabilizer at the point where the cutting tooth is located is relatively large. "In general, the angle is not less than 60°. In this case, the cutting teeth can eat and scrape the well wall with a negative rake angle to achieve the effect of active diameter protection; the so-called "passive wear-resistant teeth" are defined as the cutting teeth in the righting The fixing method on the block is "the angle between the normal line of the working surface of the cutting tooth and the radial line of the stabilizer at the point where the cutting tooth is located is small", and the angle is generally less than 10°. In this case, the cutting tooth can only be The friction and extrusion method of gage is called passive gage.
综上所述,由于采用了上述技术方案,本实用新型的有益效果是: In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
1、 交变轨迹切削运动可有效提高钻头的破岩钻进效率。常规固定切削齿PDC钻头在井底的运动轨迹均为圆形,每颗齿都沿着各自固定的旋转轨迹做刮切运动,无论是现场钻头钻进和失效形式,还是室内可钻性实验都能够反映出PDC钻头在这一运动状态下的地层吃入能力影响着钻头的破岩效率,特别是在深部难钻地层,这一影响更为严重。而本专利可实现井底网状交变轨迹切削运动,有利于切削齿对岩石的有效吃入,有利于岩石的破碎,进而有效提高钻头的破岩效率。 1. Alternating trajectory cutting motion can effectively improve the rock-breaking drilling efficiency of the drill bit. The trajectory of the conventional fixed cutter PDC bit at the bottom of the well is circular, and each tooth performs scraping motion along its fixed rotation trajectory, whether it is the drilling and failure of the drill bit in the field, or the drillability experiment in the room. It can be reflected that the formation penetration ability of the PDC drill bit in this motion state affects the rock-breaking efficiency of the drill bit, especially in deep difficult-to-drill formations, and this impact is more serious. However, this patent can realize the cutting motion of the net-like alternating track at the bottom of the well, which is beneficial to the effective penetration of the rock by the cutting teeth and the crushing of the rock, thereby effectively improving the rock-breaking efficiency of the drill bit.
2、 变“切削”破岩为“交变犁削”破岩可提高钻头的自锐性和攻击能力。常规固定齿PDC钻头在井底做圆轨迹切削运动时,其切削线速度方向、工作平面法线方向均固定不变(相对不变),也即切削齿的工作前角和刃倾角固定不变。一般情况下常规钻头的工作前角大小与切削结构前角相当(30°-10°),刃倾角则较小(一般在5°以内),在这种状态下的PDC钻头切削齿运动状态称为“负前角底刃切削”状态。当PDC钻头切削齿做交变轨迹切削运动时,切削齿的刃倾角的大小则在运动过程中始终变化(按正弦曲线规律变化)。当刃倾角大到一定程度时,切削齿与井底岩石的接触运动状态就变为“犁削”接触,这一切削状态的变化可有效提高钻头的攻击性,进而提高钻头的破岩效率。同时,刃倾角的变化是双向的,即改变常规切削齿的底刃切削为交变轨迹运动条件下切削齿的左右交替双刃切削,其效果是在增加切削齿耐磨寿命的同时,提高了切削齿的特殊自锐能力,进而提高钻头的工作性能。 2. Changing "cutting" rock breaking to "alternating plowing" rock breaking can improve the self-sharpening and attacking ability of the drill bit. When the conventional fixed-tooth PDC bit performs circular trajectory cutting motion at the bottom of the well, the cutting line speed direction and the normal direction of the working plane are fixed (relatively unchanged), that is, the working rake angle and edge inclination angle of the cutting teeth are fixed. . In general, the working rake angle of conventional drills is equivalent to the rake angle of the cutting structure (30°-10°), and the blade inclination angle is relatively small (generally within 5°). It is in the state of "negative rake angle bottom edge cutting". When the cutting teeth of the PDC bit perform alternating trajectory cutting motion, the blade inclination angle of the cutting teeth changes all the time during the movement (changes according to the law of sinusoidal curve). When the blade inclination angle is large to a certain extent, the contact motion state between the cutting teeth and the rock at the bottom of the well becomes "plowing" contact. This change in cutting state can effectively improve the aggressiveness of the drill bit, thereby improving the rock-breaking efficiency of the drill bit. At the same time, the change of the blade inclination angle is bidirectional, that is, changing the cutting of the bottom edge of the conventional cutting tooth to the left and right alternate double-edged cutting of the cutting tooth under the condition of alternating trajectory movement, the effect is to increase the wear resistance of the cutting tooth at the same time. The special self-sharpening ability of the cutting teeth improves the working performance of the drill bit.
3、 钻头的交变轨迹切削运动具有强制性。无论是牙轮-PDC复合钻头还是轮式复合金刚石钻头,均是固定齿切削结构和轮体转动切削结构复合而成,轮体的转动是通过与地层岩石的反作用力作为旋转动力,即为被动旋转运动。影响轮体旋转运动的因素很多,如地层岩石形貌及力学特性、轮体切削结构与固定切削结构的匹配关系、钻井参数条件和轮体与轴承或轴颈的摩擦力等,因此轮体旋转运动规律存在不确定性。当在某些特殊工况下轮体的旋综合驱动力方向有可能与轮体的旋转线速度方向垂直,也即为死点工况,这时轮体就会被“卡住”不动。在室内实验中经常能够观察到轮体无法旋转的情况。本实用新型所提出的结构方案中,PDC钻头的非圆曲线自转运动动力来源于工具内部,与地层岩石的互作用力对其运动规律影响效果不大,因此能够保证PDC钻头实现规则的“交变轨迹切削运动”,其工作可靠性显著提高。 3. The cutting motion of the drill bit in alternating trajectory is mandatory. Whether it is a cone-PDC composite drill bit or a wheel-type composite diamond drill bit, it is a combination of fixed tooth cutting structure and wheel body rotating cutting structure. The rotation of the wheel body is driven by the reaction force with the formation rock, which is passive. Rotational movement. There are many factors that affect the rotation of the wheel, such as the formation rock morphology and mechanical properties, the matching relationship between the cutting structure of the wheel and the fixed cutting structure, the drilling parameters and the friction between the wheel and the bearing or the journal, etc., so the rotation of the wheel There is uncertainty in the laws of motion. When under some special working conditions, the rotational comprehensive driving force direction of the wheel body may be perpendicular to the rotation linear velocity direction of the wheel body, that is, the dead point working condition, the wheel body will be "stuck" at this time. It is often observed in indoor experiments that the wheel body cannot rotate. In the structural scheme proposed by the utility model, the non-circular curve rotation motion power of the PDC bit comes from the inside of the tool, and the interaction force with the formation rock has little effect on its motion law, so it can ensure that the PDC bit realizes regular "interaction" Variable trajectory cutting motion", its working reliability is significantly improved.
附图说明 Description of drawings
本实用新型将通过例子并参照附图的方式说明,其中: The utility model will be explained by way of example and with reference to the accompanying drawings, wherein:
图1为本实用新型中实施例1的三维装配图。 Fig. 1 is the three-dimensional assembly drawing of embodiment 1 in the utility model.
图2为本实用新型中实施例1的结构组成图。 Fig. 2 is the structural composition figure of embodiment 1 in the utility model.
图3为本实用新型中实施例1与钻柱系统的连接结构示意图。 Fig. 3 is a schematic diagram of the connection structure between Embodiment 1 and the drill string system in the utility model.
图4为图1的A-A向剖视图。 Fig. 4 is a sectional view taken along line A-A of Fig. 1 .
图5为本实用新型中实施例1的偏心轴的结构图。 Fig. 5 is a structural diagram of the eccentric shaft in Embodiment 1 of the present invention.
图6为本实用新型中实施例1的外壳体的结构图,该图所示部分被剖开以便展示其内部结构。 Fig. 6 is a structural diagram of the outer shell of Embodiment 1 of the present invention, the part shown in this figure is cut away to show its internal structure.
图7为本实用新型中实施例1的偏心轮的结构图,该图所示部分被剖开以便展示其内部结构。 Fig. 7 is a structural diagram of the eccentric wheel in Embodiment 1 of the present invention, the part shown in this figure is cut away to show its internal structure.
图8为本实用新型中实施例1的下接头的结构图。 Fig. 8 is a structural diagram of the lower joint in Embodiment 1 of the present invention.
图9为本本实用新型中实施例1的PDC钻头的结构图。 Fig. 9 is a structural diagram of the PDC drill bit in Embodiment 1 of the present invention.
图10为本实用新型中实施例2的三维装配图。 Fig. 10 is a three-dimensional assembly diagram of Embodiment 2 of the present invention.
图11为本实用新型中实施例3的外壳体的内圆柱面上针齿座分布结构示意图。 Fig. 11 is a schematic diagram of the distribution structure of the needle and tooth seats on the inner cylindrical surface of the outer shell of the third embodiment of the present invention.
图12为本实用新型中实施例4的结构组成图。 Fig. 12 is a structural composition diagram of Embodiment 4 of the present utility model.
图13为本实用新型中实施例5的装配图。 Fig. 13 is an assembly diagram of Embodiment 5 of the present invention.
图14为本实用新型中实施例6的装配图。 Fig. 14 is an assembly diagram of embodiment 6 of the present invention.
图15为本实用新型中实施例6的装配图中的I号局部视图。 Fig. 15 is a partial view of No. I in the assembly drawing of Embodiment 6 in the utility model.
图16为本实用新型中实施例6的装配图中的II号局部视图。 Fig. 16 is a partial view of No. II in the assembly drawing of Embodiment 6 of the present invention.
图17为本实用新型中实施例1的机构运动简图。 Fig. 17 is a schematic diagram of the movement of the mechanism in Embodiment 1 of the utility model.
图18为本实用新型中实施例1的一种切削齿井底轨迹线。 Fig. 18 is a cutting tooth well bottom trajectory line in embodiment 1 of the present utility model.
图19为本实用新型中实施例1的第二种切削齿井底轨迹线。 Fig. 19 is the bottom hole trajectory of the second cutting tooth in embodiment 1 of the present invention.
图20为本实用新型中实施例1的第三种切削齿井底轨迹线。 Fig. 20 is the bottom hole trajectory of the third cutting tooth in embodiment 1 of the present invention.
图21为本实用新型中实施例1的第四种切削齿井底轨迹线。 Fig. 21 is the trajectory line of the bottom hole of the fourth cutter in embodiment 1 of the present utility model.
图22是本实用新型中实施例7的结构示意图; Fig. 22 is a schematic structural view of Embodiment 7 in the utility model;
图23是本实用新型中实施例7中外壳体的结构图,该图所示部分被剖开以便展示其内部结构。 Fig. 23 is a structural view of the outer casing in Embodiment 7 of the present invention, the part shown in this figure is cut away to show its internal structure.
图中标记:1-偏心轴;2-外壳体;3-PDC钻头;4-摆线轴;5-针齿组;6-下接头;7-偏心轴承;8-井下动力钻具输出端;9-钻柱系统末端;10-向心推力轴承组;11-连接螺纹;12-偏心轴段;13-定位轴肩;15-径向轴承;16-密封圈;17-浮式密封结构;17a-浮动环; 17b-密封压盖;17c-紧固螺栓;17d-密封圈;17e-弹簧垫圈;21-保径楞;22-外壳体的上连接螺纹;23-外壳体的下连接螺纹;24-针齿座;25-外壳体的卸扣面;31-PDC钻头的连接螺纹;32-PDC钻头上的刀翼结构;33-刀翼结构上的PDC齿;41-摆线齿;42-偏心轮连接螺纹;43-外摆廓形线;1a-定位轴肩的外圆柱面;1b-定位轴肩的下端面;1c-偏心轴段的外圆柱面;1d-偏心轴的下端面、4a-摆线轴的上端面;4b-摆线轴的内圆柱面;4c-摆线轴的内端面;51-针齿销;52-针齿套;61-下接头的连接螺纹;62 -下接头的卸扣面;6a-上端面;6b-下端面;211-被动耐磨齿;212-主动保径齿。 Marks in the figure: 1-eccentric shaft; 2-outer shell; 3-PDC bit; 4-cycloidal shaft; 5-needle tooth set; 6-lower joint; 7-eccentric bearing; -end of drill string system; 10-central thrust bearing group; 11-connecting thread; 12-eccentric shaft section; 13-positioning shoulder; 15-radial bearing; 16-sealing ring; 17-floating seal structure; 17a -floating ring; 17b-seal gland; 17c-fastening bolt; 17d-sealing ring; 17e-spring washer; 24-needle seat; 25-shackle surface of the outer shell; 31-connecting thread of the PDC drill bit; 32-blade structure on the PDC drill bit; 33-PDC teeth on the blade structure; 41-cycloidal teeth; 42 -connecting thread of eccentric wheel; 43-swing profile line; 1a-outer cylindrical surface of positioning shaft shoulder; 1b-lower end surface of positioning shaft shoulder; 1c-outer cylindrical surface of eccentric shaft section; 1d-lower end surface of eccentric shaft , 4a-the upper end surface of the cycloid shaft; 4b-the inner cylindrical surface of the cycloid shaft; 4c-the inner end face of the cycloid shaft; 51-needle pin; 52-needle sleeve; 61-connecting thread of the lower joint; 6a-upper end face; 6b-lower end face; 211-passive wear-resistant teeth; 212-active gauge teeth.
具体实施方式 Detailed ways
本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以以任何方式组合。 All features disclosed in this specification, or steps in all methods or processes disclosed, may be combined in any manner, except for mutually exclusive features and/or steps.
本说明书(包括任何附加权利要求、摘要)中公开的任一特征,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换。即,除非特别叙述,每个特征只是一系列等效或类似特征中的一个例子而已。 Any feature disclosed in this specification (including any appended claims, abstract), unless otherwise stated, may be replaced by alternative features that are equivalent or serve a similar purpose. That is, unless expressly stated otherwise, each feature is one example only of a series of equivalent or similar features.
实施例1: Example 1:
如图1至9所示,本实用新型的具有交变切削轨迹的PDC钻头工具,它由偏心轴1、外壳体2、PDC钻头3、摆线轴4、针齿组5、下接头6组成,针齿组5由若干的针齿销51和针齿套52组成。其中: As shown in Figures 1 to 9, the PDC drill tool with alternating cutting tracks of the utility model is composed of an eccentric shaft 1, an outer shell 2, a PDC drill 3, a cycloidal shaft 4, a needle tooth group 5, and a lower joint 6. Pintooth set 5 is made up of some pintooth pins 51 and pintooth sleeves 52 . in:
如图5所示,偏心轴1的一端设置有连接螺纹11,中部设置有定位轴肩13,偏心轴段12的几何中心与偏心轴本体的几何中心之间的中心距为e。 As shown in Figure 5, one end of the eccentric shaft 1 is provided with a connecting thread 11, and the middle part is provided with a positioning shoulder 13, and the center distance between the geometric center of the eccentric shaft section 12 and the geometric center of the eccentric shaft body is e.
如图6所示,外壳体2的上下两端部分别设置有连接螺纹22和23。外圆柱面上设置有保径楞21,该保径楞21可以为直条状结构,也可以为螺旋状结构,其数量为两个或两个以上。在外壳体2的上端部设置有轴向卸扣面25,该卸扣面为成对且对称布置。在外壳体2的内圆柱面上设置有至少2组轴向高度不同的针齿座24,该针齿座与针齿销5相配合,每组针齿座的轴向高度相同,在周向上均匀排布。 As shown in FIG. 6 , connecting threads 22 and 23 are respectively provided at the upper and lower ends of the outer casing 2 . Gauge corrugations 21 are arranged on the outer cylindrical surface, and the gauge corrugations 21 can be in a straight structure or in a spiral structure, and the number of them is two or more. An axial shackle surface 25 is arranged on the upper end of the outer shell 2, and the shackle surfaces are arranged in pairs and symmetrically. On the inner cylindrical surface of the outer shell 2, there are at least two sets of gear seats 24 with different axial heights, which are matched with the pin gear pins 5. The axial height of each group of pin gear seats is the same, and Arrange evenly.
如图7所示,摆线轴4的下端部设置有连接螺纹42,其外圆柱面上设置有摆线齿41,其齿数由本实用新型输出的传动比和针齿销5的数量确定,其内部为阶梯孔道结构。 As shown in Figure 7, the lower end of the cycloidal shaft 4 is provided with a connecting thread 42, and its outer cylindrical surface is provided with a cycloidal tooth 41. It is a stepped channel structure.
如图8所示,下接头6的一端设置有连接螺纹61,外圆柱面上设置有卸扣面62,该卸扣面为成对且对称布置,内部为直孔或阶梯孔道结构。 As shown in Figure 8, one end of the lower joint 6 is provided with a connecting thread 61, and a shackle surface 62 is provided on the outer cylindrical surface. The shackle surfaces are arranged in pairs and symmetrically, and the inside is a straight hole or a stepped channel structure.
如图9所示,PDC钻头3与常规PDC钻头基本相同,其一端有连接螺纹31,另一端的切削结构上设置有若干刀翼32,在刀翼32上固定有若干PDC齿33。 As shown in FIG. 9 , the PDC bit 3 is basically the same as the conventional PDC bit. It has a connecting thread 31 at one end, and a plurality of blades 32 are arranged on the cutting structure at the other end, and a plurality of PDC teeth 33 are fixed on the blade 32 .
本实施例中所涉及的各零部件的装配关系为:偏心轴1上的连接螺纹14与石油钻井中钻柱系统的下部动力钻具(如螺杆钻具、涡轮钻具等)的输出端8相连接。偏心轴段12插入到摆线轴的内孔道中并形成转动副,定位轴肩13的外圆柱面与外壳体2的内圆柱面形成转动副,并形成定位关系。外壳体2上连接螺纹22与钻柱系统末端9连接固定,下连接螺纹23与下接头6的连接螺纹61相连接固定。针齿销51与针齿套52以及针齿销51与针齿座24两两配合形成针轮结构,摆线轴4上的摆线齿41与上述针轮结构相配合,并形成啮合关系。其中,针齿组5的轴向定位是通过定位轴肩13的下端面1b和下接头6的上端面6a实现的。PDC钻头3通过其上的连接螺纹31与摆线轴4下部的连接螺纹42相连接固定。 The assembly relationship of the parts involved in this embodiment is: the connecting thread 14 on the eccentric shaft 1 and the output end 8 of the lower power drilling tool (such as screw drilling tool, turbo drilling tool, etc.) of the drill string system in oil drilling connected. The eccentric shaft segment 12 is inserted into the inner channel of the cycloid shaft and forms a rotating pair, and the outer cylindrical surface of the positioning shoulder 13 and the inner cylindrical surface of the outer shell 2 form a rotating pair and form a positioning relationship. The upper connecting thread 22 of the outer casing 2 is connected and fixed with the end 9 of the drill string system, and the lower connecting thread 23 is connected and fixed with the connecting thread 61 of the lower joint 6 . Pin gear pin 51 cooperates with pin gear sleeve 52 and pin gear pin 51 and pin gear seat 24 to form a pin wheel structure. The cycloidal tooth 41 on the cycloid shaft 4 cooperates with the above pin wheel structure and forms a meshing relationship. Wherein, the axial positioning of the needle tooth set 5 is realized by positioning the lower end surface 1 b of the shaft shoulder 13 and the upper end surface 6 a of the lower joint 6 . The PDC drill bit 3 is connected and fixed with the connecting thread 42 on the lower part of the cycloid shaft 4 through the connecting thread 31 thereon.
在本实施例中如使该PDC钻头工具能够正常工作(持续钻进破岩),需满足三个条件,一是能够持续传递钻压给PDC钻头、二是持续传递扭矩给PDC钻头,三是能够建立钻井液循环通路。本实施例中的钻压传递方式是来自钻柱系统钻压经连接螺纹14传递给偏心轴1,经偏心轴的1b面传递给摆线轴4的4a面,再经连接螺纹42及其端面传递给PDC钻头3;或经偏心轴的1d面传递给摆线轴4的4c面,再经连接螺纹42及其端面传递给PDC钻头3,进而实现本实施例的钻压传递。本实施例中的扭矩传递由两种传递方式共同作用产生,其一是由钻柱系统的旋转扭矩直接通过连接螺纹22传递给外壳体2,再通过其上的针齿组5与摆线齿41的齿轮副传递给摆线轴4,进而通过连接螺纹42传递给PDC钻头3;其二是井下动力钻具(如螺杆钻具、涡轮钻具等)输出的扭矩经连接螺纹14传递给偏心轴1,再经1c面与4b面所形成的转动副和针齿组5与摆线齿41的齿轮副共同作用下传递给摆线轴4,进而通过连接螺纹42传递给PDC钻头3。本实施例中的钻井液循环是由钻柱系统内钻井液流体通过偏心轴1的内孔道、摆线轴4的内孔道,再经PDC钻头的内流道及喷嘴进入井下环空,进而建立钻井液循环系统。 In this embodiment, if the PDC bit tool can work normally (continuously drill into rock breaking), three conditions must be met, one is to be able to continuously transmit drilling pressure to the PDC bit, the other is to continuously transmit torque to the PDC bit, and the third is A drilling fluid circulation path can be established. The WOB transmission method in this embodiment is that the WOB from the drill string system is transmitted to the eccentric shaft 1 through the connecting thread 14, and is transmitted to the 4a surface of the cycloidal shaft 4 through the 1b surface of the eccentric shaft, and then transmitted through the connecting thread 42 and its end surface. To the PDC drill bit 3; or through the 1d surface of the eccentric shaft to the 4c surface of the cycloidal shaft 4, and then to the PDC drill bit 3 through the connecting thread 42 and its end surface, so as to realize the WOB transmission of this embodiment. The torque transmission in this embodiment is produced by two kinds of transmission methods. One is that the rotational torque of the drill string system is directly transmitted to the outer casing 2 through the connecting thread 22, and then through the needle tooth group 5 and the cycloidal teeth on it. The gear pair of 41 is transmitted to the cycloidal shaft 4, and then transmitted to the PDC bit 3 through the connecting thread 42; the second is that the torque output by the downhole dynamic drilling tool (such as screw drilling tool, turbo drilling tool, etc.) is transmitted to the eccentric shaft through the connecting thread 14 1, and then transmitted to the cycloidal shaft 4 through the rotating pair formed by the 1c surface and the 4b surface and the gear pair of the pin tooth group 5 and the cycloidal tooth 41, and then transmitted to the PDC bit 3 through the connecting thread 42. The drilling fluid circulation in this embodiment is that the drilling fluid in the drill string system passes through the inner channel of the eccentric shaft 1 and the inner channel of the cycloidal shaft 4, and then enters the downhole annular space through the inner flow channel and nozzle of the PDC bit, and then establishes the drilling Liquid circulation system.
下面就本实施例所具有的“交变切削轨迹”特性做进一步分析。 Further analysis will be made on the "alternating cutting track" characteristic of this embodiment below.
如图17为本实施例的机构运动简图,设偏心轴1与摆线轴4间的传动比为i’,偏心轴段的偏心距为e。分别取本实施例的几何结构参数:摆线轴1齿数为7,针齿组5齿数为8,偏心距e为6时,假设井下动力钻具转速为140转/分,钻柱系统转速为0转/分时,PDC钻头3上的单颗齿33可实现如图18所示的运动轨迹;假设井下动力钻具转速为120转/分,钻柱系统转速为40转/分时(传动比i=3),PDC钻头3上的单颗齿33可实现如图19所示的运动轨迹;假设井下动力钻具转速为120转/分,钻柱系统转速为60转/分时(传动比i=2),PDC钻头3上的单颗齿33可实现如图20所示的运动轨迹;假设改变本实施例中几何参数偏心距e为12,运动学参数井下动力钻具转速为120转/分,钻柱系统转速为60转/分时(传动比i=2),PDC钻头3上的单颗齿33可实现如图21所示的运动轨迹。从上述本实施例的运动学轨迹分析可知,通过合理的匹配本实施例的几何学参数(摆线轴齿数、针齿齿数、偏心距等)和运动学参数(如偏心轴转速、外壳体转速等)可以使PDC钻头切削齿获得较为规则的井底交变切削运动轨迹,正是该特性可使PDC钻头获得如本实用新型专利中“实用新型内容”所提及的有益效果。因此,本实用新型所实现的交变切削轨迹运动可显著提高PDC钻头地层吃入能力,提高破岩效率,也有利于减缓切削齿的磨损速度,特别是深部难钻地层高硬度、高研磨性地层具有明显的技术优势。其中i为井下动力钻具和钻柱系统的传动比 ,i‘为偏心轴4与摆线轮41之间的传动比。 Figure 17 is a schematic diagram of the mechanism movement of the present embodiment, assuming that the transmission ratio between the eccentric shaft 1 and the cycloidal shaft 4 is i', and the eccentric distance of the eccentric shaft section is e. Take the geometric structure parameters of this embodiment respectively: when the number of teeth of the cycloid axis 1 is 7, the number of teeth of the needle tooth group 5 is 8, and the eccentricity e is 6, it is assumed that the speed of the downhole power drilling tool is 140 rpm, and the speed of the drill string system is 0 In rev/min, the single tooth 33 on the PDC bit 3 can realize the motion trajectory shown in Figure 18; assuming that the downhole power drilling tool rotating speed is 120 rev/min, when the drill string system rotating speed is 40 rev/min (transmission ratio i=3), the single tooth 33 on the PDC bit 3 can realize the motion trajectory shown in Figure 19; assuming that the downhole power drilling tool rotates at 120 rpm and the drill string system rotates at 60 rpm (transmission ratio i=2), the single tooth 33 on the PDC bit 3 can realize the motion trajectory shown in Figure 20; suppose the geometric parameter eccentricity e in this embodiment is changed to 12, and the kinematic parameter downhole motor speed is 120 rpm /min, when the rotation speed of the drill string system is 60 rpm (transmission ratio i=2), the single tooth 33 on the PDC bit 3 can realize the motion trajectory as shown in Figure 21. From the above analysis of the kinematic trajectory of this embodiment, it can be known that by reasonably matching the geometric parameters (number of cycloidal shaft teeth, number of pin teeth, eccentricity, etc.) ) can make the cutting teeth of the PDC bit obtain a more regular bottom-hole alternate cutting motion trajectory, and it is this characteristic that enables the PDC bit to obtain the beneficial effects mentioned in the "utility model content" of the utility model patent. Therefore, the alternating cutting trajectory movement realized by the utility model can significantly improve the ability of the PDC bit to penetrate into the formation, improve the rock-breaking efficiency, and is also beneficial to slow down the wear speed of the cutting teeth, especially in deep hard-drilled formations with high hardness and high abrasiveness. The formation has obvious technical advantages. Wherein, i is the transmission ratio of the downhole motor and the drill string system, and i' is the transmission ratio between the eccentric shaft 4 and the cycloid wheel 41.
实施例2: Example 2:
如图10所示,本实施例与实施例1基本相同,其区别在于:在所述保径楞21上固定有被动耐磨齿211或主动切削齿212,或同时固定有被动耐摩齿211和主动切削齿212。 As shown in Figure 10, this embodiment is basically the same as Embodiment 1, the difference being that passive wear-resistant teeth 211 or active cutting teeth 212 are fixed on the gage corrugated 21, or passive wear-resistant teeth 211 and Active cutting teeth 212 .
常规PDC钻头在理想钻井条件下(这里“理想钻井条件”是指PDC钻头在钻进破岩过程中,钻头回转中心与井眼轨迹中心重合或近似重合的工作状态下)切削齿在一个回转周期内的切削量和切削载荷变化不大,因此其力学稳定性较好(在理想钻井条件下,多数PDC钻头的横向不平衡力与轴向力的比值可以控制在5%的水平以内)。 Under the ideal drilling conditions of the conventional PDC bit (the "ideal drilling condition" here refers to the working state in which the center of rotation of the bit coincides or nearly coincides with the center of the wellbore trajectory during the process of drilling and breaking the PDC bit), the cutting teeth rotate in one revolution cycle. The cutting amount and cutting load in the drill bit do not change much, so its mechanical stability is good (under ideal drilling conditions, the ratio of lateral unbalanced force to axial force of most PDC drill bits can be controlled within 5% level).
而在本实施例中,PDC钻头做交变轨迹切削运动,其上的切削齿在一个回转周期内的切削量和切削载荷是始终变化的,因此给PDC钻头整体的力学稳定性造成了较大影响,因此加强本实施例中的保径结构的耐磨性能和保径能力显得尤为重要。在这种情况下通过本实施例所提出的方案可有效降低因切削齿做交变轨迹切削运动而对PDC钻头整体的钻进效果造成的负面影响。一方面被动耐摩齿可有效降低因钻头横向不平衡过高对钻头保径结构造成的过度磨损,并起到保护钻头本体结构的作用。同时具有较高耐磨性能的钻头保径结构可为PDC钻头提供较好的扶正稳定能力,有利于提高钻头钻进性能。另一方面,主本实施例中的PDC钻头几何外径要比所钻井眼尺寸小,在钻头做交变轨迹切削运动条件下,单靠钻头体上的保径齿或规径齿往往难以满足钻井过程中对规整井壁的要求。因此,在本实施例中外壳体的保径楞上引入主动切削齿,可有效提高本实施例的保径能力,进而提高钻井质量和钻头钻进能力。 However, in this embodiment, the PDC bit performs alternating trajectory cutting motion, and the cutting amount and cutting load of the cutting teeth on it in one revolution cycle are always changing, so the overall mechanical stability of the PDC bit is greatly affected. Therefore, it is particularly important to strengthen the wear resistance and gauge ability of the gauge structure in this embodiment. In this case, the solution proposed in this embodiment can effectively reduce the negative impact on the overall drilling effect of the PDC bit caused by the cutting motion of the cutting teeth in alternating trajectories. On the one hand, the passive anti-friction teeth can effectively reduce the excessive wear on the gauge structure of the drill bit due to the high lateral unbalance of the drill bit, and play a role in protecting the structure of the drill bit body. At the same time, the drill bit gauge structure with high wear resistance can provide better righting and stability for the PDC bit, which is conducive to improving the drilling performance of the bit. On the other hand, the geometric outer diameter of the PDC bit in this embodiment is smaller than the size of the drilled hole. Under the condition of the bit doing the cutting motion of the alternating trajectory, it is often difficult to meet the requirement only by the gauge teeth or gauge teeth on the bit body. Requirements for regular borehole walls during drilling. Therefore, the introduction of active cutting teeth on the gage flute of the outer casing in this embodiment can effectively improve the gage ability of this embodiment, thereby improving the drilling quality and the drilling capability of the drill bit.
在本实施例中,所谓“主动切削齿”定义为切削齿在保径块上的固定方式为“切削齿工作面的法向线与切削齿所在位置点的稳定器径向线所夹角度较大”,一般情况下该角度不小于60°,该种情况下切削齿能以负前角吃入并刮切井壁,达到主动保径的效果;所谓“被动耐磨齿”定义为切削齿在扶正块上的固定方式为“切削齿工作面的法向线与切削齿所在位置点的稳定器径向线所夹角度较小”,该角度一般小于10°,该种情况下切削齿仅能以摩擦挤压方式保径,称之为被动保径。 In this embodiment, the so-called "active cutting tooth" is defined as the fixing method of the cutting tooth on the gage block as "the angle between the normal line of the working surface of the cutting tooth and the radial line of the stabilizer at the point where the cutting tooth is located is relatively small." In general, the angle is not less than 60°. In this case, the cutting teeth can eat and scrape the well wall with a negative rake angle to achieve the effect of active diameter protection; the so-called "passive wear-resistant teeth" are defined as the cutting teeth in the The fixing method on the righting block is "the angle between the normal line of the cutter face and the radial line of the stabilizer at the position of the cutter is small", and the angle is generally less than 10°. In this case, the cutter can only Gauge by means of friction and extrusion is called passive gage.
实施例3: Example 3:
如图11所示,本实施例与实施例2基本相同,其区别在于:在外壳体2内圆柱面上轴向垂直排布着三列或三列以上的针齿座24。 As shown in FIG. 11 , this embodiment is basically the same as Embodiment 2, the difference being that three or more rows of needle holders 24 are vertically arranged on the inner cylindrical surface of the outer shell 2 .
在本实施例中,由于PDC钻头直接与摆线轴相连接,所承受的载荷包括轴向压力、扭矩以及弯矩等,特别是在硬地层或不均质地层钻进条件下,PDC钻头的瞬时冲击载荷非常高。因此在本实施例中摆线轴与针齿组间啮合力的径向载荷波动较大,轴向载荷的分布不均匀性也很大,为提高针齿在啮合传动中的稳定性和可靠性,特设置三列或三列以上的针齿座,并用以支撑针齿销及针齿套。 In this embodiment, since the PDC bit is directly connected with the cycloid shaft, the loads it bears include axial pressure, torque, and bending moment, etc., especially in hard formations or heterogeneous formations, the instantaneous Shock loads are very high. Therefore, in this embodiment, the radial load fluctuation of the meshing force between the cycloidal shaft and the pin-tooth group is relatively large, and the distribution of the axial load is also very uneven. In order to improve the stability and reliability of the pin-tooth in meshing transmission, There are three or more rows of needle holders, which are used to support the needle pins and needle sleeves.
实施例4: Example 4:
如图12所示,本实施例与实施例3基本相同,其区别在于:在所述PDC钻头3和下接头6之间安装有偏心轴承7。偏心轴承7可以为滚针偏心轴承、滑动轴承,也可以为圆柱滚子轴承或双列圆锥滚子轴承,或调心滚子轴承。 As shown in FIG. 12 , this embodiment is basically the same as Embodiment 3, the difference being that an eccentric bearing 7 is installed between the PDC bit 3 and the lower joint 6 . The eccentric bearing 7 can be a needle roller eccentric bearing, a sliding bearing, a cylindrical roller bearing, a double-row tapered roller bearing, or a self-aligning roller bearing.
由于本实施例中,PDC钻头3在变轨迹偏心旋转运动状态下为悬臂式结构,其结构刚度和力学稳定性均较常规PDC钻头的工作状态低。在本实施例中引入偏心轴承7,可以使“偏心轮-PDC钻头”机构变为双支撑结构,进而提高本实施例的结构刚度和力学稳定性,达到较好的实用效果。 Since in this embodiment, the PDC drill bit 3 is a cantilever structure in the state of track-changing eccentric rotary motion, its structural rigidity and mechanical stability are lower than those of conventional PDC drill bits. Introducing the eccentric bearing 7 in this embodiment can make the "eccentric wheel-PDC bit" mechanism into a double support structure, thereby improving the structural rigidity and mechanical stability of this embodiment, and achieving a better practical effect.
实施例5: Example 5:
如图13所示,本实施例与实施例4基本相同,其区别在于:在所述偏心轴2的偏心轴段12与摆线轴4内表面4b之间安装有推力轴承组10;在所述偏心轴1的轴肩13与外壳体2内表面之间安装有径向轴承15。特别地,推力轴承组10是由轴承内圈、轴承外圈及滚动体所组成的不少于2两TC型向心推力轴承的组合;径向轴承15为滚针轴承或滑动轴承或滚滑复合轴承。 As shown in Figure 13, this embodiment is basically the same as Embodiment 4, the difference is that a thrust bearing set 10 is installed between the eccentric shaft section 12 of the eccentric shaft 2 and the inner surface 4b of the cycloid shaft 4; A radial bearing 15 is installed between the shoulder 13 of the eccentric shaft 1 and the inner surface of the outer casing 2 . In particular, the thrust bearing set 10 is a combination of not less than two TC type radial thrust bearings consisting of bearing inner rings, bearing outer rings and rolling elements; the radial bearings 15 are needle bearings or sliding bearings or rolling bearings Composite bearings.
在本实施例中,由于PDC钻头的变轨迹偏心旋转使偏心轴和摆线轴承受了较大的径向不对称力,同时PDC钻头的钻压需由偏心轴传递给摆线轴进而传递给PDC钻头。因此在偏心轴与外壳体之间,偏心轴与摆线轴之间会产生较大的接触摩擦力,为减缓这种接触摩擦力对本实施例所述机械结构摩擦磨损的影响,特引入本实施例所述的推力轴承组10和径向轴承15以提高本实施例的工作稳定性和延长使用寿命。 In this embodiment, due to the eccentric rotation of the variable track of the PDC bit, the eccentric shaft and the cycloidal bearing are subjected to a large radial asymmetric force, and at the same time, the drilling pressure of the PDC bit needs to be transmitted from the eccentric shaft to the cycloidal shaft and then to the PDC bit. . Therefore, between the eccentric shaft and the outer shell, and between the eccentric shaft and the cycloid shaft, there will be a large contact friction force. In order to slow down the impact of this contact friction force on the friction and wear of the mechanical structure described in this embodiment, this embodiment is specially introduced. The thrust bearing set 10 and the radial bearing 15 are used to improve the working stability and prolong the service life of this embodiment.
实施例6: Embodiment 6:
如图14、图15和图16所示,本实施例与实施例5基本相同,其区别在于:在所述偏心轴1的偏心轴段12下端面1d与摆线轴4的端面4c之间设置有密封圈16;在下接头6与PDC钻头3之间设置有浮式密封结构17。 As shown in Fig. 14, Fig. 15 and Fig. 16, this embodiment is basically the same as Embodiment 5, the difference is that: the eccentric shaft segment 12 lower end face 1d of the eccentric shaft 1 and the end face 4c of the cycloid shaft 4 are provided A sealing ring 16 is provided; a floating sealing structure 17 is arranged between the lower joint 6 and the PDC bit 3 .
在本实施例中,分别设置有推力轴承组10、径向轴承15以及摆线针齿轮啮合机构,这些机构或构件在工作过中对工作环境要求较高。一方面应具有理想的润滑条件,另一方面应尽量避免外部钻井液中的硬质颗粒进入到运动副表面引起磨粒磨损,因此为提高本实施例的实用性和可靠性,设置密封机构十分必要。 In this embodiment, a thrust bearing set 10, a radial bearing 15, and a cycloidal pin gear meshing mechanism are respectively provided, and these mechanisms or components have higher requirements on the working environment during work. On the one hand, it should have ideal lubrication conditions. On the other hand, it should try to avoid the hard particles in the external drilling fluid from entering the surface of the moving pair to cause abrasive wear. Therefore, in order to improve the practicability and reliability of this embodiment, it is very important to set the sealing mechanism. necessary.
在本实施例中,浮式密封结构17由浮动环17a,密封压盖17b,紧固螺栓17c,密封圈17d和17e弹簧垫圈等组成。在浮动环17a的轴向和径向平面上设置有密封圈以实现PDC钻头与下接头之间的密封,同时浮动环可随着PDC钻头在下接头与密封压盖之间的空腔内变轨迹偏心旋转,即可实现“浮式密封”。 In this embodiment, the floating sealing structure 17 is composed of a floating ring 17a, a sealing gland 17b, fastening bolts 17c, sealing rings 17d and spring washers 17e and the like. Sealing rings are arranged on the axial and radial planes of the floating ring 17a to realize the sealing between the PDC drill bit and the lower joint, and the floating ring can follow the trajectory of the PDC drill bit in the cavity between the lower joint and the sealing gland. With eccentric rotation, a "floating seal" can be achieved.
实施例7: Embodiment 7:
如图22和23所示,该实施例与上述实施例相同,其不同之处在于:将外壳体内壁上布置的针轮机构,替换为本实施例的若干轮齿20,该轮齿20设于外壳体内壁上可与摆线轴4外壁上的摆线齿41相啮合,用于传递动力扭矩。当然根据该实例可知,针轮结构还可以采用其它类似功能的齿圈结构、行星轮机构等,可用于匹配和传递动力即可。 As shown in Figures 22 and 23, this embodiment is the same as the above-mentioned embodiment, and the difference is that the pin wheel mechanism arranged on the inner wall of the housing is replaced by several gear teeth 20 of this embodiment, and the gear teeth 20 are set The inner wall of the housing can mesh with the cycloidal teeth 41 on the outer wall of the cycloidal shaft 4 for transmitting power torque. Of course, according to this example, it can be seen that the pin wheel structure can also adopt other ring gear structures and planetary gear mechanisms with similar functions, which can be used for matching and power transmission.
通过上述实施例可知,本实用新型的具有交变切削轨迹的PDC钻头工具,将一种能产生偏心摆动旋转的井下传动机构与PDC钻头相结合,通过该井下传动机构与钻柱系统的复合运动,可为PDC钻头提供一种交变切削运动轨迹,一是可形成对井底的网状交叉切削过程,增加钻头切削齿对岩石的吃入能力,提高破岩效率;二是变“切削”破岩为“交变犁削”破岩,可提高钻头的自锐性和攻击能力,有利于减缓切削齿的磨损速度;三是钻头的交变轨迹切削运动具有“强制性”,可靠性高。特别在深部难钻地层高硬度、高研磨性地层具有明显的技术优势。具体为:第一、交变轨迹切削运动可有效提高钻头的破岩钻进效率。常规固定切削齿PDC钻头在井底的运动轨迹均为圆形,每颗齿都沿着各自固定的旋转轨迹做刮切运动,无论是现场钻头钻进和失效形式,还是室内可钻性实验都能够反映出PDC钻头在这一运动状态下的地层吃入能力影响着钻头的破岩效率,特别是在深部难钻地层,这一影响更为严重。而本专利可实现井底网状交变轨迹切削运动,有利于切削齿对岩石的有效吃入,有利于岩石的破碎,进而有效提高钻头的破岩效率。第二、变“切削”破岩为“交变犁削”破岩可提高钻头的自锐性和攻击能力。常规固定齿PDC钻头在井底做圆轨迹切削运动时,其切削线速度方向、工作平面法线方向均固定不变(相对不变),也即切削齿的工作前角和刃倾角固定不变。一般情况下常规钻头的工作前角大小与切削结构前角相当(30°-10°),刃倾角则较小(一般在5°以内),在这种状态下的PDC钻头切削齿运动状态称为“负前角底刃切削”状态。当PDC钻头切削齿做交变轨迹切削运动时,切削齿的刃倾角的大小则在运动过程中始终变化(按正弦曲线规律变化)。当刃倾角大到一定程度时,切削齿与井底岩石的接触运动状态就变为“犁削”接触,这一切削状态的变化可有效提高钻头的攻击性,进而提高钻头的破岩效率。同时,刃倾角的变化是双向的,即改变常规切削齿的底刃切削为交变轨迹运动条件下切削齿的左右交替双刃切削,其效果是在增加切削齿耐磨寿命的同时,提高了切削齿的特殊自锐能力,进而提高钻头的工作性能。第三、钻头的交变轨迹切削运动具有强制性。无论是牙轮-PDC复合钻头还是轮式复合金刚石钻头,均是固定齿切削结构和轮体转动切削结构复合而成,轮体的转动是通过与地层岩石的反作用力作为旋转动力,即为被动旋转运动。影响轮体旋转运动的因素很多,如地层岩石形貌及力学特性、轮体切削结构与固定切削结构的匹配关系、钻井参数条件和轮体与轴承或轴颈的摩擦力等,因此轮体旋转运动规律存在不确定性。当在某些特殊工况下轮体的旋综合驱动力方向有可能与轮体的旋转线速度方向垂直,也即为死点工况,这时轮体就会被“卡住”不动。在室内实验中经常能够观察到轮体无法旋转的情况。本实用新型所提出的结构方案中,PDC钻头的非圆曲线自转运动动力来源于工具内部,与地层岩石的互作用力对其运动规律影响效果不大,因此能够保证PDC钻头实现规则的“交变轨迹切削运动”,其工作可靠性显著提高。 It can be seen from the above-mentioned embodiments that the PDC bit tool with alternating cutting tracks of the present invention combines a downhole transmission mechanism capable of producing eccentric swing rotation with the PDC bit, through the composite movement of the downhole transmission mechanism and the drill string system , can provide an alternate cutting motion trajectory for the PDC bit, one is to form a network cross cutting process on the bottom of the well, increase the ability of the cutting teeth of the drill bit to penetrate the rock, and improve the rock breaking efficiency; the other is to change the "cutting" Rock breaking is "alternate plowing" rock breaking, which can improve the self-sharpening and attacking ability of the drill bit, and is beneficial to slow down the wear speed of the cutting teeth; third, the alternating track cutting motion of the drill bit is "mandatory" and has high reliability . It has obvious technical advantages especially in deep hard-to-drill formations with high hardness and high abrasiveness. Specifically: first, the cutting motion of the alternating trajectory can effectively improve the rock-breaking drilling efficiency of the drill bit. The trajectory of the conventional fixed cutter PDC bit at the bottom of the well is circular, and each tooth performs scraping motion along its fixed rotation trajectory, whether it is the drilling and failure of the drill bit in the field, or the drillability experiment in the room. It can be reflected that the formation penetration ability of the PDC drill bit in this motion state affects the rock-breaking efficiency of the drill bit, especially in deep difficult-to-drill formations, and this impact is more serious. However, this patent can realize the cutting motion of the net-like alternating track at the bottom of the well, which is beneficial to the effective penetration of the rock by the cutting teeth and the crushing of the rock, thereby effectively improving the rock-breaking efficiency of the drill bit. Second, changing "cutting" rock breaking to "alternate plowing" rock breaking can improve the self-sharpening and attacking ability of the drill bit. When the conventional fixed-tooth PDC bit performs circular trajectory cutting motion at the bottom of the well, the cutting line speed direction and the normal direction of the working plane are fixed (relatively unchanged), that is, the working rake angle and edge inclination angle of the cutting teeth are fixed. . In general, the working rake angle of conventional drills is equivalent to the rake angle of the cutting structure (30°-10°), and the blade inclination angle is relatively small (generally within 5°). It is in the state of "negative rake angle bottom edge cutting". When the cutting teeth of the PDC bit perform alternating trajectory cutting motion, the blade inclination angle of the cutting teeth changes all the time during the movement (changes according to the law of sinusoidal curve). When the blade inclination angle is large to a certain extent, the contact motion state between the cutting teeth and the rock at the bottom of the well becomes "plowing" contact. This change in cutting state can effectively improve the aggressiveness of the drill bit, thereby improving the rock-breaking efficiency of the drill bit. At the same time, the change of the blade inclination angle is bidirectional, that is, changing the cutting of the bottom edge of the conventional cutting tooth to the left and right alternate double-edged cutting of the cutting tooth under the condition of alternating trajectory movement, the effect is to increase the wear resistance of the cutting tooth at the same time. The special self-sharpening ability of the cutting teeth improves the working performance of the drill bit. Third, the alternating track cutting motion of the drill bit is mandatory. Whether it is a cone-PDC composite drill bit or a wheel-type composite diamond drill bit, it is a combination of fixed tooth cutting structure and wheel body rotating cutting structure. The rotation of the wheel body is driven by the reaction force with the formation rock, which is passive. Rotational movement. There are many factors that affect the rotation of the wheel, such as the formation rock morphology and mechanical properties, the matching relationship between the cutting structure of the wheel and the fixed cutting structure, the drilling parameters and the friction between the wheel and the bearing or the journal, etc., so the rotation of the wheel There is uncertainty in the laws of motion. When under some special working conditions, the rotational comprehensive driving force direction of the wheel body may be perpendicular to the rotation linear velocity direction of the wheel body, that is, the dead point working condition, the wheel body will be "stuck" at this time. It is often observed in indoor experiments that the wheel body cannot rotate. In the structural scheme proposed by the utility model, the non-circular curve rotation motion power of the PDC bit comes from the inside of the tool, and the interaction force with the formation rock has little effect on its motion law, so it can ensure that the PDC bit realizes regular "interaction" Variable trajectory cutting motion", its work reliability is significantly improved.
本实用新型并不局限于前述的具体实施方式。本实用新型扩展到任何在本说明书中披露的新特征或任何新的组合,以及披露的任一新的方法或过程的步骤或任何新的组合。 The utility model is not limited to the aforementioned specific embodiments. The utility model extends to any new feature or any new combination disclosed in this specification, as well as the steps of any new method or process or any new combination disclosed.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104196456A (en) * | 2014-08-27 | 2014-12-10 | 西南石油大学 | PDC drill tool with alternating cutting trajectory |
CN104314473A (en) * | 2014-08-27 | 2015-01-28 | 西南石油大学 | PDC (polycrystalline diamond compact) bit tool capable of doing eccentric swing rotation |
CN105422006A (en) * | 2015-12-08 | 2016-03-23 | 西南石油大学 | Adjustable underground rock breaking tool combining drilling and expanding |
CN111819336A (en) * | 2018-02-23 | 2020-10-23 | 斯伦贝谢技术有限公司 | Rotary guide system with cutting teeth |
WO2021151051A1 (en) * | 2020-01-24 | 2021-07-29 | Dynatech Systems, Inc. | Method and article of manufacture of cutter for pdc cutting system |
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2014
- 2014-08-27 CN CN201420486349.6U patent/CN204266924U/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104196456A (en) * | 2014-08-27 | 2014-12-10 | 西南石油大学 | PDC drill tool with alternating cutting trajectory |
CN104314473A (en) * | 2014-08-27 | 2015-01-28 | 西南石油大学 | PDC (polycrystalline diamond compact) bit tool capable of doing eccentric swing rotation |
CN105422006A (en) * | 2015-12-08 | 2016-03-23 | 西南石油大学 | Adjustable underground rock breaking tool combining drilling and expanding |
CN111819336A (en) * | 2018-02-23 | 2020-10-23 | 斯伦贝谢技术有限公司 | Rotary guide system with cutting teeth |
US11879334B2 (en) | 2018-02-23 | 2024-01-23 | Schlumberger Technology Corporation | Rotary steerable system with cutters |
WO2021151051A1 (en) * | 2020-01-24 | 2021-07-29 | Dynatech Systems, Inc. | Method and article of manufacture of cutter for pdc cutting system |
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