CN204265207U - A kind of novel compositions hanger - Google Patents
A kind of novel compositions hanger Download PDFInfo
- Publication number
- CN204265207U CN204265207U CN201420599020.0U CN201420599020U CN204265207U CN 204265207 U CN204265207 U CN 204265207U CN 201420599020 U CN201420599020 U CN 201420599020U CN 204265207 U CN204265207 U CN 204265207U
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- lug
- lifting lug
- lifting
- shaft
- equipment
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- 239000000203 mixture Substances 0.000 title 1
- 238000009434 installation Methods 0.000 claims abstract description 5
- 238000003466 welding Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 239000000725 suspension Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
本实用新型公开了一种新型组合吊耳,包括两个吊耳板,一个吊耳轴,吊耳板左右布置,中间为吊耳轴,左右吊耳板与吊耳轴固定连接;左右吊耳板均分为上半部分和下半部分,上半部分中央位置设有圆孔,下半部分是吊耳安装设备固定部位;吊耳轴为圆轴状中空结构;左右吊耳板圆孔与吊耳轴中空结构过盈配合。将传统吊耳采用的一道焊缝改为了两道焊缝,增大了吊耳与设备间的焊接面积,提高了吊耳与设备间的连接强度,减小了在设备制造、安装、使用及移动时吊耳的变形量。本装置具有成本低,整体结构简单,方便制造,结构强度高的优点,采用的是非标准吊耳,未改变吊耳的外形及尺寸,适用于允许焊接吊耳的设备,易于推广。
The utility model discloses a novel combined lifting lug, which comprises two lifting lug plates and a lifting lug shaft. The plate is divided into the upper part and the lower part. The upper part has a round hole in the center, and the lower part is the fixed part of the lifting lug installation equipment; the lifting lug shaft is a hollow structure in the shape of a round shaft; The hollow structure of the trunnion shaft is interference fit. The one weld used in the traditional lifting lug is changed to two welds, which increases the welding area between the lifting lug and the equipment, improves the connection strength between the lifting lug and the equipment, and reduces the cost in equipment manufacturing, installation, use and maintenance. The amount of deformation of the ear when moving. The device has the advantages of low cost, simple overall structure, convenient manufacture, and high structural strength. It uses non-standard lifting lugs without changing the shape and size of the lifting lugs. It is suitable for equipment that allows welding of lifting lugs and is easy to popularize.
Description
技术领域 technical field
本实用新型属于吊耳构件,尤其涉及一种新型组合吊耳。 The utility model belongs to lifting lug components, in particular to a novel combined lifting lug.
背景技术 Background technique
吊耳是指安装在设备或其他吊物之上用于提升的吊点结构,具有广泛的用途,尤其在设备制造、安装、使用及移动时具有非常重要的作用。传统吊耳与设备的焊接面积较小,吊耳容易变形,吊耳与吊绳间容易磨损,在吊装过程中不仅容易产生事故,造成财产损失,还严重威胁着工作人员的生命安全。 Lifting lug refers to the lifting point structure installed on the equipment or other hanging objects for lifting, which has a wide range of uses, especially plays a very important role in the manufacture, installation, use and movement of equipment. The welding area between the traditional lifting lug and the equipment is small, the lifting lug is easy to deform, and the space between the lifting lug and the lifting rope is easy to wear. During the lifting process, not only accidents and property losses are likely to occur, but also seriously threaten the safety of workers.
实用新型内容 Utility model content
为解决现有吊耳存在的上述问题,本实用新型提供了一种新型组合吊耳。 In order to solve the above-mentioned problems existing in the existing lifting lug, the utility model provides a novel combined lifting lug.
其所采取的技术方案为: The technical solutions adopted are:
一种新型组合吊耳,包括两个吊耳板,一个吊耳轴,吊耳板左右布置,中间为吊耳轴,左右吊耳板与吊耳轴固定连接;所述左右吊耳板分为上半部分和下半部分,上半部分中央位置设有圆孔,下半部分是吊耳安装固定部位;所述吊耳轴为圆轴状中空结构,左右吊耳板圆孔与中空结构过盈配合。这样的组合方式使传统吊耳采用的一道焊缝改为了两道焊缝,增大了吊耳与设备间的焊接面积,提高了吊耳与设备间的连接强度,减小了在设备制造、安装、使用及移动时吊耳的变形量。 A new type of combined lug, including two lug plates, a lug shaft, the lug plates are arranged on the left and right, the lug shaft is in the middle, and the left and right lug plates are fixedly connected to the lug shaft; the left and right lug plates are divided into The upper part and the lower part, the central part of the upper part is provided with a round hole, and the lower part is the fixing part of the lifting lug; the lifting lug shaft is a hollow structure in the shape of a round shaft, and the round holes of the left and right lifting lug plates are connected with the hollow structure. surplus cooperation. This combination method changes the traditional lifting lug from one welding seam to two welding seams, which increases the welding area between the lifting lug and the equipment, improves the connection strength between the lifting lug and the equipment, and reduces the cost in equipment manufacturing, The amount of deformation of the lifting lug during installation, use and movement.
所述吊耳轴中空结构内径与吊耳板圆孔直径一致。 The inner diameter of the hollow structure of the lug shaft is consistent with the diameter of the round hole of the lug plate.
所述吊耳板的形状为梯形。 The shape of the lug plate is trapezoidal.
所述吊耳板上部边缘为圆弧形。 The upper edge of the lug plate is arc-shaped.
所述吊耳形状在节省材料上具有优势,根据实际需要,吊耳板可以进行形状上的变化,矩形以及正方形都是可以的,较之以往的单片吊耳还是具有优势的。 The shape of the lifting lug has advantages in saving materials. According to actual needs, the shape of the lifting lug plate can be changed, and both rectangle and square are acceptable, which is still more advantageous than the previous single-piece lifting lug.
本实用新型有益效果:采用的两个吊耳板和一个吊耳轴组合方式,通过中间的吊耳轴固定吊绳,无需采取对保护措施,可直接避免了吊绳与吊耳间的相互磨损而损坏吊绳,提高了安全系数。经有限元分析该结构在同种工况的情况下(吊装重量、吊装位置、吊装角度、吊耳数量全部相同的情况下)比单壁吊耳的强度提高2倍,保证了起吊重物时的安全性和稳定 性,允许吊装的疲劳次数大幅度增加,整体结构简单,结构强度高的优点。本结构采用的是非标准吊耳,未改变吊耳的外形及尺寸,适用于允许焊接吊耳的设备,例如压力容器行业的储罐、站用瓶组等设备,易于推广。 The utility model has beneficial effects: the combination of two lug plates and one lug shaft is adopted, and the suspension rope is fixed through the middle suspension lug shaft, without taking protective measures, and the mutual wear between the suspension rope and the suspension lug can be directly avoided The damage to the sling improves the safety factor. According to the finite element analysis, under the same working conditions (the hoisting weight, hoisting position, hoisting angle, and the number of lifting lugs are all the same), the strength of the structure is twice as high as that of the single-wall lifting lugs, which ensures that when lifting heavy objects It has the advantages of high safety and stability, allowing the fatigue times of hoisting to be greatly increased, the overall structure is simple, and the structural strength is high. This structure uses non-standard lifting lugs without changing the shape and size of the lifting lugs. It is suitable for equipment that allows welding of lifting lugs, such as storage tanks in the pressure vessel industry, station bottle sets and other equipment, and is easy to promote.
附图说明 Description of drawings
图1为本实用新型的一个实施例的结构示意图。 Fig. 1 is a structural schematic diagram of an embodiment of the utility model.
图2为本实用新型一个实施例的吊耳板结构示意图。 Fig. 2 is a schematic diagram of the structure of the lug plate according to an embodiment of the present invention.
图3为本实用新型一个实施例的吊耳板有限元分析示意图。 Fig. 3 is a schematic diagram of the finite element analysis of the lug plate of an embodiment of the present invention.
图4为本实用新型的一个实施例的有限元分析示意图。 Fig. 4 is a schematic diagram of finite element analysis of an embodiment of the present invention.
具体实施方式 Detailed ways
下面结合附图对本实用新型进行详细描述 The utility model is described in detail below in conjunction with accompanying drawing
如图1所示,一种新型组合吊耳,包括两个吊耳板1,一个吊耳轴2,吊耳板1左右布置,中间为吊耳轴2,吊耳板1与吊耳轴2通过焊接的方式连接;吊耳板1分为上半部分和下半部分,如图2所示,上半部分中央位置设有圆孔3,吊耳轴2为圆轴状中空结构,吊耳板圆孔3与吊耳轴中空结构过盈配合,吊耳轴2中空结构内径与吊耳板圆孔3直径一致,吊耳板1的形状为梯形,吊耳板1的上部边缘为圆弧形。通过中间的吊耳轴2固定吊绳,避免了吊绳与吊耳间的相互磨损,左右吊耳板1下半部分安装设备固定部位与设备焊接,增大焊接面积,保证了连接强度。 As shown in Figure 1, a new type of combined lug includes two lug plates 1, a lug shaft 2, the lug plate 1 is arranged left and right, the middle is the lug shaft 2, the lug plate 1 and the lug shaft 2 It is connected by welding; the lifting lug plate 1 is divided into an upper half and a lower half, as shown in Figure 2, a round hole 3 is provided in the center of the upper half, and the lifting lug shaft 2 is a circular shaft-shaped hollow structure. The hole 3 of the plate is interference fit with the hollow structure of the lug shaft, the inner diameter of the hollow structure of the lug shaft 2 is consistent with the diameter of the hole 3 of the lug plate, the shape of the lug plate 1 is trapezoidal, and the upper edge of the lug plate 1 is a circular arc shape. The lifting rope is fixed by the lifting lug shaft 2 in the middle, which avoids the mutual wear between the lifting rope and the lifting lug. The lower half of the left and right lifting lug plates 1 are installed with fixed parts of the equipment and welded with the equipment to increase the welding area and ensure the connection strength.
传统单板吊耳与组合吊耳受力分析对比: Force analysis and comparison of traditional single plate lifting lugs and combined lifting lugs:
(注:上表数据是在吊装设备重量为14吨的情况下,吊装角度为45°,4个吊耳同时起吊进行) (Note: The data in the above table is when the weight of the hoisting equipment is 14 tons, the hoisting angle is 45°, and the 4 lifting lugs are hoisted at the same time)
虽然,上文中已经用一般性说明、具体实施方式,对本实用新型作了详尽的描述,但在 本实用新型基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本实用新型精神的基础上所做的这些修改或改进,均属于本实用新型要求保护的范围。 Although, the utility model has been described in detail with the general description and the specific embodiment above, but on the basis of the utility model, some modifications or improvements can be made to it, which will be obvious to those skilled in the art . Therefore, the modifications or improvements made on the basis of not departing from the spirit of the utility model all belong to the protection scope of the utility model.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420599020.0U CN204265207U (en) | 2014-10-16 | 2014-10-16 | A kind of novel compositions hanger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420599020.0U CN204265207U (en) | 2014-10-16 | 2014-10-16 | A kind of novel compositions hanger |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204265207U true CN204265207U (en) | 2015-04-15 |
Family
ID=52800086
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420599020.0U Expired - Lifetime CN204265207U (en) | 2014-10-16 | 2014-10-16 | A kind of novel compositions hanger |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204265207U (en) |
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2014
- 2014-10-16 CN CN201420599020.0U patent/CN204265207U/en not_active Expired - Lifetime
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150415 |
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| CX01 | Expiry of patent term |