CN204262395U - A kind of tile type fixture for thin-wall workpiece - Google Patents

A kind of tile type fixture for thin-wall workpiece Download PDF

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Publication number
CN204262395U
CN204262395U CN201420745114.4U CN201420745114U CN204262395U CN 204262395 U CN204262395 U CN 204262395U CN 201420745114 U CN201420745114 U CN 201420745114U CN 204262395 U CN204262395 U CN 204262395U
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tile
expansion sleeve
type
ringfeder
workpiece
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CN201420745114.4U
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Chinese (zh)
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高晓薇
马龙
王建军
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China University of Petroleum East China
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China University of Petroleum East China
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Abstract

本实用新型涉及一种用于薄壁工件的瓦片式夹具。其技术方案是:瓦片式涨套通过拉簧连接固定,将待加工工件装在瓦片式涨套上,瓦片式涨套的外侧为圆柱形结构,内侧设有锥形孔,在瓦片式涨套的锥形孔中插入心轴,在锥形孔的外侧通过垫片连接六角螺钉,旋进六角螺钉使瓦片式涨套沿着心轴的左端方向移动,在拉簧和心轴推力的共同作用下瓦片式涨套做径向增大直至紧贴待加工工件内表面。有益效果是:首先,本实用新型不存在涨缩死点,能保证工件整体加工精度;其次,拉簧的弹性性能和抗疲劳性能远远高于涨套本身,使用寿命比传统涨套长;最后,瓦片式涨套可以通过更换拉簧使涨套重新具备良好的涨缩能力,即使需要重新加工涨套单片,其加工过程也更简单。

The utility model relates to a tile-type clamp used for thin-walled workpieces. The technical solution is: the tile-type expansion sleeve is connected and fixed by a tension spring, and the workpiece to be processed is installed on the tile-type expansion sleeve. The outer side of the tile-type expansion sleeve is a cylindrical structure, and the inner side is provided with a tapered hole. The mandrel is inserted into the tapered hole of the sheet-type expansion sleeve, and the hexagonal screw is connected through a gasket on the outside of the tapered hole, and the hexagonal screw is screwed in to make the tile-type expansion sleeve move along the left end of the mandrel. Under the joint action of the shaft thrust, the tile-type expansion sleeve is radially enlarged until it is close to the inner surface of the workpiece to be processed. The beneficial effects are: firstly, the utility model does not have a dead point of expansion and contraction, which can ensure the overall processing accuracy of the workpiece; secondly, the elastic performance and fatigue resistance performance of the extension spring are much higher than that of the expansion sleeve itself, and the service life is longer than that of the traditional expansion sleeve; Finally, the tile-type expansion sleeve can make the expansion sleeve have good expansion and contraction ability by replacing the tension spring. Even if the single piece of the expansion sleeve needs to be reprocessed, the processing process is simpler.

Description

一种用于薄壁工件的瓦片式夹具A tile-type fixture for thin-walled workpieces

技术领域 technical field

本实用新型涉及一种机械加工中的夹具,特别涉及一种用于薄壁工件的瓦片式夹具。 The utility model relates to a fixture in mechanical processing, in particular to a tile-type fixture used for thin-walled workpieces.

背景技术 Background technique

    由于薄壁零件刚性差、强度弱,在加工中极易变形,是零件的形位公差增大,不易保证零件的加工质量。因此对薄壁零件的装夹,切削加工过程中刀具的合理选用及切削量的选择,提出了严格要求。薄壁零件在制造系统中出现变形,主要因素有:工件的装夹条件。由于薄壁零件的刚性比较差,加工时不恰当的选择央紧力与支承力的作用点,导致附加应力;夹、压的弹性变形会一定程度上影响零件表面的尺寸精度和形状、位置精度,导致变形。现有的夹具中使用涨套使零件制造和安装简单,使用广泛,但是传统涨套把带有锥孔的圆筒均分为三份,切出口槽并留有根底,即保持圆筒不被完全拆分,利用外力下,来自心轴,金属具有的弹性属性达到涨缩功能。传统涨套有以下不足:(1)多次使用,由于金属疲劳,涨套的涨缩性能受到影响,失去夹具应有的精度;(2)在口槽的根部(即根底)涨套是一体的,此处没有涨缩功能,是涨缩的死点,死点处涨套外径与工件内径在接触时有间隙存在,影响工件精度;(3)与本实用新型涨套相比,传统涨套加工过程略显复杂。 Due to the poor rigidity and weak strength of thin-walled parts, they are easily deformed during processing, and the shape and position tolerance of the parts increases, which makes it difficult to guarantee the processing quality of the parts. Therefore, strict requirements are put forward for the clamping of thin-walled parts, the reasonable selection of cutting tools and the selection of cutting amount in the cutting process. Thin-walled parts are deformed in the manufacturing system, the main factors are: the clamping conditions of the workpiece. Due to the relatively poor rigidity of thin-walled parts, improper selection of the action point of the central tightening force and supporting force during processing will result in additional stress; the elastic deformation of clamping and pressing will affect the dimensional accuracy, shape and position accuracy of the part surface to a certain extent , resulting in deformation. The use of expansion sleeves in the existing fixtures makes the manufacture and installation of parts simple and widely used. However, the traditional expansion sleeves divide the cylinder with tapered holes into three parts, cut the outlet groove and leave the root, that is, keep the cylinder from being damaged. Completely disassembled, under the use of external force, from the mandrel, the elastic properties of the metal achieve the expansion and contraction function. The traditional expansion sleeve has the following disadvantages: (1) After repeated use, due to metal fatigue, the expansion and contraction performance of the expansion sleeve is affected, and the precision of the fixture is lost; (2) The expansion sleeve is integrated at the root of the groove (that is, the root) Yes, there is no expansion and contraction function here, which is the dead point of expansion and contraction. There is a gap between the outer diameter of the expansion sleeve and the inner diameter of the workpiece at the dead point, which affects the accuracy of the workpiece; (3) Compared with the expansion sleeve of the utility model, the traditional The processing process of the rising sleeve is slightly complicated.

发明内容 Contents of the invention

本实用新型的目的就是针对现有技术存在的上述缺陷,提供一种用于薄壁工件的瓦片式夹具。 The purpose of this utility model is to provide a tile-type clamp for thin-walled workpieces for the above-mentioned defects in the prior art.

其技术方案是:包括心轴、瓦片式涨套、拉簧、垫片、六角螺钉,所述的瓦片式涨套通过拉簧连接固定,将待加工工件装在瓦片式涨套上,瓦片式涨套的外侧为圆柱形结构,内侧设有锥形孔,在瓦片式涨套的锥形孔中插入心轴,在锥形孔的外侧通过垫片连接六角螺钉,旋进六角螺钉使瓦片式涨套沿着心轴的左端方向移动,在拉簧和心轴推力的共同作用下瓦片式涨套做径向增大直至紧贴待加工工件内表面。 The technical solution is: including mandrel, tile-type expansion sleeve, tension spring, gasket, and hexagonal screws. The tile-type expansion sleeve is connected and fixed by tension spring, and the workpiece to be processed is mounted on the tile-type expansion sleeve. , The outside of the tile-type expansion sleeve is a cylindrical structure, and the inside is provided with a tapered hole. Insert the mandrel into the tapered hole of the tile-type expansion sleeve, connect the hexagonal screw through the gasket on the outside of the tapered hole, and screw it in The hexagon screw makes the tile-type expansion sleeve move along the left end of the mandrel, and under the joint action of the tension spring and the thrust of the mandrel, the tile-type expansion sleeve increases radially until it is close to the inner surface of the workpiece to be processed.

上述的瓦片式涨套由第一分离式瓦片涨套单片、第二分离式瓦片涨套单片、第三分离式瓦片涨套单片组成,且第一分离式瓦片涨套单片、第二分离式瓦片涨套单片、第三分离式瓦片涨套单片分别为弧形结构,相互对接形成圆形结构,且在外壁上分别设有拉簧环形槽。 The above-mentioned tile-type expansion cover is composed of the first separated tile expansion cover single piece, the second separate tile expansion cover single piece, and the third separate tile expansion cover single piece, and the first separate tile expansion cover The cover piece, the second separate tile expansion cover piece, and the third separate tile expansion cover piece are arc-shaped structures, butt each other to form a circular structure, and the outer walls are respectively provided with tension spring annular grooves.

本实用新型的有益效果是:首先,这种分离式瓦片式涨套不存在涨缩死点,能保证工件整体加工精度;其次,拉簧的弹性性能和抗疲劳性能远远高于涨套本身,使用寿命比传统涨套长;最后,瓦片式涨套可以通过更换拉簧使涨套重新具备良好的涨缩能力,即使需要重新加工涨套单片,其加工过程也更简单。 The beneficial effects of the utility model are as follows: firstly, there is no expansion and contraction dead point in this separate tile-type expansion sleeve, which can ensure the overall processing accuracy of the workpiece; secondly, the elastic performance and fatigue resistance of the tension spring are much higher than that of the expansion sleeve In itself, the service life is longer than that of the traditional expansion sleeve; finally, the tile-type expansion sleeve can regain good expansion and contraction ability by replacing the tension spring. Even if the single piece of the expansion sleeve needs to be reprocessed, the processing process is simpler.

附图说明 Description of drawings

附图1是本实用新型的结构示意图; Accompanying drawing 1 is the structural representation of the utility model;

附图2是本实用新型的瓦片式涨套的剖视图; Accompanying drawing 2 is the cross-sectional view of the tile type expansion cover of the present utility model;

附图3是本实用新型的瓦片式涨套的侧视图; Accompanying drawing 3 is the side view of the tile type expansion sleeve of the present utility model;

上图中:心轴1、瓦片式涨套2、待加工工件3、拉簧4、垫片5、六角螺钉6,拉簧环形槽2.1、第一分离式瓦片涨套单片2.2、第二分离式瓦片涨套单片2.3、第三分离式瓦片涨套单片2.4、凹槽2.5。 In the figure above: Mandrel 1, tile-type expansion sleeve 2, workpiece to be processed 3, tension spring 4, gasket 5, hexagonal screw 6, tension spring annular groove 2.1, first separated tile expansion sleeve single piece 2.2, The second split type tile expansion set single piece 2.3, the third separate type tile expansion set single piece 2.4, groove 2.5.

具体实施方式 Detailed ways

     结合附图1-3,对本实用新型作进一步的描述: In conjunction with accompanying drawings 1-3, the utility model is further described:

本实用新型包括心轴1、瓦片式涨套2、拉簧4、垫片5、六角螺钉6,所述的瓦片式涨套2通过拉簧4连接固定,将待加工工件3装在瓦片式涨套2上,瓦片式涨套2的外侧为圆柱形结构,内侧设有锥形孔,在瓦片式涨套2的锥形孔中插入心轴1,在锥形孔的外侧通过垫片5连接六角螺钉6,旋进六角螺钉6使瓦片式涨套2沿着心轴1的左端方向移动,在拉簧4和心轴1推力的共同作用下瓦片式涨套2做径向增大直至紧贴待加工工件3内表面。 The utility model comprises a mandrel 1, a tile-type expansion sleeve 2, a tension spring 4, a gasket 5, and a hexagonal screw 6. The tile-type expansion sleeve 2 is connected and fixed by the tension spring 4, and the workpiece 3 to be processed is installed on the On the tile-type expansion sleeve 2, the outer side of the tile-type expansion sleeve 2 is a cylindrical structure, and the inner side is provided with a tapered hole. Insert the mandrel 1 into the tapered hole of the tile-type expansion sleeve 2. The outer side is connected to the hexagonal screw 6 through the gasket 5, and the hexagonal screw 6 is screwed in to make the tile-type expansion sleeve 2 move along the left end of the mandrel 1. Under the joint action of the tension spring 4 and the thrust of the mandrel 1, the tile-type expansion sleeve 2. Make radial expansion until it is close to the inner surface of the workpiece 3 to be processed.

参照附图2和3,瓦片式涨套2由第一分离式瓦片涨套单片2.2、第二分离式瓦片涨套单片2.3、第三分离式瓦片涨套单片2.4组成,且第一分离式瓦片涨套单片2.2、第二分离式瓦片涨套单片2.3、第三分离式瓦片涨套单片2.4分别为弧形结构,相互对接形成圆形结构,且在外壁上分别设有拉簧环形槽2.1,在内腔右端部设有可以放置垫片的凹槽2.5。 Referring to accompanying drawings 2 and 3, the tile-type expansion cover 2 is composed of the first separated tile expansion cover single piece 2.2, the second separate tile expansion cover single piece 2.3, and the third separate tile expansion cover single piece 2.4 , and the first separated tile expansion sleeve single piece 2.2, the second separate tile expansion sleeve single piece 2.3, and the third separate tile expansion sleeve single piece 2.4 are respectively arc-shaped structures, which are mutually butted to form a circular structure, And the outer wall is respectively provided with extension spring annular grooves 2.1, and the right end of the inner cavity is provided with a groove 2.5 for placing gaskets.

工作时,用拉簧4将瓦片式涨套连接并固定,将待加工工件3装在涨套2上,在涨套锥孔中插入心轴1,旋进六角螺钉6使涨套沿着心轴的左端方向移动,在拉簧和心轴推力的共同作用下涨套做径向增大直至紧贴待加工工件3内表面。如旋出六角螺钉,涨套则向心轴的右端方向移动并做径向缩小,此时可取下工件。 When working, use the tension spring 4 to connect and fix the tile-type expansion sleeve, install the workpiece 3 on the expansion sleeve 2, insert the mandrel 1 into the tapered hole of the expansion sleeve, and screw in the hexagonal screw 6 to make the expansion sleeve along the The left end direction of the mandrel moves, and under the combined action of the extension spring and the mandrel thrust, the expansion sleeve is radially enlarged until it is close to the inner surface of the workpiece 3 to be processed. If the hexagon screw is unscrewed, the expansion sleeve will move to the right end of the mandrel and shrink radially, and the workpiece can be removed at this time.

本实用新型的优点是:首先,这种分离式瓦片式涨套不存在涨缩死点,能保证工件整体加工精度;其次,拉簧的弹性性能和抗疲劳性能远远高于涨套本身,使用寿命比传统涨套长;最后,瓦片式涨套可以通过更换拉簧使涨套重新具备良好的涨缩能力,即使需要重新加工涨套单片,其加工过程也更简单。 The advantages of the utility model are: firstly, there is no expansion and contraction dead point in this separate tile-type expansion sleeve, which can ensure the overall machining accuracy of the workpiece; secondly, the elastic performance and fatigue resistance of the tension spring are much higher than the expansion sleeve itself , the service life is longer than the traditional expansion sleeve; finally, the tile-type expansion sleeve can make the expansion sleeve have good expansion and contraction ability by replacing the tension spring. Even if the single piece of the expansion sleeve needs to be reprocessed, the processing process is simpler.

Claims (2)

1. the tile type fixture for thin-wall workpiece, it is characterized in that: comprise axle (1), tile type ringfeder (2), extension spring (4), pad (5), hex screw (6), described tile type ringfeder (2) is connected and fixed by extension spring (4), workpiece to be processed (3) is contained on tile type ringfeder (2), the outside of tile type ringfeder (2) is cylindrical structural, inner side is provided with bellmouth, axle (1) is inserted in the bellmouth of tile type ringfeder (2), hex screw (6) is connected by pad (5) in the outside of bellmouth, precession hex screw (6) makes tile type ringfeder (2) move along the left end direction of axle (1), under the acting in conjunction of extension spring (4) and axle (1) thrust, tile type ringfeder (2) does radial increase until be close to workpiece to be processed (3) inner surface.
2. the tile type fixture for thin-wall workpiece according to claim 1, it is characterized in that: described tile type ringfeder (2) is made up of the first separate type tile ringfeder monolithic (2.2), the second separate type tile ringfeder monolithic (2.3), the 3rd separate type tile ringfeder monolithic (2.4), and the first separate type tile ringfeder monolithic (2.2), the second separate type tile ringfeder monolithic (2.3), the 3rd separate type tile ringfeder monolithic (2.4) are respectively arcuate structure, mutual docking forms circular configuration, and on outer wall, be respectively equipped with extension spring cannelure (2.1).
CN201420745114.4U 2014-12-03 2014-12-03 A kind of tile type fixture for thin-wall workpiece Expired - Fee Related CN204262395U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107096936A (en) * 2017-06-20 2017-08-29 安徽祥利机械有限公司 A kind of ringfeder device that neck bush is sealed for motorcycle
CN109773505A (en) * 2019-01-22 2019-05-21 固安泰捷龙机电设备有限公司 A kind of cylinder barrel turning special tooling
CN112720191A (en) * 2020-12-21 2021-04-30 詹继勇 Tracking type clamp for polishing thin-wall barrel part
CN117381680A (en) * 2023-10-20 2024-01-12 株洲达睿精密制造有限公司 Positioning tooling for small cylindrical parts

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107096936A (en) * 2017-06-20 2017-08-29 安徽祥利机械有限公司 A kind of ringfeder device that neck bush is sealed for motorcycle
CN109773505A (en) * 2019-01-22 2019-05-21 固安泰捷龙机电设备有限公司 A kind of cylinder barrel turning special tooling
CN112720191A (en) * 2020-12-21 2021-04-30 詹继勇 Tracking type clamp for polishing thin-wall barrel part
CN112720191B (en) * 2020-12-21 2022-09-02 南京驭逡通信科技有限公司 Tracking type clamp for polishing thin-wall barrel part
CN117381680A (en) * 2023-10-20 2024-01-12 株洲达睿精密制造有限公司 Positioning tooling for small cylindrical parts

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