CN204254024U - Natural gas engine exhaust gas control valve filtrating equipment - Google Patents

Natural gas engine exhaust gas control valve filtrating equipment Download PDF

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Publication number
CN204254024U
CN204254024U CN201420747904.6U CN201420747904U CN204254024U CN 204254024 U CN204254024 U CN 204254024U CN 201420747904 U CN201420747904 U CN 201420747904U CN 204254024 U CN204254024 U CN 204254024U
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filter
control valve
exhaust gas
gas control
base
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席时文
陈郭雷
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Weichai Xigang New Energy Power Co Ltd
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Weichai Xigang New Energy Power Co Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/10—Internal combustion engine [ICE] based vehicles
    • Y02T10/12—Improving ICE efficiencies

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Abstract

The utility model discloses a kind of natural gas engine exhaust gas control valve filtrating equipment, belong to natural gas engine technical field, comprise filter housing, described filter housing has a gas-entered passageway, filter core is provided with in described filter housing, the upper end of described filter core is sealedly connected with cap on filter core, on described filter core and filter core, cap is all arranged in described gas-entered passageway, the lower end constraint of described filter housing is provided with filter base, described filter housing is stretched out in the lower end of described filter base, the lower end of described filter base is fixedly installed in the suction port of described exhaust gas control valve, described cartridge seal is connected to the upper end of described filter base, described filter base has an outlet passageway, described outlet passageway is communicated with the inner chamber of described filter core.The utility model solves the fault of dirty stifled, the PWM valve of exhaust gas control valve air inlet screen early mill, thus ensures that suction pressure is adjustable, the normal outputting power of natural gas engine.

Description

天然气发动机废气控制阀过滤装置Natural gas engine exhaust gas control valve filter device

技术领域technical field

本实用新型属于天然气发动机技术领域,尤其涉及一种天然气发动机废气控制阀过滤装置。The utility model belongs to the technical field of natural gas engines, in particular to a filtering device for exhaust gas control valves of natural gas engines.

背景技术Background technique

天然气的主要成分是甲烷,其突出优点是燃烧非常完全,排出的废气比较清洁,能满足越来越严格的排放法规要求,对净化环境颇为有益,天然气燃烧所产生的温室效应是石油的54%,燃烧后基本无烟尘,其它有毒排放物也是最少的。天然气发动机最大的优点是污染低,不会造成润滑油稀释,能延长发动机寿命,同时还可降低汽车噪音等。The main component of natural gas is methane. Its outstanding advantages are that the combustion is very complete, the exhaust gas is relatively clean, and it can meet the increasingly stringent emission regulations. It is quite beneficial to purify the environment. %, there is basically no smoke and dust after combustion, and other toxic emissions are also the least. The biggest advantage of natural gas engines is low pollution, no dilution of lubricating oil, prolonging engine life, and reducing vehicle noise.

天然气发动机工作时,如果吸入的空气中含有灰尘等杂质将加剧零件的磨损,所以必须装有空气滤清器。空气滤清器在使用一段时间后,滤芯表面会积聚大量杂质,因此需定期对空气滤清器中的杂质进行清理。但是,在实际使用中,用户往往未及时对空气滤清器进行维护,最终将导致空气中的灰尘等杂质进入废气系统。When the natural gas engine is working, if the inhaled air contains dust and other impurities, it will aggravate the wear of the parts, so an air filter must be installed. After the air filter is used for a period of time, a large amount of impurities will accumulate on the surface of the filter element, so the impurities in the air filter need to be cleaned regularly. However, in actual use, users often fail to maintain the air filter in time, which will eventually cause impurities such as dust in the air to enter the exhaust system.

在天然气发动机电控系统中,废气控制阀负责调节增压器增压压力,十分重要不能缺少。但废气控制阀在使用过程中,出现进气滤网脏堵、PWM(PulseWidth Modulat ion,脉冲宽度调制)电磁阀早磨的故障,造成进气压力失调,影响发动机正常动力输出。In the electronic control system of natural gas engine, the exhaust gas control valve is responsible for adjusting the boost pressure of the supercharger, which is very important and indispensable. However, during the use of the exhaust gas control valve, the intake filter is dirty and blocked, and the PWM (PulseWidth Modulation, pulse width modulation) solenoid valve is prematurely worn out, causing the intake pressure to be out of balance and affecting the normal power output of the engine.

实用新型内容Utility model content

本实用新型所要解决的技术问题是:提供一种天然气发动机废气控制阀过滤装置,以解决废气控制阀在使用过程中,出现进气滤网脏堵、PWM电磁阀早磨的故障,造成进气压力失调,影响发动机正常动力输出的技术问题。The technical problem to be solved by the utility model is: to provide a natural gas engine exhaust gas control valve filtering device to solve the problems of dirty air intake filter screen and early wear of PWM solenoid valve during the use of the exhaust gas control valve, which will cause air intake Pressure imbalance, a technical problem that affects the normal power output of the engine.

为解决上述技术问题,本实用新型的技术方案是:天然气发动机废气控制阀过滤装置,包括过滤器外壳,所述过滤器外壳具有一进气通道,所述过滤器外壳内设有滤芯,所述滤芯的上端密封连接有滤芯上帽,所述滤芯和滤芯上帽均设置于所述进气通道内,所述过滤器外壳的下端约束安装有过滤器底座,所述过滤器底座的下端伸出所述过滤器外壳,所述过滤器底座的下端固定安装于所述废气控制阀的进气口,所述滤芯密封连接于所述过滤器底座的上端,所述过滤器底座具有一出气通道,所述出气通道连通所述滤芯的内腔。In order to solve the above-mentioned technical problems, the technical proposal of the present utility model is: a natural gas engine exhaust gas control valve filter device, including a filter housing, the filter housing has an air intake passage, and a filter element is arranged in the filter housing, and the The upper end of the filter element is sealed and connected with a filter element upper cap, and both the filter element and the filter element upper cap are arranged in the air intake passage, and the lower end of the filter housing is restrained by a filter base, and the lower end of the filter base protrudes The filter housing, the lower end of the filter base is fixedly installed on the air inlet of the waste gas control valve, the filter element is sealed and connected to the upper end of the filter base, the filter base has an air outlet channel, The air outlet channel communicates with the inner cavity of the filter element.

作为一种改进,所述滤芯为钢粉压铸制成的钢粉滤芯。As an improvement, the filter element is a steel powder filter element made of steel powder die-casting.

作为一种改进,所述过滤器底座的上表面设有导向凸台和环绕所述导向凸台设置的第一环形凹槽,所述滤芯套装在所述导向凸台上且所述滤芯的下表面与所述第一环形凹槽相抵。As an improvement, the upper surface of the filter base is provided with a guide boss and a first annular groove surrounding the guide boss, the filter element is sleeved on the guide boss and the lower part of the filter element The surface abuts against the first annular groove.

作为进一步的改进,所述过滤器外壳和过滤器底座之间设有O型密封圈。As a further improvement, an O-ring is provided between the filter housing and the filter base.

作为进一步的改进,所述过滤器底座上端的侧壁上设有第二环形凹槽,所述O型密封圈位于所述第二环形凹槽内。As a further improvement, a second annular groove is provided on the side wall of the upper end of the filter base, and the O-ring is located in the second annular groove.

采用了上述技术方案后,本实用新型的有益效果是:由于天然气发动机废气控制阀过滤装置在废气控制阀的进气口设置过滤器底座、滤芯、滤芯上帽以及过滤器外壳,通过将过滤器外壳的进气通道与增压后进气管用成型管路进行连接,在使用时,废气通过进气通道进入滤芯,然后经出气通道进入废气控制阀,在此过程中,废气中灰尘、杂污等杂质将被过滤,从而确保进入废气控制阀的空气都是干净的。本实用新型提供的天然气发动机废气控制阀过滤装置解决了废气控制阀进气滤网脏堵、PWM阀早磨的故障,从而保证进气压力可调,天然气发动机正常输出动力。After adopting the above-mentioned technical scheme, the beneficial effect of the utility model is: since the exhaust gas control valve filter device of the natural gas engine is provided with a filter base, a filter element, a filter element upper cap and a filter housing at the air inlet of the exhaust gas control valve, the filter The air intake channel of the housing is connected with the pressurized intake pipe with a formed pipeline. When in use, the exhaust gas enters the filter element through the air intake channel, and then enters the exhaust gas control valve through the air outlet channel. During this process, dust, impurities, etc. in the exhaust gas Impurities are filtered, ensuring that the air entering the exhaust control valve is clean. The filter device for the exhaust gas control valve of the natural gas engine provided by the utility model solves the problems of dirty blockage of the intake filter screen of the exhaust gas control valve and premature wear of the PWM valve, thereby ensuring that the intake pressure can be adjusted and the natural gas engine can output power normally.

由于所述滤芯为钢粉压铸制成的钢粉滤芯,不仅具有防腐蚀性,而且过滤精度更高,进一步确保进入废气控制阀的空气都是干净的。Since the filter element is a steel powder filter element made of steel powder die-casting, it not only has corrosion resistance, but also has higher filtering accuracy, further ensuring that the air entering the exhaust gas control valve is clean.

由于所述过滤器底座的上表面设有导向凸台,导向凸台对滤芯的安装起导向和固定作用,便于装配。Since the upper surface of the filter base is provided with a guide boss, the guide boss guides and fixes the installation of the filter element, which is convenient for assembly.

由于所述过滤器外壳和过滤器底座之间设有O型密封圈,通过O型密封圈确保了过滤器外壳和过滤器底座之间的密封性,防止废气发生泄漏。Since an O-ring is provided between the filter housing and the filter base, the O-ring ensures the tightness between the filter housing and the filter base to prevent leakage of exhaust gas.

由于所述过滤器底座上端的侧壁上设有第二环形凹槽,第二环形凹槽使得O型密封圈的固定简便。Since the side wall at the upper end of the filter base is provided with a second annular groove, the second annular groove makes the fixing of the O-ring seal easy.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2是图1中过滤器底座的结构示意图;Fig. 2 is a schematic structural view of the filter base in Fig. 1;

图3是图1中过滤器壳体的结构示意图;Fig. 3 is a schematic structural view of the filter housing in Fig. 1;

图中:1、过滤器外壳,11、进气通道,12、限位槽,2、滤芯,3、滤芯上帽,4、密封胶,5、过滤器底座,51、导向凸台,52、第一环形凹槽,53、出气通道,54、第二环形凹槽,6、密封胶,7、O型密封圈;In the figure: 1. Filter shell, 11. Air intake channel, 12. Limiting groove, 2. Filter element, 3. Filter element upper cap, 4. Sealant, 5. Filter base, 51. Guide boss, 52, The first annular groove, 53, the air outlet channel, 54, the second annular groove, 6, the sealant, 7, the O-ring;

图1中的空心箭头代表废气的走向。The hollow arrows in Figure 1 represent the direction of exhaust gas.

具体实施方式Detailed ways

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

如图1至图3共同所示,一种天然气发动机废气控制阀过滤装置,包括过滤器外壳1,过滤器外壳1具有一进气通道11,过滤器外壳1内设有滤芯2,滤芯2优选为钢粉压铸制成的钢粉滤芯,不仅具有防腐蚀性,而且过滤精度更高,确保进入废气控制阀的空气都是干净的,滤芯2的上端密封连接有滤芯上帽3,具体的,滤芯2和滤芯上帽3之间可通过密封胶4密封,滤芯2和滤芯上帽3均设置于进气通道11内。As shown in Figures 1 to 3, a natural gas engine exhaust gas control valve filter device includes a filter housing 1, the filter housing 1 has an air intake channel 11, and the filter housing 1 is provided with a filter element 2, the filter element 2 is preferably The steel powder filter element made of steel powder die-casting not only has corrosion resistance, but also has higher filtration accuracy to ensure that the air entering the exhaust gas control valve is clean. The upper end of the filter element 2 is sealed and connected with the filter element upper cap 3. Specifically, The sealant 4 can be used to seal between the filter element 2 and the filter element upper cap 3 , and both the filter element 2 and the filter element upper cap 3 are arranged in the air intake passage 11 .

过滤器外壳1的下端约束安装有过滤器底座5,具体的,过滤器外壳1的下端设有限位槽12,过滤器底座5上端位于限位槽12内,过滤器外壳1和过滤器底座5在装配时,可采用压接的方式。The lower end of the filter housing 1 is restrained by a filter base 5. Specifically, the lower end of the filter housing 1 is provided with a limiting groove 12, and the upper end of the filter base 5 is located in the limiting groove 12. The filter housing 1 and the filter base 5 During assembly, crimping can be used.

过滤器底座5的下端伸出过滤器外壳1,过滤器底座5的下端固定安装于废气控制阀(图中未示出)的进气口,过滤器底座5和废气控制阀的进气口可通过螺纹连接;滤芯2密封连接于过滤器底座5的上端,过滤器底座5与滤芯2之间通过密封胶6密封,具体的,过滤器底座5的上表面设有导向凸台51和环绕导向凸台51设置的第一环形凹槽52,将密封胶6设置在第一环形凹槽52内,滤芯2套装在导向凸台51上且滤芯2的下表面与第一环形凹槽52相抵,导向凸台51对滤芯2的安装起导向和固定作用,便于装配。The lower end of the filter base 5 stretches out from the filter housing 1, and the lower end of the filter base 5 is fixedly installed on the air inlet of the waste gas control valve (not shown in the figure), and the air inlet of the filter base 5 and the waste gas control valve can be Through screw connection; the filter element 2 is sealed and connected to the upper end of the filter base 5, and the sealant 6 is used to seal the filter base 5 and the filter element 2. Specifically, the upper surface of the filter base 5 is provided with a guide boss 51 and a surrounding guide The first annular groove 52 provided on the boss 51 sets the sealant 6 in the first annular groove 52, the filter element 2 is set on the guide boss 51 and the lower surface of the filter element 2 is against the first annular groove 52, The guide boss 51 guides and fixes the installation of the filter element 2, which is convenient for assembly.

过滤器底座5具有一出气通道53,出气通道53连通滤芯2的内腔。The filter base 5 has an air outlet channel 53 , and the air outlet channel 53 communicates with the inner cavity of the filter element 2 .

为了防止废气发生泄漏,过滤器外壳1和过滤器底座5之间设有O型密封圈7,通过O型密封圈7确保了过滤器外壳1和过滤器底座5之间的密封性。In order to prevent leakage of exhaust gas, an O-ring 7 is provided between the filter housing 1 and the filter base 5 , and the O-ring 7 ensures the tightness between the filter housing 1 and the filter base 5 .

过滤器底座5上端的侧壁上设有第二环形凹槽54,O型密封圈7位于第二环形凹槽54内,第二环形凹槽54使得O型密封圈7的固定简便。The sidewall of the upper end of the filter base 5 is provided with a second annular groove 54, the O-ring 7 is located in the second annular groove 54, the second annular groove 54 makes the O-ring 7 easy to fix.

通过将过滤器外壳1的进气通道11与增压后进气管用成型管路(图中未示出)进行连接,在使用时,废气通过进气通道11进入滤芯2,然后经出气通道53进入废气控制阀,在此过程中,废气中灰尘、杂污等杂质将被过滤,从而确保进入废气控制阀的空气都是干净的。By connecting the intake passage 11 of the filter housing 1 with the pressurized intake pipe with a molding pipeline (not shown), in use, exhaust gas enters the filter element 2 through the intake passage 11, and then enters through the outlet passage 53 Exhaust gas control valve, during this process, impurities such as dust and dirt in the exhaust gas will be filtered, so as to ensure that the air entering the exhaust gas control valve is clean.

本实用新型提供的天然气发动机废气控制阀过滤装置解决了废气控制阀进气滤网脏堵、PWM阀早磨的故障,从而保证进气压力可调,天然气发动机正常输出动力。The exhaust gas control valve filter device of the natural gas engine provided by the utility model solves the faults of the dirty blockage of the intake filter screen of the exhaust gas control valve and the premature wear of the PWM valve, thereby ensuring that the intake pressure is adjustable and the natural gas engine outputs power normally.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (5)

1.天然气发动机废气控制阀过滤装置,其特征在于,包括过滤器外壳,所述过滤器外壳具有一进气通道,所述过滤器外壳内设有滤芯,所述滤芯的上端密封连接有滤芯上帽,所述滤芯和滤芯上帽均设置于所述进气通道内,所述过滤器外壳的下端约束安装有过滤器底座,所述过滤器底座的下端伸出所述过滤器外壳,所述过滤器底座的下端固定安装于所述废气控制阀的进气口,所述滤芯密封连接于所述过滤器底座的上端,所述过滤器底座具有一出气通道,所述出气通道连通所述滤芯的内腔。1. Natural gas engine waste gas control valve filtering device, it is characterized in that, comprises filter shell, and described filter shell has an air intake passage, and filter core is arranged in the described filter shell, and the upper end of described filter core is sealed and connected with the upper end of filter core. cap, the filter element and the upper cap of the filter element are both arranged in the air intake channel, the lower end of the filter housing is restrained by a filter base, the lower end of the filter base protrudes from the filter housing, the The lower end of the filter base is fixedly installed on the air inlet of the waste gas control valve, the filter element is sealed and connected to the upper end of the filter base, the filter base has an air outlet channel, and the air outlet channel communicates with the filter element of the inner cavity. 2.根据权利要求1所述的天然气发动机废气控制阀过滤装置,其特征在于,所述滤芯为钢粉压铸制成的钢粉滤芯。2. The filter device for exhaust gas control valve of a natural gas engine according to claim 1, wherein the filter element is a steel powder filter element made of steel powder die-casting. 3.根据权利要求1或2所述的天然气发动机废气控制阀过滤装置,其特征在于,所述过滤器底座的上表面设有导向凸台和环绕所述导向凸台设置的第一环形凹槽,所述滤芯套装在所述导向凸台上且所述滤芯的下表面与所述第一环形凹槽相抵。3. The natural gas engine exhaust gas control valve filter device according to claim 1 or 2, characterized in that, the upper surface of the filter base is provided with a guide boss and a first annular groove arranged around the guide boss , the filter element is sleeved on the guide boss and the lower surface of the filter element abuts against the first annular groove. 4.根据权利要求3所述的天然气发动机废气控制阀过滤装置,其特征在于,所述过滤器外壳和过滤器底座之间设有O型密封圈。4. The filter device for exhaust gas control valve of natural gas engine according to claim 3, characterized in that an O-ring is arranged between the filter housing and the filter base. 5.根据权利要求4所述的天然气发动机废气控制阀过滤装置,其特征在于,所述过滤器底座上端的侧壁上设有第二环形凹槽,所述O型密封圈位于所述第二环形凹槽内。5. The natural gas engine exhaust gas control valve filtering device according to claim 4, wherein a second annular groove is arranged on the side wall of the upper end of the filter base, and the O-ring is located at the second in the ring groove.
CN201420747904.6U 2014-12-01 2014-12-01 Natural gas engine exhaust gas control valve filtrating equipment Expired - Lifetime CN204254024U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107630771A (en) * 2017-07-03 2018-01-26 马勒技术投资(中国)有限公司 It is adapted to the truck air filtering core of tight space
CN114082252A (en) * 2021-10-28 2022-02-25 王江 A recoil mechanism for in sack cleaner

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107630771A (en) * 2017-07-03 2018-01-26 马勒技术投资(中国)有限公司 It is adapted to the truck air filtering core of tight space
CN114082252A (en) * 2021-10-28 2022-02-25 王江 A recoil mechanism for in sack cleaner
CN114082252B (en) * 2021-10-28 2022-11-25 江苏康洁环境工程有限公司 A recoil mechanism for in sack cleaner

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