CN204248504U - Camshaft side keyway processing unit (plant) fixture - Google Patents

Camshaft side keyway processing unit (plant) fixture Download PDF

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Publication number
CN204248504U
CN204248504U CN201420676991.0U CN201420676991U CN204248504U CN 204248504 U CN204248504 U CN 204248504U CN 201420676991 U CN201420676991 U CN 201420676991U CN 204248504 U CN204248504 U CN 204248504U
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China
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camshaft
support frame
hinged
processed
support
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CN201420676991.0U
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Chinese (zh)
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谭子宽
王怀畅
王晨
罗玉龙
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Ningbo Shenglong Zhizao Camshaft Co ltd
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Ningbo Shenglong Puluoxi Camshaft Co Ltd
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Abstract

本实用新型公开了一种凸轮轴端面键槽加工装置夹具:它包括工作台和支座,支座上并排设有两组夹具,每组夹具包括一轴向定位块、上支撑架、下支撑架以及和上支撑架、下支撑架相配合的上压紧油缸和下压紧油缸,所述的轴向定位块设置在支座的下部,所述的上压紧油缸和下压紧油缸的活塞杆自由端均铰接一压板,所述压板的中部铰接一连杆,连杆与支座的侧壁铰接,压板的自由端在活塞杆伸出的状态下压紧待加工凸轮轴;上支撑架和下支撑架之间的支座侧壁上设有一定位待加工凸轮轴的预压紧机构。该凸轮轴端面键槽加工装置夹具使凸轮轴固定牢固、稳定,加工时不会偏移,且能方便观察加工过程。

The utility model discloses a clamp for a keyway processing device on the end face of a camshaft. It includes a workbench and a support. Two sets of clamps are arranged side by side on the support. Each set of clamps includes an axial positioning block, an upper support frame and a lower support frame. And the upper compression cylinder and the lower compression cylinder matched with the upper support frame and the lower support frame, the described axial positioning block is arranged on the lower part of the support, and the pistons of the upper compression cylinder and the lower compression cylinder The free ends of the rods are all hinged to a pressure plate, the middle of the pressure plate is hinged to a connecting rod, the connecting rod is hinged to the side wall of the support, and the free end of the pressure plate compresses the camshaft to be processed when the piston rod is stretched out; the upper support frame A pre-compression mechanism for positioning the camshaft to be processed is provided on the side wall of the support between the lower support frame and the lower support frame. The clamp for the key groove processing device on the end face of the camshaft makes the camshaft firmly and stably fixed, does not deviate during processing, and can conveniently observe the processing process.

Description

凸轮轴端面键槽加工装置夹具Camshaft end face keyway processing device fixture

技术领域technical field

本实用新型涉及凸轮轴加工技术领域,具体讲的是一种凸轮轴端面键槽加工装置夹具。The utility model relates to the technical field of camshaft processing, in particular to a clamp for a keyway processing device on the end face of a camshaft.

背景技术Background technique

凸轮轴是一种用于汽车发动机的重要部件,其结构一般包括主轴,所述的主轴上设有多个不同角度的凸轮,主轴的两端面上设有键槽,该端面键槽的加工,一般是将凸轮轴固定在机床上,利用钻头进行加工,现有技术的凸轮轴端面键槽加工装置在加工凸轮轴端面键槽时,要将凸轮轴水平固定在机床的工作台上,其固定时用油缸等夹具固定,然后启动机床的钻头进行键槽加工。在用固定凸轮轴的油缸等夹具在压紧凸轮轴后,如果凸轮轴的位置没放置到位,在加工键槽的时候凸轮轴因钻头的加工易发生偏移,这样加工的键槽不符合要求;再者,凸轮轴放置在夹具上都是人工放置的,人工放置后再用油缸压紧,如果人工一次没放置到位,就要松开油缸重新放置,放置好后再用油缸压紧,这样多次开启油缸动作,给加工带来许多不便;另外,凸轮轴是水平固定到夹具上的,在加工时,对于键槽的精确加工位置,人工很难察觉到,因此就不能实时做到快速调整。The camshaft is an important part used in automobile engines. Its structure generally includes a main shaft. The main shaft is provided with a plurality of cams with different angles. The two ends of the main shaft are provided with key grooves. The processing of the key grooves on the end faces is generally Fix the camshaft on the machine tool and process it with a drill bit. When the camshaft end face keyway processing device of the prior art is processing the camshaft end face keyway, the camshaft should be fixed horizontally on the workbench of the machine tool. When fixing it, use an oil cylinder, etc. The fixture is fixed, and then the machine's drill is activated for keyway machining. After pressing the camshaft with a fixture such as an oil cylinder that fixes the camshaft, if the position of the camshaft is not placed in place, the camshaft is prone to shift due to the machining of the drill bit when machining the key groove, and the key groove processed in this way does not meet the requirements; Or, the camshaft is placed on the fixture manually, and then it is pressed with an oil cylinder after manual placement. If it is not placed in place manually, it is necessary to loosen the oil cylinder and place it again, and then use the oil cylinder to press it again. The operation of opening the oil cylinder brings a lot of inconvenience to the processing; in addition, the camshaft is fixed to the fixture horizontally. During processing, it is difficult for humans to detect the precise processing position of the keyway, so it cannot be quickly adjusted in real time.

实用新型内容Utility model content

本实用新型要解决的技术问题是,克服以上现有技术的缺陷,提供一种使凸轮轴固定牢固、稳定,加工时不会偏移,且能方便观察加工过程的凸轮轴端面键槽加工装置夹具。The technical problem to be solved by the utility model is to overcome the defects of the prior art above, and to provide a clamp for the camshaft end face keyway processing device that can fix the camshaft firmly and stably, avoid deviation during processing, and facilitate observation of the processing process. .

本实用新型的技术解决方案是,提供一种具有以下结构的凸轮轴端面键槽加工装置夹具:它包括工作台和竖直连接在工作台上的支座,所述支座的同一竖直侧壁上并排设有两组夹持待加工凸轮轴的夹具,每组夹具包括一轴向定位块、上支撑架、下支撑架以及和上支撑架、下支撑架相配合的上压紧油缸和下压紧油缸,所述的轴向定位块设置在支座的下部,所述的轴向定位块、下支撑架和上支撑架沿支座侧壁自下而上竖直分布,所述的上压紧油缸和下压紧油缸的活塞杆自由端均铰接一压板,所述压板的中部铰接一连杆,所述的连杆与支座的侧壁铰接,压板的自由端在活塞杆伸出的状态下压紧待加工凸轮轴;所述上支撑架和下支撑架之间的支座侧壁上设有一定位待加工凸轮轴的预压紧机构。The technical solution of the utility model is to provide a camshaft end surface keyway processing device fixture with the following structure: it includes a workbench and a support vertically connected to the workbench, the same vertical side wall of the support There are two sets of fixtures for clamping the camshaft to be processed side by side. Each set of fixtures includes an axial positioning block, an upper support frame, a lower support frame, and an upper compression cylinder and a lower support frame matched with the upper support frame and the lower support frame. Press the oil cylinder, the axial positioning block is arranged at the lower part of the support, the axial positioning block, the lower support frame and the upper support frame are vertically distributed along the side wall of the support from bottom to top, and the upper The free ends of the piston rods of the pressing oil cylinder and the lower pressing oil cylinder are all hinged to a pressing plate, and the middle part of the pressing plate is hinged to a connecting rod, and the connecting rod is hinged to the side wall of the support, and the free end of the pressing plate protrudes from the piston rod. Compress the camshaft to be processed under the state; a pre-compression mechanism for positioning the camshaft to be processed is provided on the side wall of the support between the upper support frame and the lower support frame.

采用以上结构后,本实用新型凸轮轴端面键槽加工装置夹具与现有技术相比,具有以下优点:该凸轮轴端面键槽加工装置夹具采用竖直夹持凸轮轴,从而是凸轮轴的端面向上,这样在端面键槽的加工时,非常方便,可以实时观察键槽的加工情况,使键槽的加工精度高;该凸轮轴端面键槽加工装置夹具在使用时,先将待加工凸轮轴竖直放置在上支撑架和下支撑架上并使待加工凸轮轴的底部与轴向定位块相抵,然后用预压紧机构将待加工凸轮轴定位,当待加工凸轮轴定位准确后,启动上压紧油缸和下压紧油缸,上压紧油缸和下压紧油缸的活塞杆顶出,从而使活塞杆自由端的压板压紧待加工凸轮轴,这样就完成了待加工凸轮轴的固定;由于先采用预压紧机构定位待加工凸轮轴,从而使待加工凸轮轴能安装到位,且定位准确,然后再通过上压紧油缸和下压紧油缸的压紧,这样使待加工凸轮轴固定牢固、稳定,加工时不会偏移。After adopting the above structure, compared with the prior art, the fixture of the camshaft end surface keyway processing device of the present invention has the following advantages: the camshaft end surface keyway processing device fixture adopts vertical clamping of the camshaft, so that the end surface of the camshaft is upward, In this way, it is very convenient to process the keyway on the end face, and the processing condition of the keyway can be observed in real time, so that the machining accuracy of the keyway is high; The bottom of the camshaft to be processed is offset against the axial positioning block, and then the camshaft to be processed is positioned by the pre-compression mechanism. When the camshaft to be processed is positioned accurately, the upper compression oil cylinder and the lower cylinder are activated Compress the cylinder, the piston rods of the upper and lower compression cylinders are ejected, so that the pressure plate at the free end of the piston rod presses the camshaft to be processed, thus completing the fixing of the camshaft to be processed; The mechanism positions the camshaft to be processed, so that the camshaft to be processed can be installed in place, and the positioning is accurate, and then the upper compression cylinder and the lower compression cylinder are pressed, so that the camshaft to be processed is fixed firmly and stably. Will not shift.

作为优选,所述的预压紧机构包括放置待加工凸轮轴的支撑底座和固定架,所述的支撑底座与上支撑架和下支撑架处于同一竖直平面,所述的固定架上铰接一压杆,所述压杆上套设一手柄,所述手柄的内端与固定架铰接,手柄的中部设有一拉杆,所述拉杆的一端与压杆铰接,拉杆的另一端与手柄铰接,且压杆的自由端在手柄呈压下状态时压紧支撑底座上的待加工凸轮轴。该预压紧机构在使用时将待加工凸轮轴放置在支撑底座上,然后用手扳动手柄,手柄带动压杆压紧待加工凸轮轴,该手动操作可方便待加工凸轮轴夹装定位。As a preference, the pre-compression mechanism includes a support base and a fixed frame on which the camshaft to be processed is placed, the support base is on the same vertical plane as the upper support frame and the lower support frame, and a A pressure rod, a handle is sleeved on the pressure rod, the inner end of the handle is hinged with the fixed frame, a pull rod is arranged in the middle of the handle, one end of the pull rod is hinged with the pressure rod, and the other end of the pull rod is hinged with the handle, and The free end of the compression rod compresses the camshaft to be processed on the support base when the handle is in a depressed state. When the pre-compression mechanism is in use, the camshaft to be processed is placed on the support base, and then the handle is pulled by hand, and the handle drives the pressure bar to compress the camshaft to be processed. This manual operation can facilitate the clamping and positioning of the camshaft to be processed.

所述的支撑底座的外端面上设有内凹,所述的内凹中间隙配合有活动块,所述活动块的外端面上设有容置待加工凸轮轴的卡槽,所述的内凹中设有弹簧,所述弹簧的一端与活动块底部相抵,弹簧的另一端抵靠在内凹的内底壁上。在预压紧机构的压杆压紧待加工凸轮轴的同时,在弹簧弹力下使待加工凸轮轴的定位更加牢固。The outer end surface of the support base is provided with a concave, and the gap in the concave is fitted with a movable block, and the outer end surface of the movable block is provided with a slot for accommodating the camshaft to be processed. A spring is arranged in the concave, one end of the spring is against the bottom of the movable block, and the other end of the spring is against the inner bottom wall of the concave. While pressing the camshaft to be processed with the pressing rod of the pre-compression mechanism, the positioning of the camshaft to be processed is made firmer under the elastic force of the spring.

附图说明Description of drawings

图1是本实用新型凸轮轴端面键槽加工装置夹具的结构示意图。Fig. 1 is a schematic structural view of the fixture of the camshaft end face keyway processing device of the present invention.

图2是本实用新型凸轮轴端面键槽加工装置夹具预压紧机构的支撑底座的结构示意图。Fig. 2 is a schematic structural view of the support base of the clamp pre-compression mechanism of the camshaft end face keyway processing device of the present invention.

图3是本实用新型凸轮轴端面键槽加工装置夹具在图1中的A部放大结构示意图。Fig. 3 is a schematic diagram of the enlarged structure of part A in Fig. 1 of the fixture of the camshaft end face keyway processing device of the present invention.

如图所示:as the picture shows:

1、工作台,2、支座,3、上支撑架,4、待加工凸轮轴,5、轴向定位块,6、下支撑架,7、上压紧油缸,8、下压紧油缸,9、压板,10、固定架,11、支撑底座,12、手柄,13、压杆,14、拉杆,15、活动块,16、卡槽,17、内凹,18、弹簧,19、连杆。1. Worktable, 2. Support, 3. Upper support frame, 4. Camshaft to be processed, 5. Axial positioning block, 6. Lower support frame, 7. Upper compression cylinder, 8. Lower compression cylinder, 9, pressing plate, 10, fixed frame, 11, supporting base, 12, handle, 13, pressing rod, 14, pull rod, 15, movable block, 16, card slot, 17, inner concave, 18, spring, 19, connecting rod .

具体实施方式Detailed ways

下面结合附图和具体实施例对本实用新型作进一步详细说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.

如图1、图2和图3所示;As shown in Figure 1, Figure 2 and Figure 3;

本实用新型凸轮轴端面键槽加工装置夹具,它包括工作台1和竖直连接在工作台1上的支座2,所述支座2的同一竖直侧壁上并排设有两组夹持待加工凸轮轴4的夹具,每组夹具包括一轴向定位块5、上支撑架3、下支撑架6以及和上支撑架3、下支撑架6相配合的上压紧油缸7和下压紧油缸8,所述的轴向定位块5设置在支座2的下部,所述的轴向定位块5、下支撑架8和上支撑架3沿支座2侧壁自下而上竖直分布,所述的上压紧油缸7和下压紧油缸8的活塞杆自由端均铰接一压板9,所述压板9的中部铰接一连杆19,所述的连杆19与支座2的侧壁铰接,压板9的自由端在活塞杆伸出的状态下压紧待加工凸轮轴4;所述上支撑架3和下支撑架6之间的支座2侧壁上设有一定位待加工凸轮轴4的预压紧机构。This utility model camshaft end surface keyway processing device fixture, it comprises workbench 1 and support 2 vertically connected on workbench 1, and the same vertical side wall of said support 2 is provided with two groups of clamping to be held side by side. The clamps for processing the camshaft 4, each set of clamps includes an axial positioning block 5, an upper support frame 3, a lower support frame 6, and an upper compression cylinder 7 and a lower compression cylinder 7 matched with the upper support frame 3 and the lower support frame 6. Oil cylinder 8, the axial positioning block 5 is arranged on the lower part of the support 2, and the axial positioning block 5, the lower support frame 8 and the upper support frame 3 are vertically distributed along the side wall of the support 2 from bottom to top , the free ends of the piston rods of the upper compression cylinder 7 and the lower compression cylinder 8 are hinged to a pressure plate 9, the middle of the pressure plate 9 is hinged to a connecting rod 19, and the connecting rod 19 is connected to the side of the support 2 The wall is hinged, and the free end of the pressing plate 9 presses the camshaft 4 to be processed under the condition that the piston rod is stretched out; a positioning camshaft 4 to be processed is arranged on the side wall of the support 2 between the upper support frame 3 and the lower support frame 6. Preloading mechanism for axis 4.

所述的预压紧机构包括放置待加工凸轮轴4的支撑底座11和固定架10,所述的支撑底座11与上支撑架3和下支撑架6处于同一竖直平面,所述的固定架10上铰接一压杆13,所述压杆13上套设一手柄12,所述手柄12的内端与固定架10铰接,手柄12的中部设有一拉杆14,所述拉杆14的一端与压杆13铰接,拉杆14的另一端与手柄12铰接,且压杆13的自由端在手柄12呈压下状态时压紧支撑底座11上的待加工凸轮轴4。Described pre-compression mechanism comprises the support base 11 and the fixed frame 10 of placing the camshaft 4 to be processed, and the described support base 11 is in the same vertical plane with the upper support frame 3 and the lower support frame 6, and the described fixed frame 10 is hinged a pressure rod 13, and a handle 12 is sleeved on the pressure rod 13, the inner end of the handle 12 is hinged with the fixed frame 10, and the middle part of the handle 12 is provided with a pull rod 14, and one end of the pull rod 14 is connected to the pressure rod 14. The rod 13 is hinged, the other end of the pull rod 14 is hinged with the handle 12, and the free end of the pressure rod 13 compresses the camshaft 4 to be processed on the support base 11 when the handle 12 is in a depressed state.

所述的支撑底座11的外端面上设有内凹17,所述的内凹17中间隙配合有活动块15,所述活动块15的外端面上设有容置待加工凸轮轴4的卡槽16,所述的内凹17中设有弹簧18,所述弹簧18的一端与活动块15底部相抵,弹簧18的另一端抵靠在内凹17的内底壁上。The outer end surface of the support base 11 is provided with an inner concave 17, the gap of the inner concave 17 is fitted with a movable block 15, and the outer end surface of the movable block 15 is provided with a card for accommodating the camshaft 4 to be processed. A spring 18 is arranged in the groove 16 and the concave 17 , one end of the spring 18 is against the bottom of the movable block 15 , and the other end of the spring 18 is against the inner bottom wall of the concave 17 .

Claims (3)

1.一种凸轮轴端面键槽加工装置夹具,它包括工作台(1)和竖直连接在工作台(1)上的支座(2),其特征在于:所述支座(2)的同一竖直侧壁上并排设有两组夹持待加工凸轮轴(4)的夹具,每组夹具包括一轴向定位块(5)、上支撑架(3)、下支撑架(6)以及和上支撑架(3)、下支撑架(6)相配合的上压紧油缸(7)和下压紧油缸(8),所述的轴向定位块(5)设置在支座(2)的下部,所述的轴向定位块(5)、下支撑架(8)和上支撑架(3)沿支座(2)侧壁自下而上竖直分布,所述的上压紧油缸(7)和下压紧油缸(8)的活塞杆自由端均铰接一压板(9),所述压板(9)的中部铰接一连杆(19),所述的连杆(19)与支座(2)的侧壁铰接,压板(9)的自由端在活塞杆伸出的状态下压紧待加工凸轮轴(4);所述上支撑架(3)和下支撑架(6)之间的支座(2)侧壁上设有一定位待加工凸轮轴(4)的预压紧机构。1. A camshaft end face keyway processing device fixture, it comprises workbench (1) and the bearing (2) that is vertically connected on the workbench (1), it is characterized in that: the same of described bearing (2) Two groups of clamps for clamping the camshaft (4) to be processed are arranged side by side on the vertical side wall, and each set of clamps includes an axial positioning block (5), an upper support frame (3), a lower support frame (6) and and The upper support frame (3), the lower support frame (6) are matched with the upper compression cylinder (7) and the lower compression cylinder (8), and the axial positioning block (5) is arranged on the support (2) In the lower part, the axial positioning block (5), the lower support frame (8) and the upper support frame (3) are vertically distributed along the side wall of the support (2) from bottom to top, and the upper pressing oil cylinder ( 7) and the free end of the piston rod of the lower compression oil cylinder (8) are all hinged a pressing plate (9), the middle part of the described pressing plate (9) is hinged a connecting rod (19), and the described connecting rod (19) and the support The side wall of (2) is hinged, and the free end of pressing plate (9) compresses the camshaft (4) to be processed under the state that piston rod stretches out; A pre-compression mechanism for positioning the camshaft (4) to be processed is provided on the side wall of the support (2). 2.根据权利要求1所述的凸轮轴端面键槽加工装置夹具,其特征在于:所述的预压紧机构包括放置待加工凸轮轴(4)的支撑底座(11)和固定架(10),所述的支撑底座(11)与上支撑架(3)和下支撑架(6)处于同一竖直平面,所述的固定架(10)上铰接一压杆(13),所述压杆(13)上套设一手柄(12),所述手柄(12)的内端与固定架(10)铰接,手柄(12)的中部设有一拉杆(14),所述拉杆(14)的一端与压杆(13)铰接,拉杆(14)的另一端与手柄(12)铰接,且压杆(13)的自由端在手柄(12)呈压下状态时压紧支撑底座(11)上的待加工凸轮轴(4)。2. The fixture of the camshaft end face keyway processing device according to claim 1, characterized in that: the pre-compression mechanism includes a support base (11) and a fixing frame (10) for placing the camshaft (4) to be processed, Described support base (11) is in the same vertical plane with upper support frame (3) and lower support frame (6), and a compression bar (13) is hinged on the described fixed frame (10), and described compression bar ( 13) A handle (12) is sleeved on the top, and the inner end of the handle (12) is hinged with the fixed frame (10). Depression bar (13) is hinged, and the other end of pull bar (14) is hinged with handle (12), and the free end of depression bar (13) is pressed when handle (12) is depressing state. Machine the camshaft (4). 3.根据权利要求2所述的凸轮轴端面键槽加工装置夹具,其特征在于:所述的支撑底座(11)的外端面上设有内凹(17),所述的内凹(17)中间隙配合有活动块(15),所述活动块(15)的外端面上设有容置待加工凸轮轴(4)的卡槽(16),所述的内凹(17)中设有弹簧(18),所述弹簧(18)的一端与活动块(15)底部相抵,弹簧(18)的另一端抵靠在内凹(17)的内底壁上。3. The clamp for the camshaft end surface keyway processing device according to claim 2, characterized in that: the outer end surface of the support base (11) is provided with an inner concave (17), and the inner concave (17) A movable block (15) is fitted in a gap, and the outer end surface of the movable block (15) is provided with a slot (16) for accommodating the camshaft (4) to be processed, and a spring is arranged in the concave (17). (18), one end of the spring (18) is against the bottom of the movable block (15), and the other end of the spring (18) is against the inner bottom wall of the concave (17).
CN201420676991.0U 2014-11-12 2014-11-12 Camshaft side keyway processing unit (plant) fixture Expired - Lifetime CN204248504U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108044214A (en) * 2017-11-30 2018-05-18 天津市景泰科技发展有限公司 A kind of frock cut for cross bar line
CN106271753B (en) * 2016-08-11 2018-07-10 宁波圣龙浦洛西凸轮轴有限公司 Camshaft mandrel end centre bore processing tool
CN106271729B (en) * 2016-08-11 2018-07-10 宁波圣龙浦洛西凸轮轴有限公司 The vertical processing tool of camshaft
CN108788850A (en) * 2018-08-07 2018-11-13 浙江卓驰机电科技有限公司 It is a kind of to be used for special fixture of the cam shaft to hole machined
CN109227184A (en) * 2018-11-28 2019-01-18 常州纺织服装职业技术学院 A kind of abnormity end surfaces clamp for machining

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106271753B (en) * 2016-08-11 2018-07-10 宁波圣龙浦洛西凸轮轴有限公司 Camshaft mandrel end centre bore processing tool
CN106271729B (en) * 2016-08-11 2018-07-10 宁波圣龙浦洛西凸轮轴有限公司 The vertical processing tool of camshaft
CN108044214A (en) * 2017-11-30 2018-05-18 天津市景泰科技发展有限公司 A kind of frock cut for cross bar line
CN108788850A (en) * 2018-08-07 2018-11-13 浙江卓驰机电科技有限公司 It is a kind of to be used for special fixture of the cam shaft to hole machined
CN108788850B (en) * 2018-08-07 2024-05-03 艾格赛(台州)机械有限公司 Special fixture for camshaft axial hole machining
CN109227184A (en) * 2018-11-28 2019-01-18 常州纺织服装职业技术学院 A kind of abnormity end surfaces clamp for machining
CN109227184B (en) * 2018-11-28 2023-12-15 常州纺织服装职业技术学院 A special-shaped pipe end face processing fixture

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Address after: 315100 No. 788, JINDA Road, Yinzhou District, Ningbo City, Zhejiang Province

Patentee after: Ningbo Shenglong Zhizao camshaft Co.,Ltd.

Address before: 315100 No. 788 JINDA Road, investment and entrepreneurship center, Yinzhou District, Ningbo City, Zhejiang Province

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