CN204243982U - Motor casing heat dissipation and cooling structure with spaced open heat dissipation columns - Google Patents
Motor casing heat dissipation and cooling structure with spaced open heat dissipation columns Download PDFInfo
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- CN204243982U CN204243982U CN201420802413.7U CN201420802413U CN204243982U CN 204243982 U CN204243982 U CN 204243982U CN 201420802413 U CN201420802413 U CN 201420802413U CN 204243982 U CN204243982 U CN 204243982U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种电机冷却系统,具体涉及一种具有间隔开放式散热柱的电机机壳散热冷却结构,属于电机技术领域。 The utility model relates to a cooling system for a motor, in particular to a heat dissipation and cooling structure of a motor casing with spaced open cooling columns, which belongs to the technical field of motors.
背景技术 Background technique
小功率电动机通常采用密闭式冷却结构,电机工作时各部件产生的损耗主要以热量形式沿径向方向通过机壳传递到外部环境中。随着当代电动机设计行业朝着小体积、高功率密度方向发展的同时,其运行单位时间内产生的热量也随之增加,传统机壳上的散热翅由于与外部空气域接触面积有限,导致电机工作时内部产生的热量无法及时传递到外部环境中,造成各部件温升偏高。这种情况不但造成电机运行效率下降,输出功率降低,同时也使得电机内部绝缘材料迅速老化,严重威胁到电机正常运行。 Small power motors usually adopt a closed cooling structure, and the loss generated by each component when the motor is working is mainly transferred to the external environment through the casing in the radial direction in the form of heat. With the development of the contemporary motor design industry towards small size and high power density, the heat generated per unit time of its operation also increases. The heat dissipation fins on the traditional casing have limited contact area with the external air domain, resulting in motor The heat generated inside cannot be transferred to the external environment in time during work, resulting in a high temperature rise of each component. This situation not only reduces the operating efficiency and output power of the motor, but also causes the rapid aging of the internal insulation material of the motor, which seriously threatens the normal operation of the motor.
因此,在保证电机电气性能和机械性能不变的基础上,通过改变外部散热结构来提升密闭式电动机散热能力,从而将电机内部产生的热量及时传递到外部环境中,降低运行时各部件的最高温升,确保绝缘材料在其工作温升限范围内,是提升电机运行寿命和稳定性的重要措施。 Therefore, on the basis of ensuring the electrical and mechanical properties of the motor, the heat dissipation capacity of the sealed motor is improved by changing the external heat dissipation structure, so that the heat generated inside the motor can be transferred to the external environment in time, and the maximum temperature of each component during operation can be reduced. Temperature rise, ensuring that the insulating material is within its working temperature rise limit is an important measure to improve the motor's operating life and stability.
发明内容 Contents of the invention
本实用新型的目的是提供一种具有间隔开放式散热柱的电机机壳散热冷却结构,以解决现有的封闭式电机机壳上的散热翅与外部空气域接触面积有限,冷却效果差,电机的运行温升高,电机运行性能低的问题。 The purpose of this utility model is to provide a motor case heat dissipation and cooling structure with spaced open heat dissipation columns to solve the problem that the contact area between the heat dissipation fins on the existing closed motor case and the external air domain is limited, the cooling effect is poor, and the motor The operating temperature rises and the motor operating performance is low.
本实用新型为了解决上述技术问题所采取的技术方案是: The technical scheme that the utility model takes in order to solve the problems of the technologies described above is:
实用新型所述具有间隔开放式散热柱的电机机壳散热冷却结构包括机座、机壳及多个散热柱组,所述机壳上周向均布有三条连接加强筋,每条连接加强筋的长度方向均与机壳的轴线方向相一致,三条连接加强筋的其中一条连接加强筋位于机壳的顶端,位于机壳顶端的连接加强筋与其左下方的连接加强筋之间定义为第一散热区域,位于机壳顶端的连接加强筋与其右下方的连接加强筋之间定义为第二散热区域,左下方的连接加强筋与右下方的连接加强筋之间定义为支撑区域,机座与机壳连接且位于支撑区域内;所述第一散热区域和第二散热区域内均等间距设置有多个散热柱组,每个散热柱组均包括多个散热柱,多个散热柱沿机壳的轴线方向等间距布置。 The heat dissipation and cooling structure of the motor casing with spaced open heat dissipation columns described in the utility model includes a machine base, a casing, and a plurality of heat dissipation column groups. The casing is evenly distributed with three connecting ribs in the circumferential direction, and the length of each connecting rib is The direction is consistent with the axis direction of the case. One of the three connecting ribs is located at the top of the case. The first heat dissipation area is defined between the connecting rib at the top of the case and the connecting rib at the bottom left. , the second heat dissipation area is defined between the connecting rib at the top of the case and the connecting rib at the bottom right, and the support area is defined between the connecting rib at the lower left and the connecting rib at the bottom right. Connected and located in the support area; the first heat dissipation area and the second heat dissipation area are provided with a plurality of heat dissipation column groups at equal intervals, each heat dissipation column group includes a plurality of heat dissipation columns, and the plurality of heat dissipation columns are arranged along the axis of the casing The directions are equally spaced.
优选的:每个散热柱的轴线均与机壳的轴线垂直相交。如此设置,更大幅度地增加了机壳与外围空气域接触的散热面积,对于降低电机工作时各部件的最高温升和优化温升分布起到良好的改善效果,且在机壳的实际生产过程中可以节省部分原材料,降低生产成本。 Preferably: the axis of each cooling column perpendicularly intersects the axis of the casing. This setting greatly increases the heat dissipation area of the casing in contact with the peripheral air domain, which has a good improvement effect on reducing the maximum temperature rise of each component and optimizing the temperature rise distribution of the components when the motor is working, and in the actual production of the casing In the process, some raw materials can be saved and the production cost can be reduced.
优选的:每个散热柱组中相邻的两个散热柱的间隔距离等于散热柱的直径。如此设置,相邻两个散热柱之间的冷却介质流动更顺畅,且最大限度的利用了每个散热柱的外表面进行冷热交换。 Preferably: the distance between two adjacent heat dissipation pillars in each heat dissipation pillar group is equal to the diameter of the heat dissipation pillars. With such an arrangement, the cooling medium flows more smoothly between two adjacent heat dissipation columns, and the outer surface of each heat dissipation column is utilized to the maximum for cold and heat exchange.
优选的:所述第一散热区域和第二散热区域内相邻两个散热柱组之间的间距等于散热柱的半径。如此设置,相邻两个散热柱组之间的冷却介质流动更顺畅,且最大限度的利用了每个散热柱的外表面进行冷热交换。 Preferably: the distance between two adjacent groups of heat dissipation columns in the first heat dissipation area and the second heat dissipation area is equal to the radius of the heat dissipation columns. With such an arrangement, the cooling medium flows more smoothly between two adjacent heat dissipation column groups, and the outer surface of each heat dissipation column is utilized to the greatest extent for cold and heat exchange.
优选的:所述第一散热区域和第二散热区域内散热柱组的个数均为七个。 Preferably: the number of heat dissipation column groups in the first heat dissipation area and the second heat dissipation area are both seven.
优选的:每个散热柱的高度均为其直径的2倍。如此设置,在节约原材料的同时,满足了散热需求。 Preferably: the height of each cooling column is twice its diameter. With such setting, while saving raw materials, heat dissipation requirements are met.
本实用新型与现有技术相比具有以下效果:本实用新型的具有间隔开放式散热柱的电机机壳散热冷却结构其机壳外表面采用轴向均匀、间隔开放式散热柱,较传统机壳外表面散热翅特点相比,大幅度增加机壳与外围空气域接触的散热面积,同时有效的降低了冷却介质在轴向传递时的流量损失,对于降低电机工作时各部件的最高温升和优化温升分布起到良好的改善效果,相同风量的情况下,散热效率为传统机壳的三倍。本实用新型的具有间隔开放式散热柱的电机机壳散热冷却结构,冷却介质流至机壳表面散热柱时会产生绕流,将散热柱表面包裹,这样可以有效的将传递到散热柱上的热量带走。各个散热柱之间由于具有间断式特点,使得冷却介质在相邻的散热柱之间呈“8”字型传递路径。不但增加了机壳表面与外围空气域的接触面积,而且将传统冷却介质沿轴向单一方向流通改善成具有轴向及周向多路径流通,很大程度上降低了风磨损耗。 Compared with the prior art, the utility model has the following effects: the outer surface of the motor casing with spaced and open heat dissipation columns adopts axially uniform and spaced open heat dissipation columns, which is better than the traditional casing. Compared with the characteristics of the cooling fins on the outer surface, it greatly increases the heat dissipation area of the casing in contact with the peripheral air domain, and at the same time effectively reduces the flow loss of the cooling medium when it is transmitted in the axial direction. Optimizing the temperature rise distribution has a good improvement effect. Under the same air volume, the heat dissipation efficiency is three times that of the traditional casing. In the heat dissipation and cooling structure of the motor casing with spaced open cooling columns of the utility model, when the cooling medium flows to the cooling columns on the surface of the casing, a bypass flow will be generated, and the surface of the cooling columns will be wrapped, so that the energy transferred to the cooling columns can be effectively Heat away. Due to the discontinuous characteristics between the heat dissipation columns, the cooling medium forms an "8"-shaped transmission path between adjacent heat dissipation columns. It not only increases the contact area between the surface of the casing and the peripheral air domain, but also improves the flow of the traditional cooling medium along the axial direction into multi-path flow in the axial and circumferential directions, which greatly reduces the wind mill loss.
附图说明 Description of drawings
图1是本实用新型所述具有间隔开放式散热柱的电机机壳散热冷却结构的立体结构图。 Fig. 1 is a three-dimensional structure diagram of the heat dissipation and cooling structure of the motor casing with spaced open heat dissipation columns described in the present invention.
具体实施方式 Detailed ways
下面根据附图详细阐述本实用新型优选的实施方式。 The preferred embodiments of the present utility model will be described in detail below according to the accompanying drawings.
如图1所示,本实用新型所述具有间隔开放式散热柱的电机机壳散热冷却结构包括机座1、机壳2及多个散热柱组4,所述机壳2上周向均布有三条连接加强筋3,每条连接加强筋3的长度方向均与机壳2的轴线方向相一致,三条连接加强筋3的其中一条连接加强筋位于机壳2的顶端,位于机壳2顶端的连接加强筋3与其左下方的连接加强筋3之间定义为第一散热区域,位于机壳2顶端的连接加强筋3与其右下方的连接加强筋3之间定义为第二散热区域,左下方的连接加强筋3与右下方的连接加强筋3之间定义为支撑区域,机座1与机壳2连接且位于支撑区域内;所述第一散热区域和第二散热区域内均等间距设置有多个散热柱组4,每个散热柱组4均包括多个散热柱5,多个散热柱5沿机壳2的轴线方向等间距布置。每个散热柱5的轴线均与机壳2的轴线垂直相交。每个散热柱组4中相邻的两个散热柱5的间隔距离等于散热柱的直径。所述第一散热区域和第二散热区域内相邻两个散热柱组4之间的间距等于散热柱5的半径。所述第一散热区域和第二散热区域内散热柱组4的个数均为七个。每个散热柱5的高度均为其直径的2倍。电机正常工作时定子绕组及铁心产生的损耗相对于其它各部件最为严重,该部分损耗以热量形式沿径向方向通过定子铁心传递到机壳,本实施方式的冷却结构涉及到的具有轴向均匀、间隔散热柱,可以提升冷却介质将该部分热量传递到外部空气域的能力,从而降低电机内各部件温升,改善电机内各发热部件温度梯度过大的现状。定子铁心通过叠压工艺装入本实施方式的机壳内部,转子部分装入后,机壳两侧通过螺钉将电机端盖与机壳紧密链接,端盖及机壳端部螺孔径向尺寸均小于外径,端盖与机壳连接处具有深度为5mm的凹槽,凹槽内径与机壳外径相同,从而确保电机内部的密封状态。端部风罩与风罩具有相同的外径尺寸,可以使冷却风全部送入散热柱间区域。 As shown in Figure 1, the heat dissipation and cooling structure of the motor casing with spaced open heat dissipation columns described in the present invention includes a base 1, a casing 2 and a plurality of heat dissipation column groups 4, and the casing 2 is evenly distributed with three Connect the reinforcing ribs 3, the length direction of each connecting reinforcing rib 3 is consistent with the axis direction of the casing 2, one of the three connecting reinforcing ribs 3 is located at the top of the casing 2, and the connection at the top of the casing 2 The first heat dissipation area is defined between the rib 3 and the connecting rib 3 on the lower left, and the second heat dissipation area is defined between the connecting rib 3 on the top of the casing 2 and the connecting rib 3 on the lower right. The support area is defined between the connecting rib 3 and the connecting rib 3 on the lower right, and the base 1 is connected to the casing 2 and is located in the supporting area; the first heat dissipation area and the second heat dissipation area are arranged at equal intervals. Each heat dissipation column group 4 includes a plurality of heat dissipation columns 5, and the plurality of heat dissipation columns 5 are arranged at equal intervals along the axial direction of the casing 2. The axis of each cooling column 5 is vertically intersected with the axis of the casing 2 . The distance between two adjacent heat dissipation pillars 5 in each heat dissipation pillar group 4 is equal to the diameter of the heat dissipation pillars. The distance between two adjacent heat dissipation column groups 4 in the first heat dissipation area and the second heat dissipation area is equal to the radius of the heat dissipation column 5 . The number of heat dissipation column groups 4 in the first heat dissipation area and the second heat dissipation area are both seven. The height of each cooling column 5 is twice its diameter. When the motor is working normally, the loss generated by the stator winding and the core is the most serious compared to other components. This part of the loss is transmitted to the casing through the stator core in the form of heat in the radial direction. The cooling structure of this embodiment involves an axially uniform , Interval heat dissipation columns can improve the ability of the cooling medium to transfer this part of the heat to the external air domain, thereby reducing the temperature rise of various components in the motor and improving the current situation of excessive temperature gradients of various heating components in the motor. The stator core is loaded into the casing of this embodiment through the lamination process. After the rotor is installed, the motor end cover and the casing are tightly connected by screws on both sides of the casing. The radial dimensions of the screw holes at the end cover and the casing end are equal Smaller than the outer diameter, there is a groove with a depth of 5mm at the connection between the end cover and the casing, and the inner diameter of the groove is the same as the outer diameter of the casing, so as to ensure the sealing state inside the motor. The windshield at the end part has the same outer diameter as the windshield, so that all the cooling air can be sent into the area between the cooling columns.
本实施方式只是对本专利的示例性说明,并不限定它的保护范围,本领域技术人员还可以对其局部进行改变,只要没有超出本专利的精神实质,都在本专利的保护范围内。 This embodiment is only an exemplary description of this patent, and does not limit its protection scope. Those skilled in the art can also make partial changes to it, as long as it does not exceed the spirit and essence of this patent, all within the protection scope of this patent.
Claims (6)
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| CN201420802413.7U CN204243982U (en) | 2014-12-18 | 2014-12-18 | Motor casing heat dissipation and cooling structure with spaced open heat dissipation columns |
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| CN201420802413.7U CN204243982U (en) | 2014-12-18 | 2014-12-18 | Motor casing heat dissipation and cooling structure with spaced open heat dissipation columns |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105173995A (en) * | 2015-09-25 | 2015-12-23 | 苏州润吉驱动技术有限公司 | Elevator traction machine base |
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- 2014-12-18 CN CN201420802413.7U patent/CN204243982U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105173995A (en) * | 2015-09-25 | 2015-12-23 | 苏州润吉驱动技术有限公司 | Elevator traction machine base |
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Granted publication date: 20150401 Termination date: 20171218 |