CN204239975U - Modified model pipe detection car - Google Patents
Modified model pipe detection car Download PDFInfo
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- CN204239975U CN204239975U CN201420713671.8U CN201420713671U CN204239975U CN 204239975 U CN204239975 U CN 204239975U CN 201420713671 U CN201420713671 U CN 201420713671U CN 204239975 U CN204239975 U CN 204239975U
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- 238000001514 detection method Methods 0.000 title claims abstract description 39
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 8
- 239000010959 steel Substances 0.000 claims abstract description 8
- 238000007596 consolidation process Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 5
- 238000012360 testing method Methods 0.000 abstract description 5
- 238000007689 inspection Methods 0.000 abstract description 2
- 230000003044 adaptive effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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Abstract
The utility model relates to a kind of detection device, in particular to a kind of modified model pipe detection car, be divided by its function as self-service guide mechanism part, pipeline reducing diameter adaptive mechanism part, inspection vehicle speed reducing mechanism portion and pipe detection mechanism section, it is characterized in that: comprise front truck guide head, guide motor, front truck car body, front truck supports wheel carrier, front truck supporting wheel, supporting frame connecting rod, spragging gear, braking tooth bar, braking motor, front truck holddown spring, steel brush, front truck back poppet, front and back car connecting rod, rear vehicle carriage, storage battery, sensor drive motor, sensor rotation scaffold, rear car holddown spring etc.It is for existing pipe detection car, in the process that pipe detection car runs, can according to the actual damage situation of pipeline, the autonomous motion speed to pipe detection car carries out small size adjustment, thus more careful testing pipes, and various kinds of sensors can rotate each several part of testing pipes with sensor rotation scaffold, thus more comprehensive to the detection of pipeline.
Description
Technical field
The utility model relates to a kind of detection device, particularly a kind of modified model pipe detection car.
Background technique
In the non-structural pipeline environment complicated and changeable that pipe detection car (detecting robot of pipe) can enter less than people, manpower is limit, by the cannot-harm-detection device of carrying and apparatus for work, In-service testing, cleaning, maintenance are carried out to the oil and gas pipes in work, to ensure the safety of pipeline and unblocked to work.Therefore, the research carrying out detecting robot of pipe has important scientific meaning and obvious social economic benefit, obtains the great attention of countries in the world.
Due to the energy and the restriction communicated, robot displacement distance in pipeline of current development is short, the more difficult demand meeting engineering actual middle and long distance detection operation, from driving mode, mostly driven by motor, minority is pneumatic or hydraulic driving, and its energy resource supply mode only has two kinds of selections at present: have cable mode and without cable mode.In communication aspects, carry out detecting in pipeline, the operation such as maintenance time, the transmission of information also only has two kinds of modes: wired mode and wireless mode.
Model utility content
The utility model is intended to overcome the defect of driven by energy that existing pipe detection car adopts and communication mode aspect, provides a kind ofly rely on pneumatic or surge and drive the pipe detection car of self-service generating, comprehensive detection.Its technological scheme adopted is as follows:
Modified model pipe detection car, comprises pipeline, front truck guide head, guiding driven gear, front truck guide head mount pin, guiding driving gear, guide motor, front truck car body, front truck supports wheel carrier, front truck supporting wheel, supporting frame connecting rod, spragging gear, braking tooth bar, braking driven wheel of differential, braking drive bevel gear, braking motor, front truck holddown spring, steel brush, front truck back poppet, front and back car connecting rod, rear vehicle carriage, rear car supporting wheel, rear car supports wheel carrier, storage battery, sensor drive motor, bearing, sensor mounting base, sensor rotation scaffold, rear car holddown spring, described front truck guide head is arranged on front truck Vehicular body front, and be fixed together by front truck guide head mount pin and front truck car body, described guiding driven gear is coaxially connected with front truck guide head mount pin, and be connected on front truck guide head by guiding follower fixing pin (not noting in figure), described guide motor is arranged on front truck and supports on wheel carrier, and drive guiding driven gear by guiding driving gear, described front truck supports wheel carrier and is cemented in the groove of front truck car body by front truck support wheel carrier mount pin (not noting in figure), and be connected with the front and back that front truck car body is slotted by spring (not noting in figure), at an upper portion thereof front truck supporting wheel is installed, described steel brush is arranged in the rectangle groove of front truck car body, and be connected on front truck car body by front truck holddown spring, described front truck back poppet is arranged on front truck car body, and vehicle carriage after being connected by front and back car connecting rod, described rear car supports wheel carrier and is arranged in the rectangle groove of rear vehicle carriage, and be connected on rear vehicle carriage by rear car holddown spring, rear car supporting wheel is installed thereon, described storage battery is arranged on rear vehicle carriage, in addition, support between wheel carrier and front truck supporting wheel at front truck, rear car supporting wheel and rear car support between wheel carrier and are provided with power generating equipment, for this cover system provides electric power.The spring between wheel carrier is supported by front truck car body and front truck, rear vehicle carriage and the rear car rear car holddown spring supported between wheel carrier ensures that front truck supporting wheel and rear car supporting wheel keep in touch with pipeline all the time, to ensure that pipe detection car runs well in pipeline, when running into take-off line in the process run, guide motor drives guiding driving gear, thus band action-oriented driven gear rotates, front truck guide head is deflected, realize pipe string from main separation, the starting stage run, be guide motor by storage battery, braking motor, sensor drive motor and each sensor provide electric power, drive operation, when after operation a period of time, support between wheel carrier and front truck supporting wheel by front truck, rear car supporting wheel and the rear car power generating equipment supported between wheel carrier is charge in batteries, for guide motor, braking motor, sensor drive motor and each sensor provide electric power.
Support frame as described above connecting rod and front truck support wheel carrier and brake tooth bar and be connected, described braking driven wheel of differential and spragging gear consolidation, thus driving braking tooth bar, described braking motor is arranged in front truck car body, and by braking active conical tooth wheel drive braking driven wheel of differential.When some section damage of pipeline is too much, braking drive bevel gear is driven to drive braking driven wheel of differential, spragging gear, braking tooth bar, supporting frame connecting rod by braking motor, the angle that front truck car body and front truck are supported between wheel carrier increases, the contact of front truck supporting wheel and pipeline increases, thus the surface friction drag of front truck supporting wheel and pipeline enclosure is increased, the motion speed of pipe detection car is reduced, thus pipeline is detected in more detail.
Described sensor drive motor is installed on rear vehicle carriage, and by gear drive sensor rotation scaffold, described sensor rotation scaffold is arranged on rear vehicle carriage by bearing, and described sensor mounting base is arranged on sensor rotation scaffold, and installs various kinds of sensors thereon.In pipe detection car running, sensor drive motor by gear drive sensor rotation scaffold, and drives various kinds of sensors to rotate in a circumferential direction with each several part of complete detection pipeline by sensor mounting base.
The utility model tool has the following advantages: in the process that pipe detection car runs, can according to the actual damage situation of pipeline, the autonomous motion speed to pipe detection car carries out small size adjustment, thus more careful testing pipes, and various kinds of sensors can rotate each several part of testing pipes with sensor rotation scaffold, thus it is more comprehensive to the detection of pipeline, also can self-service selection line branches when running into line branches, in addition, pipe detection car carries generating electric accumulator, thus simplifies the scale of a whole set of inspection vehicle.
Accompanying drawing explanation
Fig. 1: modified model pipe detection car internal structure schematic diagram;
Fig. 2: modified model pipe detection car front portion structure schematic diagram;
Fig. 3: modified model pipe detection car rear structure schematic diagram.
Symbol description
1. pipeline, 2. front truck guide head, 3. lead driven gear, 4. front truck guide head mount pin, 5. lead driving gear, 6. guide motor, 7. front truck car body, 8. front truck supports wheel carrier, 9. front truck supporting wheel, 10. supporting frame connecting rod, 11. spragging gears, 12. braking tooth bars, 13. braking driven wheels of differential 14. brake drive bevel gear, 15. braking motors, 16. front truck holddown springs, 17. steel brushes, 18. front truck back poppets, car connecting rod before and after 19., vehicle carriage after 20., 21. rear car supporting wheels, 22. rear cars support wheel carrier, 23. storage batteries, 24. sensor drive motor, 25. bearings, 26. sensor mounting bases, 27. sensor rotation scaffolds, 28. rear car holddown springs.
Embodiment
Below in conjunction with accompanying drawing and example, the utility model is described in further detail:
As Figure 1-3, modified model pipe detection car, comprises pipeline 1, front truck guide head 2, guiding driven gear 3, front truck guide head mount pin 4, guiding driving gear 5, guide motor 6, front truck car body 7, front truck supports wheel carrier 8, front truck supporting wheel 9, supporting frame connecting rod 10, spragging gear 11, braking tooth bar 12, braking driven wheel of differential 13, braking drive bevel gear 14, braking motor 15, front truck holddown spring 16, steel brush 17, front truck back poppet 18, front and back car connecting rod 19, rear vehicle carriage 20, rear car supporting wheel 21, rear car supports wheel carrier 22, storage battery 23, sensor drive motor 24, bearing 25, sensor mounting base 26, sensor rotation scaffold 27, rear car holddown spring 28, it is anterior that described front truck guide head 2 is arranged on front truck car body 7, and be fixed together by front truck guide head mount pin 4 and front truck car body 7, described guiding driven gear 3 is coaxially connected with front truck guide head mount pin 4, and be connected on front truck guide head 2 by guiding follower fixing pin, described guide motor 6 is arranged on front truck and supports on wheel carrier 8, and drive guiding driven gear 3 by guiding driving gear 5, described front truck supports wheel carrier 8 and is cemented in the groove of front truck car body 7 by front truck support wheel carrier mount pin, and be connected by the front and back that spring and front truck car body 7 are slotted, at an upper portion thereof front truck supporting wheel 9 is installed, support frame as described above connecting rod 10 and front truck support wheel carrier 8 and brake tooth bar 12 and be connected, described braking driven wheel of differential 13 and spragging gear 11 consolidation, thus drive braking tooth bar 12, described braking motor 15 is arranged in front truck car body 7, and drive braking driven wheel of differential 13 by braking drive bevel gear 14, described steel brush 17 is arranged in the rectangle groove of front truck car body 7, and be connected on front truck car body 7 by front truck holddown spring 16, described front truck back poppet 18 is arranged on front truck car body 7, and connect rear vehicle carriage 20 by front and back car connecting rod 19, described rear car supports wheel carrier 22 and is arranged in the rectangle groove of rear vehicle carriage 20, and be connected on rear vehicle carriage 20 by rear car holddown spring 28, rear car supporting wheel 21 is installed thereon, described storage battery 23 is arranged on rear vehicle carriage 20, described sensor drive motor 24 is installed on rear vehicle carriage 20, and by gear drive sensor rotation scaffold 27, described sensor rotation scaffold 27 is arranged on rear vehicle carriage 20 by bearing 25, described sensor mounting base 26 is arranged on sensor rotation scaffold 27, and various kinds of sensors is installed thereon, in addition, support between wheel carrier 8 and front truck supporting wheel 9 at front truck, rear car supporting wheel 21 and rear car support between wheel carrier 22 and are provided with power generating equipment, for this cover system provides electric power.
In the starting stage that pipe detection car runs, be guide motor 6 by storage battery 23, braking motor 15, sensor drive motor 24 and each sensor provide electric power, drive operation, after pipe detection car runs a period of time, support between wheel carrier 8 and front truck supporting wheel 9 by front truck, rear car supporting wheel 21 and the rear car power generating equipment supported between wheel carrier 22 is that storage battery 23 charges, for guide motor 6, braking motor 15, sensor drive motor 24 and each sensor provide electric power, the spring between wheel carrier 8 is supported by front truck car body 7 and front truck, rear vehicle carriage 20 and the rear car rear car holddown spring 28 supported between wheel carrier 22 ensures that front truck supporting wheel 9 and rear car supporting wheel 21 keep in touch with pipeline 1 all the time, to ensure that pipe detection car runs well in pipeline 1, in pipe detection car running, sensor drive motor 24 is by gear drive sensor rotation scaffold 27, and drive various kinds of sensors to rotate in a circumferential direction with each several part of complete detection pipeline 1 by sensor mounting base 26, when some section damage of pipeline 1 is too much, braking drive bevel gear 14 is driven to drive braking driven wheel of differential 13 by braking motor 15, spragging gear 11, braking tooth bar 12, supporting frame connecting rod 10, the angle that front truck car body 7 and front truck are supported between wheel carrier 8 increases, front truck supporting wheel 9 increases with the contact of pipeline 1, thus the surface friction drag between front truck supporting wheel 9 and pipeline 1 is increased, the motion speed of pipe detection car is reduced, thus pipeline 1 is detected in more detail, when running into take-off line in the process run, guide motor 6 drives guiding driving gear 5, thus band action-oriented driven gear 3 rotates, front truck guide head 2 is deflected, realize pipe string from main separation.
Claims (3)
1. modified model pipe detection car, it is characterized in that: comprise pipeline (1), front truck guide head (2), guiding driven gear (3), front truck guide head mount pin (4), guiding driving gear (5), guide motor (6), front truck car body (7), front truck supports wheel carrier (8), front truck supporting wheel (9), supporting frame connecting rod (10), spragging gear (11), braking tooth bar (12), braking driven wheel of differential (13), braking drive bevel gear (14), braking motor (15), front truck holddown spring (16), steel brush (17), front truck back poppet (18), front and back car connecting rod (19), rear vehicle carriage (20), rear car supporting wheel (21), rear car supports wheel carrier (22), storage battery (23), sensor drive motor (24), bearing (25), sensor mounting base (26), sensor rotation scaffold (27), rear car holddown spring (28), it is anterior that described front truck guide head (2) is arranged on front truck car body (7), and be fixed together by front truck guide head mount pin (4) and front truck car body (7), described guiding driven gear (3) is coaxially connected with front truck guide head mount pin (4), and be connected on front truck guide head (2) by guiding follower fixing pin (not noting in figure), described guide motor (6) is arranged on front truck and supports on wheel carrier (8), and drive guiding driven gear (3) by guiding driving gear (5), described front truck supports wheel carrier (8) and is cemented in the groove of front truck car body (7) by front truck support wheel carrier mount pin (not noting in figure), and be connected with the front and back that front truck car body (7) is slotted by spring (not noting in figure), at an upper portion thereof front truck supporting wheel (9) is installed, support frame as described above connecting rod (10) and front truck support wheel carrier (8) and brake tooth bar (12) and be connected, described braking driven wheel of differential (13) and spragging gear (11) consolidation, thus drive braking tooth bar (12), described braking motor (15) is arranged in front truck car body (7), and drive braking driven wheel of differential (13) by braking drive bevel gear (14), described steel brush (17) is arranged in the rectangle groove of front truck car body (7), and be connected on front truck car body (7) by front truck holddown spring (16), described front truck back poppet (18) is arranged on front truck car body (7), and vehicle carriage (20) after being connected by front and back car connecting rod (19), described rear car supports wheel carrier (22) and is arranged in the rectangle groove of rear vehicle carriage (20), and be connected on rear vehicle carriage (20) by rear car holddown spring (28), rear car supporting wheel (21) is installed thereon, described storage battery (23) is arranged on rear vehicle carriage (20), in addition, support between wheel carrier (8) and front truck supporting wheel (9) at front truck, rear car supporting wheel (21) and rear car support between wheel carrier (22) and are provided with power generating equipment, for this cover system provides electric power.
2. modified model pipe detection car according to claim 1, it is characterized in that: support frame as described above connecting rod (10) and front truck support wheel carrier (8) and brake tooth bar (12) and be connected, described braking driven wheel of differential (13) and spragging gear (11) consolidation, thus drive braking tooth bar (12), described braking motor (15) is arranged in front truck car body (7), and drives braking driven wheel of differential (13) by braking drive bevel gear (14).
3. modified model pipe detection car according to claim 1, it is characterized in that: described sensor drive motor (24) is installed on rear vehicle carriage (20), and by gear drive sensor rotation scaffold (27), described sensor rotation scaffold (27) is arranged on rear vehicle carriage (20) by bearing (25), described sensor mounting base (26) is arranged on sensor rotation scaffold (27), and installs various kinds of sensors thereon.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420713671.8U CN204239975U (en) | 2014-11-15 | 2014-11-15 | Modified model pipe detection car |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420713671.8U CN204239975U (en) | 2014-11-15 | 2014-11-15 | Modified model pipe detection car |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204239975U true CN204239975U (en) | 2015-04-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420713671.8U Expired - Fee Related CN204239975U (en) | 2014-11-15 | 2014-11-15 | Modified model pipe detection car |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204239975U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106979433A (en) * | 2017-04-24 | 2017-07-25 | 江南大学 | A kind of screw-pushing type pipe robot |
| CN109458565A (en) * | 2018-11-12 | 2019-03-12 | 上海辉拓市政工程有限公司 | A kind of urban underground water drainage pipe road profession detection method |
| CN111396691A (en) * | 2020-04-10 | 2020-07-10 | 陈鹏 | Improved pipeline robot |
-
2014
- 2014-11-15 CN CN201420713671.8U patent/CN204239975U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106979433A (en) * | 2017-04-24 | 2017-07-25 | 江南大学 | A kind of screw-pushing type pipe robot |
| CN109458565A (en) * | 2018-11-12 | 2019-03-12 | 上海辉拓市政工程有限公司 | A kind of urban underground water drainage pipe road profession detection method |
| CN111396691A (en) * | 2020-04-10 | 2020-07-10 | 陈鹏 | Improved pipeline robot |
| CN111396691B (en) * | 2020-04-10 | 2021-07-23 | 陈鹏 | Improved pipeline robot |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150401 Termination date: 20151115 |
|
| EXPY | Termination of patent right or utility model |