CN204235723U - A kind of Novel stone cutter - Google Patents

A kind of Novel stone cutter Download PDF

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CN204235723U
CN204235723U CN201420729284.3U CN201420729284U CN204235723U CN 204235723 U CN204235723 U CN 204235723U CN 201420729284 U CN201420729284 U CN 201420729284U CN 204235723 U CN204235723 U CN 204235723U
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workbench
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wedge
stone
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伍丽萍
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Abstract

The utility model relates to stone machining equipment equipment technical field, there is provided a kind of and be applicable to mass production use, can stone material be effectively avoided to waste, realize the Novel stone cutter that cut stone material is utilized to greatest extent, comprise frame, be located at the rail groove in frame, along the base of rail groove horizontal slip and can be located on base for settling the workbench of stone material, described frame is also provided with cutter sweep, described cutter sweep carries out cutting operation to the stone material of workbench, described workbench can rotate relative to base, relation is at an angle made between stone material on workbench and cutter sweep by rotation process, to realize abnormity cutting.

Description

一种新型石材切割机A new type of stone cutting machine

技术领域 technical field

    本实用新型涉及到石材机械设备技术领域,特别涉及一种新型石材切割机。 The utility model relates to the technical field of stone machinery and equipment, in particular to a new type of stone cutting machine.

背景技术 Background technique

随着市场的需求,对石材的规格不再是传统的立方体,异形石材在更多的工程中需求量也大为增加,就目前石材支撑装置只能沿着轨道做直线运动,导致切割刀具在石材上只能按照平行线切割,然后对切割出的立方体进行打磨形成异性石材的。而这样做浪费了原材料,耗费了更多的人力、电力;同时也增加了加工工序,降低了产品的精度进而影响了产品质量,不适合大批量规模生产。从环境保护的角度讲也同时增加了废弃物料对环境的影响。因此现有的异形石材加工装置和方法中有很多缺陷,需要新的设计来解决。 With the demand of the market, the specification of stone is no longer the traditional cube, and the demand for special-shaped stone in more projects has also increased greatly. At present, the stone supporting device can only move in a straight line along the track, resulting in the cutting tool The stone can only be cut according to parallel lines, and then the cut cubes are polished to form heterosexual stone. This wastes raw materials, consumes more manpower and electricity; it also increases the processing steps, reduces the precision of the product and affects the quality of the product, and is not suitable for mass production. From the perspective of environmental protection, it also increases the impact of waste materials on the environment. Therefore, there are many defects in existing special-shaped stone processing devices and methods, and new designs are needed to solve them.

实用新型内容 Utility model content

因此,针对上述的问题,本实用新型提出一种适合批量化生产使用,能够有效避免石材浪费,实现被切割的石材最大限度的被利用的新型石材切割机。 Therefore, in view of the above-mentioned problems, the utility model proposes a new type of stone cutting machine suitable for mass production, which can effectively avoid stone waste and realize the maximum utilization of cut stones.

为实现上述技术问题,本实用新型采取的解决方案为:一种新型石材切割机,包括机架、设于机架上的轨道槽、能够沿着轨道槽水平滑动的底座和设于底座上用于安置石材的工作台,所述机架上还设有切割装置,所述切割装置对工作台的石材进行切割操作,所述底座的底部上设有呈凹状结构的安装部,所述工作台的底部上设有依次贯穿底座、安装部的支撑转轴,所述支撑转轴穿出安装部的那一端上设有摩擦轮,所述支撑转轴上还设有带座轴承,所述带座轴承与所述安装部相连接;所述机架上还设有用于驱动摩擦轮转动的驱动电机; In order to achieve the above technical problems, the solution adopted by the utility model is: a new type of stone cutting machine, including a frame, a track groove on the frame, a base that can slide horizontally along the track groove, and a On the workbench where the stone is placed, the frame is also provided with a cutting device, which cuts the stone on the workbench, and the bottom of the base is provided with a concave installation part, and the workbench The bottom of the bottom is provided with a support rotating shaft that runs through the base and the installation part in turn. A friction wheel is provided on the end of the support rotating shaft passing through the installation part. A bearing with a seat is also provided on the support rotating shaft. The bearing with a seat and The mounting parts are connected; the frame is also provided with a driving motor for driving the friction wheel to rotate;

所述底座上设有锁紧装置,所述锁紧装置由呈对称关系的楔形块构成,所述楔形块分布于工作台的两侧,所述楔形块能够嵌入工作台与底座之间的空隙中,所述楔形块的上部设有L型槽口,所述工作台的缘边上设有凸出棱角,所述棱角能够嵌入L型槽口,所述楔形块上还连接有伸缩汽缸,所述伸缩汽缸控制楔形块嵌入或脱离工作台与底座之间的空隙; A locking device is provided on the base, and the locking device is composed of wedge-shaped blocks in a symmetrical relationship. The wedge-shaped blocks are distributed on both sides of the workbench, and the wedge-shaped blocks can be embedded in the gap between the workbench and the base. Among them, the upper part of the wedge-shaped block is provided with an L-shaped notch, and the edge of the worktable is provided with protruding corners, and the corners can be embedded in the L-shaped notch, and the telescopic cylinder is also connected to the wedge-shaped block. The telescopic cylinder controls the wedge block to embed or disengage from the gap between the workbench and the base;

还包括PLC控制器、角度传感器和压力传感器,所述角度传感器设于工作台的支撑转轴上,所述压力传感器设于楔形块上,所述角度传感器、压力传感器与PLC控制器的数据输入端连接,所述底座、切割装置、驱动电机、伸缩汽缸均受控于PLC控制器。 It also includes a PLC controller, an angle sensor and a pressure sensor, the angle sensor is arranged on the supporting rotating shaft of the workbench, the pressure sensor is arranged on the wedge block, the data input end of the angle sensor, the pressure sensor and the PLC controller connection, the base, the cutting device, the driving motor, and the telescopic cylinder are all controlled by the PLC controller.

进一步的是:所述工作台上还设有支撑部件,所述支撑部件由支撑条拼接成井字型。 Further, the workbench is also provided with a support component, and the support component is spliced into a well-shaped shape by support bars.

通过采用前述技术方案,本实用新型的有益效果是:如上所述设计的新型石材切割机,通过旋转驱动装置控制工作台旋转,使得工作台上的石材与切割装置呈一定角度,在角度调整合适时,再使用锁紧装置将工作台和底座的相对位置固定住,避免工作台的旋转移动,避免进行异性切割时出现切割偏离现象,通过对工作台旋转角度的控制,能够有效的实现异形切割操作;而且通过PLC控制器和角度传感器的结合,能够有效的实现对工作台旋转操作的自动化,提高工作台与切割装置之间的角度控制准确性,提高石材切割的准确性,避免不必要的石材浪费,节约资源,自动化控制适合批量化生产使用;所述底座底部设置的安装部,为支撑转轴的旋转提供了第二旋转支点,能够使得工作台的支撑转轴在旋转过程中保持稳定状态,能够使得旋转力在整个轴身分散均匀,避免只依靠底座与支撑转轴之间的连接提供单一旋转支点造成的旋转分散不均、旋转调节不稳定的现象,减小支撑转轴与底座之间的连接磨损,而且在底座带动工作台做水平滑动运行的时候,有底座和安装部两个连接点带动,使得工作台能够整体运行平稳,保证切割时候的稳定性,避免偏移现象的发生。 By adopting the aforementioned technical solution, the beneficial effect of the utility model is: the new stone cutting machine designed as above controls the rotation of the workbench through the rotating drive device, so that the stone on the workbench and the cutting device form a certain angle, and the angle is adjusted properly. When using the locking device to fix the relative position of the worktable and the base, avoid the rotation and movement of the worktable, and avoid the phenomenon of cutting deviation during heterosexual cutting. Through the control of the rotation angle of the worktable, the special-shaped cutting can be effectively realized. operation; and through the combination of PLC controller and angle sensor, it can effectively realize the automation of the rotary operation of the workbench, improve the angle control accuracy between the workbench and the cutting device, improve the accuracy of stone cutting, and avoid unnecessary Stone waste saves resources, and automatic control is suitable for mass production; the installation part provided at the bottom of the base provides a second pivot point for the rotation of the supporting shaft, which can keep the supporting shaft of the workbench in a stable state during the rotation process. It can make the rotation force evenly distributed throughout the shaft body, avoid the phenomenon of uneven rotation dispersion and unstable rotation adjustment caused by only relying on the connection between the base and the support shaft to provide a single rotation fulcrum, and reduce the connection between the support shaft and the base Wear and tear, and when the base drives the workbench to do horizontal sliding operation, there are two connection points between the base and the installation part to drive the workbench to run smoothly as a whole, to ensure the stability during cutting and to avoid the occurrence of deviation.

附图说明 Description of drawings

图1是本实用新型实施例的结构示意图。 Fig. 1 is a schematic structural view of an embodiment of the utility model.

具体实施方式 Detailed ways

现结合附图和具体实施例对本实用新型进一步说明。 The utility model is further described now in conjunction with accompanying drawing and specific embodiment.

参考图1,本实用新型实施例揭示的是,一种新型石材切割机,包括机架1、设于机架1上的轨道槽2、能够沿着轨道槽2水平滑动的底座3和设于底座3上用于安置石材的工作台4,所述机架1上还设有切割装置5,所述切割装置5对工作台4的石材进行切割操作,所述底座3的底部上设有呈凹状结构的安装部31,所述工作台4的底部上设有依次贯穿底座3、安装部31的支撑转轴41,所述支撑转轴41穿出安装部31的那一端上设有摩擦轮42,所述支撑转轴41上还设有带座轴承43,所述带座轴承43与所述安装部31相连接;所述机架1上还设有用于驱动摩擦轮转动的驱动电机6; With reference to Fig. 1, the embodiment of the utility model discloses that a new type of stone cutting machine includes a frame 1, a track groove 2 arranged on the frame 1, a base 3 capable of sliding horizontally along the track groove 2 and a The base 3 is used to place the workbench 4 of the stone, the frame 1 is also provided with a cutting device 5, the cutting device 5 cuts the stone on the workbench 4, and the bottom of the base 3 is provided with a The mounting part 31 of the concave structure, the bottom of the workbench 4 is provided with a supporting shaft 41 that runs through the base 3 and the mounting part 31 in turn, and the end of the supporting rotating shaft 41 passing through the mounting part 31 is provided with a friction wheel 42, The supporting rotating shaft 41 is also provided with a bearing 43 with a seat, and the bearing 43 with a seat is connected to the installation part 31; the frame 1 is also provided with a drive motor 6 for driving the friction wheel to rotate;

所述底座3上设有锁紧装置,所述锁紧装置由呈对称关系的楔形块32构成,所述楔形块32分布于工作台的两侧,所述楔形块32能够嵌入工作台4与底座3之间的空隙中,所述楔形块32的上部设有L型槽口,所述工作台的缘边上设有凸出棱角,所述棱角能够嵌入L型槽口,所述楔形块32上还连接有伸缩汽缸33,所述伸缩汽缸33控制楔形块32嵌入或脱离工作台4与底座3之间的空隙; Described base 3 is provided with locking device, and described locking device is made of the wedge-shaped block 32 that is symmetrical relation, and described wedge-shaped block 32 is distributed on the both sides of workbench, and described wedge-shaped block 32 can be embedded in workbench 4 and In the gap between the bases 3, the top of the wedge block 32 is provided with an L-shaped notch, and the edge of the workbench is provided with a protruding corner, and the corner can be embedded in the L-shaped notch, and the wedge block The telescopic cylinder 33 is also connected to the 32, and the telescopic cylinder 33 controls the wedge block 32 to embed or break away from the gap between the workbench 4 and the base 3;

还包括PLC控制器、角度传感器和压力传感器,所述角度传感器设于工作台的支撑转轴上,所述压力传感器设于楔形块上,所述角度传感器、压力传感器与PLC控制器的数据输入端连接,所述底座3、切割装置5、驱动电机6、伸缩汽缸33均受控于PLC控制器。 It also includes a PLC controller, an angle sensor and a pressure sensor, the angle sensor is arranged on the supporting rotating shaft of the workbench, the pressure sensor is arranged on the wedge block, the data input end of the angle sensor, the pressure sensor and the PLC controller connected, the base 3, the cutting device 5, the drive motor 6, and the telescopic cylinder 33 are all controlled by the PLC controller.

所述新型石材切割机进行角度调节时,PLC控制器控制驱动电机6驱动工作台4的摩擦轮43进行旋转,通过摩擦轮43的旋转带动工作台4进行旋转,角度传感器检测工作台4的旋转角度,将数据传送给PLC控制器,PLC控制器根据角度传感器的数据,控制工作台4旋转达到准确的角度值,并停止驱动电机6的工作,同时PLC控制器控制伸缩汽缸33进行伸出运动使得楔形块32嵌入工作台4与底座3之间的间隙中,随着嵌入的进行,工作台4缘边上的凸出棱边会嵌入楔形块32的L型槽口中,进一步的限制工作台4的位置,并且嵌入时楔形块32上的压力传感器受到工作台4的压力作用,将信号反馈给PLC控制器,PLC控制器控制伸缩汽缸33停止运动,锁紧操作完成,能够避免切割操作时工作台的角度偏移;同时PLC控制器启动切割装置5和底座3的滑动进行切割操作;当需要再次调整角度操作时,只要停止切割装置,将底座退回初始位置,同时利用PLC控制器驱动伸缩汽缸33进行收缩运动使得楔形块32脱离工作台4与底座3之间的间隙,脱离时压力传感器受不到工作台的压力作用,将信号反馈给PLC控制器,PLC控制器再重复前述的角度调整等操作。 When the new stone cutting machine performs angle adjustment, the PLC controller controls the drive motor 6 to drive the friction wheel 43 of the workbench 4 to rotate, and the rotation of the friction wheel 43 drives the workbench 4 to rotate, and the angle sensor detects the rotation of the workbench 4 Angle, the data is transmitted to the PLC controller, and the PLC controller controls the rotation of the workbench 4 to achieve an accurate angle value according to the data of the angle sensor, and stops the work of the drive motor 6, and at the same time, the PLC controller controls the telescopic cylinder 33 to carry out the stretching movement The wedge block 32 is embedded in the gap between the workbench 4 and the base 3. As the embedding proceeds, the protruding edge on the edge of the workbench 4 will be embedded in the L-shaped notch of the wedge block 32, further restricting the workbench. 4 position, and when embedded, the pressure sensor on the wedge block 32 is affected by the pressure of the workbench 4, and the signal is fed back to the PLC controller, and the PLC controller controls the telescopic cylinder 33 to stop moving, and the locking operation is completed, which can avoid cutting operation. The angle of the worktable is offset; at the same time, the PLC controller starts the sliding of the cutting device 5 and the base 3 for cutting operation; when the angle needs to be adjusted again, just stop the cutting device, return the base to the original position, and use the PLC controller to drive the telescopic The cylinder 33 shrinks so that the wedge block 32 is separated from the gap between the workbench 4 and the base 3, and the pressure sensor is not affected by the pressure of the workbench when it is separated, and the signal is fed back to the PLC controller, and the PLC controller repeats the aforementioned angle Adjustments etc.

所述工作台4上还设有支撑部件44,所述支撑部件由支撑条拼接成井字型,所述支撑部件能够使得切割时保证石材稳定的形状;所述支撑条使用获得方便、具有一定柔韧性的木材,支撑部件是为了再切割时,刀具不容易直接切到工作台,工作台材料的获得较为复杂,所以使用获得较为方便的支撑条对工作台进行保护,并且也能使得切割时的刀具冷却水能够顺着支撑部件流走。 The workbench 4 is also provided with a support member 44, the support member is spliced into a well-shaped shape by the support bar, and the support member can ensure the stable shape of the stone when cutting; the support bar is easy to use and has a certain degree of flexibility. For permanent wood, the support part is for re-cutting, the tool is not easy to cut directly to the workbench, and the acquisition of the workbench material is more complicated, so the more convenient support bar is used to protect the workbench, and it can also make the workbench easier to cut. Tool cooling water is able to flow away along the support part.

综上所述设计的新型石材切割机,整体过程完全自动化操作,操作简单,适合批量化生产,而且通过PLC控制实现角度调整的准确性,即提高切割操作的质量,提高切割准确度,避免不必要的石材浪费,有效达到节约资源。 In summary, the new stone cutting machine designed above has fully automatic operation in the whole process, is easy to operate, and is suitable for mass production, and the accuracy of angle adjustment is realized through PLC control, that is, the quality of cutting operation is improved, the cutting accuracy is improved, and unsatisfactory cutting is avoided. The necessary waste of stone can effectively save resources.

以上所记载,仅为利用本创作技术内容的实施例,任何熟悉本项技艺者运用本创作所做的修饰、变化,皆属本创作主张的专利范围,而不限于实施例所揭示者。 The above records are only examples of using the technical content of this creation. Any modifications and changes made by those who are familiar with this technology using this creation belong to the scope of patents claimed by this creation, and are not limited to those disclosed in the examples.

Claims (2)

1.一种新型石材切割机,包括机架、设于机架上的轨道槽、能够沿着轨道槽水平滑动的底座和设于底座上用于安置石材的工作台,所述机架上还设有切割装置,所述切割装置对工作台的石材进行切割操作,其特征在于:所述底座的底部上设有呈凹状结构的安装部,所述工作台的底部上设有依次贯穿底座、安装部的支撑转轴,所述支撑转轴穿出安装部的那一端上设有摩擦轮,所述支撑转轴上还设有带座轴承,所述带座轴承与所述安装部相连接;所述机架上还设有用于驱动摩擦轮转动的驱动电机; 1. A new type of stone cutting machine, comprising a frame, a track groove arranged on the frame, a base capable of horizontally sliding along the track groove and a workbench arranged on the base for placing stones. A cutting device is provided, and the cutting device performs cutting operation on the stone material of the workbench. The supporting rotating shaft of the installation part, the end of the supporting rotating shaft passing through the installing part is provided with a friction wheel, and the supporting rotating shaft is also provided with a bearing with a seat, and the bearing with a seat is connected with the installing part; The frame is also provided with a drive motor for driving the friction wheel to rotate; 所述底座上设有锁紧装置,所述锁紧装置由呈对称关系的楔形块构成,所述楔形块分布于工作台的两侧,所述楔形块能够嵌入工作台与底座之间的空隙中,所述楔形块的上部设有L型槽口,所述工作台的缘边上设有凸出棱角,所述棱角能够嵌入L型槽口,所述楔形块上还连接有伸缩汽缸,所述伸缩汽缸控制楔形块嵌入或脱离工作台与底座之间的空隙; A locking device is provided on the base, and the locking device is composed of wedge-shaped blocks in a symmetrical relationship. The wedge-shaped blocks are distributed on both sides of the workbench, and the wedge-shaped blocks can be embedded in the gap between the workbench and the base. Among them, the upper part of the wedge-shaped block is provided with an L-shaped notch, and the edge of the worktable is provided with protruding corners, and the corners can be embedded in the L-shaped notch, and the telescopic cylinder is also connected to the wedge-shaped block. The telescopic cylinder controls the wedge block to embed or disengage from the gap between the workbench and the base; 还包括PLC控制器、角度传感器和压力传感器,所述角度传感器设于工作台的支撑转轴上,所述压力传感器设于楔形块上,所述角度传感器、压力传感器与PLC控制器的数据输入端连接,所述底座、切割装置、驱动电机、伸缩汽缸均受控于PLC控制器。 It also includes a PLC controller, an angle sensor and a pressure sensor, the angle sensor is arranged on the supporting rotating shaft of the workbench, the pressure sensor is arranged on the wedge block, the data input end of the angle sensor, the pressure sensor and the PLC controller connection, the base, the cutting device, the driving motor, and the telescopic cylinder are all controlled by the PLC controller. 2.根据权利要求1所述的新型石材切割机,其特征在于:所述工作台上还设有支撑部件,所述支撑部件由支撑条拼接成井字型。 2. The new stone cutting machine according to claim 1, characterized in that: the workbench is further provided with supporting parts, and the supporting parts are spliced into a well-shaped shape by supporting bars.
CN201420729284.3U 2014-11-29 2014-11-29 A kind of Novel stone cutter Expired - Fee Related CN204235723U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105478916A (en) * 2015-12-23 2016-04-13 佛山欧亚特机械设备有限公司 Five-axis cutting machine
CN106863618A (en) * 2016-12-21 2017-06-20 江苏仁寿致尊建材发展有限公司 A kind of marble composite board refers to and connects system of processing and its method of work
CN117162284A (en) * 2023-08-25 2023-12-05 云浮市科特机械有限公司 A fully automatic stone production line

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105478916A (en) * 2015-12-23 2016-04-13 佛山欧亚特机械设备有限公司 Five-axis cutting machine
CN106863618A (en) * 2016-12-21 2017-06-20 江苏仁寿致尊建材发展有限公司 A kind of marble composite board refers to and connects system of processing and its method of work
CN106863618B (en) * 2016-12-21 2018-11-02 江苏仁寿致尊建材发展有限公司 A kind of marble composite board refers to the processing method for connecing system of processing
CN117162284A (en) * 2023-08-25 2023-12-05 云浮市科特机械有限公司 A fully automatic stone production line

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