CN204231961U - A kind of ensiling round bale coating machine of automation - Google Patents

A kind of ensiling round bale coating machine of automation Download PDF

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Publication number
CN204231961U
CN204231961U CN201420648412.1U CN201420648412U CN204231961U CN 204231961 U CN204231961 U CN 204231961U CN 201420648412 U CN201420648412 U CN 201420648412U CN 204231961 U CN204231961 U CN 204231961U
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China
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automation
ensiling
rotary table
round bale
bale
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Expired - Fee Related
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CN201420648412.1U
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Chinese (zh)
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李光辉
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Abstract

The utility model discloses a kind of ensiling round bale coating machine of automation, belong to feed processing machinery technical field.The ensiling round bale coating machine of a kind of automation of the utility model comprises automatic control system, machine driven system, hydraulic system, rotary table etc., described automatic controlling system mechanical drive train is unified the action of hydraulic system, control signal is produced by the foil gauge be affixed on bottom turntable gripper shoe, described machine driven system driven rotary workbench, transfer roller and solid film groove action, the action of the solid film rocking arm of described HYDRAULIC CONTROL SYSTEM and hydraulic cylinder.The utility model full automaticly can complete the coating process of ensiling round bale, controls the number of plies of coating, and the capsule parts that the feed also for completing ensiling bundling and coating integrated function wraps up in wrap molding machine provides a kind of feasible scheme.

Description

A kind of ensiling round bale coating machine of automation
Technical field
The utility model relates to a kind of feed processing machinery, particularly a kind of machinery for carrying out coating to the stalk after bundling or herbage, to carry out the making of silage fodder.
Background technology
At present, the livestock breeding of China is in the fast-developing phase, but the forage yield of China's feedstuff industry relatively lags behind.How to increase forage yield, extend the feed resting period, widen supply of forage and to originate the common difficulty become faced by association area.From the ensiling technique that the twenties in last century rises, be widely used because it herbage or stalk can be made long time stored silage fodder, add the diversity of feed resource.
Now more for the processing equipment kind of silage fodder, ensiling round bale coating machine also has a variety of, but the domestic appearance also not having automation coating machine at present, and external automation ensiling round bale coating machine mostly is large-scale, take larger solid space, can not match with domestic ensiling machine for forming cylindrical bale.Therefore develop automation, small-sized, can be supporting with China ensiling machine for forming cylindrical bale ensiling round bale coating machine has great importance.
Utility model content
Goal of the invention of the present utility model is: for above-mentioned Problems existing, provide a kind of can with China ensiling machine for forming cylindrical bale supporting, the ensiling round bale coating machine of automation, to combine the production carrying out silage fodder.When herbage or stalk be processed to round bale drop this automation ensiling round bale coating machine after, can directly enter coating process, decrease the process of middle artificial carrying and opening device, when namely being ejected by hydraulic cylinder after the complete film of ensiling round bale bag, alleviating manpower.
The technical solution adopted in the utility model is as follows:
The ensiling round bale coating machine of a kind of automation of the utility model, comprise walking chassis, the front end on described chassis is rotary table and the film feeder being located at its both sides, described rotary table drives bale to rotate along the axis perpendicular to ground, and the transfer roller be located on rotary table drives transport tape thus bale is rotated along own axes; Foil gauge is posted in the bottom of the gripper shoe for supporting rotary table; Described gripper shoe front end fixer cylinder pressure, for ejecting bale; Be provided with solid film groove on the both sides of described rotary table, and the solid film rocking arm one being located at both sides is used from the fixing of film; Stepper motor and hydraulic system are located at the rear portion on chassis, and are covered by cover plate, and the side on chassis is located at by control cabinet.
Owing to have employed said structure, whether described foil gauge can respond to the pressure change in gripper shoe, namely have bale to drop wherein, thus control the action of whole equipment; When starting working, described rotary table and transfer roller make bale rotate around perpendicular to the axis on ground and its center axis respectively, and film is enclosed on bale, completes coating process; After on bale, the number of plies of coating reaches setting value, film is fixed on rotary table by described solid film groove together with solid film rocking arm, is then ejected by bale by hydraulic cylinder; Described cover plate for the protection of stepper motor and hydraulic system, and guides bale landing; Described stepper motor and hydraulic system provide power for the running of whole equipment.
The ensiling round bale coating machine of a kind of automation of the utility model, described stepper motor is controlled by control cabinet, its power is transmitted by transmission system, transmission system comprises the compositions such as tape transport, gimbal coupling, Bevel Gear Transmission, Spur Gear Driving, Chain conveyer, slider-rocker mechanism, reaches the object controlling rotary table, transfer roller, solid film groove action.
Owing to have employed said structure, after the power band gear reduction of stepper motor, warp is by gimbal coupling transmission, and a road is directly by the action of Bevel Gear Transmission band moving axis 1, thus driven rotary stage motion; Another route bevel gear and Spur Gear Driving, give axle 2 by power, and drive the action of transfer roller through Chain conveyer; Separate a part of power to solid film groove by ratchet mechanism and slider-crank mechanism from Chain conveyer axle in addition, make to press from both sides the intermittent action of diaphragm in solid film groove.
The ensiling round bale coating machine of a kind of automation of the utility model, hydraulic system is controlled by control cabinet, comprises the compositions such as fuel tank, oil filter, gear pump, magnetic valve, hydraulic cylinder, diverting current collector, hydraulic control one-way valve, adjustable throttling and rotary actuator.
Owing to have employed said structure, oil pump is gone out by gear pump through cleaner by hydraulic oil, is divided into two-way through two position three way directional control valve, and the action of a road hydraulic control cylinder, when the film that bale wraps reaches preset value, is ejected bale by hydraulic cylinder; Another road controls the action simultaneously of two rotary actuators, drives the action of solid film rocking arm.
The ensiling round bale coating machine of a kind of automation of the utility model, described solid film groove forms solid film device together with solid film rocking bar, Gu the top of film rocking bar is provided with solid hymenotome sheet, Gu film groove is made up of two folder diaphragms, folder diaphragm is equipped with the sheet rubber increasing friction, folder diaphragm intermittent action, is controlled by ratchet mechanism and slider-crank mechanism, and turntable often rotates two weeks folder diaphragms and opens once.
Owing to have employed said structure, after bale coating terminates, Gu the action of film rocking bar, fill between two folder diaphragms by solid hymenotome sheet by film, to reach the object of solid film, after film fixes, solid film rocking bar sets back, by hydraulic cylinder, bale is ejected afterwards, complete a working cycles.
In sum, owing to have employed technique scheme, the beneficial effects of the utility model are:
1. the ensiling round bale coating machine of a kind of automation of the present utility model, can the coating process completing bale of automation, and coating efficiency is higher, decreases the process of middle artificial carrying and open operation button, decreases manpower;
2. the ensiling round bale coating machine of a kind of automation of the present utility model, directly can be ejected bale by hydraulic cylinder after coating terminates, and decreases the process of artificial carrying, alleviates labour intensity;
3. the ensiling round bale coating machine of a kind of automation of the present utility model, can with domestic ensiling machine for forming cylindrical bale with the use of, also can be designed to integrated feed with existing ensiling machine for forming cylindrical bale and wrap up in wrap molding equipment, with complete silage fodder integration produce;
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present utility model;
Fig. 2 is the structure diagram of Fig. 1 transmission system;
Fig. 3 is the structure diagram of Fig. 1 hydraulic system;
Fig. 4 is the structure diagram of the solid film device of Fig. 1;
Fig. 5 is control mode schematic diagram of the present utility model;
Mark in figure: 1-wheel, 2-hydraulic system, 3-chassis, 4-stepper motor, 5-cover plate, 6-rotary actuator, the solid film rocking arm of 7-, 8-film, the solid film groove of 9-, 10-rotary table, 11-transfer roller, 12-conveyer belt, 13-push rod, 14-support baseboard, 15-control cabinet, 16-transmission system, the solid hymenotome sheet of 17-, a-V belt translation, the transmission of b-gimbal coupling, c1, c2, c3, c4, c5, c6-bevel gear, d1, d2, d3, d4, d5, d6, d7, d8-spur gear, e1-power transmission shaft 1, e2-power transmission shaft 2, f1, f2, f3-sprocket wheel, j1, j2-ratchet mechanism, k1, k2-crank and rocker mechanism, 201-fuel tank, 202-oil filter, 203-gear pump, 204-two-position three way transposition valve, 205-two-position four-way transposition valve, 206-hydraulic cylinder, 207-3-position 4-way transposition valve, 208-is adjustable one-way throttle valve, 209-flow divider, 210a, 210b-hydraulic control one-way valve, 211a, 211b-rotary actuator, 91a, 91b-return spring, 92a, 92b-presss from both sides diaphragm, 93-sheet rubber, 94-slide block
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in detail.
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the utility model is described in further detail.Should be appreciated that embodiment described herein only for explaining the utility model, and be not used in restriction the utility model.
As shown in Figures 1 to 4, the ensiling round bale coating machine of a kind of automation of the present utility model, comprises the composition such as wheel 1, hydraulic system 2, chassis 3, stepper motor 5, rotary actuator 6, solid film rocking arm 7, film 8, solid film groove 9, rotary table 10, transfer roller 11, conveyer belt 12, knock-pin 13, support chassis 14, control cabinet 15, transmission system 16.
Described stepper motor 5 is fixed on the side of chassis 3 tail end, and hydraulic system 2 is fixed on the opposite side of chassis 3 tail end.Described support baseboard 14, for supporting rotary table, is placed in the front end on chassis, and transfer roller 11 and solid film groove 9 are placed between rotary table 10 and both sides respectively.Film 8 and solid film rocking arm are placed in the both sides of rotary table.Knock-pin is placed in the front lower place of rotary table, and control cabinet is placed on the side on chassis admittedly.
In the power input transmission system 16 of described stepper motor 4, gear-box is sent to through belt wheel transmission a and gimbal coupling b, wherein route bevel gear c1 and c3 passes to power transmission shaft e1, power transmission shaft e1 and rotary table 10 are fixed together, thus the rotation of driven rotary workbench, bale is rotated along the axis perpendicular to ground; Another route bevel gear c1 and spur gear c2, d1, d2, d3, d4 pass to power transmission shaft e2, the power of axle e2 passes to sprocket wheel f1, f2, f3 through bevel gear c4, c5 again, sprocket wheel f1, f3 are coaxial and be fixed together with transfer roller 11, drive the rotation of transfer roller, thus bale is rotated around its center axis.Pass to the power of sprocket wheel f2 through spur gear d5, d7 and ratchet j1, slider-crank mechanism k1, the action of resulting belt movable slider 94, intermittent folder diaphragm 92a, 92b opened in solid film groove 9.
Described hydraulic system 2, the hydraulic oil in fuel tank 201 is pumped by gear pump 203 through oil filter, is divided into two-way by two-position three way transposition valve, hydraulic cylinder 206 is given on one tunnel, two-position four-way solenoid valve 205 controls its action, and hydraulic cylinder 206 is connected with knock-pin 13, for being ejected by bale; Rotary actuator 211a, 211b are given in another road, 3-position 4-way transposition valve 207 controls its action, adjustable one-way throttle valve 208, flow divider 209, hydraulic control one-way valve 210a, 210b control two rotary actuator synchronization actions, and rotary actuator connects with solid film rocking arm 7, control the swing of solid film rocking arm 7.
Described solid film rocking arm 7 and solid film groove 9 composition Gu Mo mechanism jointly, its operation principle is: after coating terminates, by the solid hymenotome sheet 17 being located at solid film rocking arm top, film is filled between two folder diaphragms 92a, 92b of solid film groove 9, then film rocking arm resets admittedly, be fixed with sheet rubber 93 on the top of folder diaphragm 92a, 92b, increase friction.
Operation principle of the present utility model and the course of work:
For conscientiously improving the production efficiency of silage fodder, general employing is by the method for ensiling machine for forming cylindrical bale and ensiling round bale coating machine conbined usage, or directly the feed of both being made of one is wrapped up in wrap molding machine, current domestic ensiling round bale coating machine can not directly and ensiling machine for forming cylindrical bale support the use, because it can not the coating process completing bale of automation, the utility model is by setting up Gu Mo mechanism and hydraulic system, improve transmission system, reduce artificial handling process, achieve the coating of automation.
Its course of work is: the power switch opening the ensiling round bale coating machine of this automation, drop after rotary table when there being bale, the signal being attached to the foil gauge generation on support baseboard will change, and open stepper motor as enabling signal, rotary table is started working.Simultaneously transfer roller is also in rotation, and bale is rotated around perpendicular to the axis on ground and its center axis, and film is also constantly wrapped on bale, and meanwhile film groove is also intermittent admittedly opens, the film that release is clamped.When twining after membrane process terminates, stepper motor cuts out, and hydraulic system is opened, rotary actuator drives solid film rocking arm to swing, and fills in solid film groove by solid hymenotome sheet by film, and then hydraulic cylinder drives knock-pin to be ejected by bale, complete one action circulation, wait for falling into of next bale.

Claims (5)

1. the ensiling round bale coating machine of an automation, it is characterized in that: stepper motor (5) is fixed on the side of chassis (3) tail end, hydraulic system (2) is fixed on the opposite side of chassis (3) tail end, described support baseboard (14) is for supporting rotary table, be placed in the front end on chassis, transfer roller (11) and solid film groove (9) are placed between rotary table (10) and both sides respectively, film (8) and solid film rocking arm are placed in the both sides of rotary table, knock-pin is placed in the front lower place of rotary table, control cabinet is placed on the side on chassis admittedly.
2. the ensiling round bale coating machine of a kind of automation as claimed in claim 1, it is characterized in that: foil gauge is affixed on the bottom of support baseboard, bale whether is had to fall into rotary table for induction, simultaneously for control cabinet provides signal, the power of transmission system (16) is provided by stepper motor (4).
3. the ensiling round bale coating machine of a kind of automation as claimed in claim 1, it is characterized in that: Gu Mo mechanism is made up of described solid film rocking arm (7) and solid film groove (9), Gu the power of film rocking arm (7) is provided by rotary actuator (211a), (211b), Gu be provided with two folders diaphragm (92a) and (92b) in film groove (9), sheet rubber (93) is fixed with, for clamping film on folder diaphragm top.
4. the ensiling round bale coating machine of a kind of automation as claimed in claim 1, it is characterized in that: be provided with knock-pin in described rotary table (10) front lower end, for being ejected by bale, its power is provided by hydraulic cylinder.
5. the ensiling round bale coating machine of a kind of automation as claimed in claim 1, is characterized in that: be respectively equipped with film and solid film groove on the both sides of rotary table (10), carry out coating simultaneously, improve operating efficiency to bale.
CN201420648412.1U 2014-10-30 2014-10-30 A kind of ensiling round bale coating machine of automation Expired - Fee Related CN204231961U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105460261A (en) * 2015-12-25 2016-04-06 甘肃省机械科学研究院 Silage film-wrapping and round-baling integrated machine
CN108945563A (en) * 2018-06-27 2018-12-07 临泉县双军农业机械有限公司 A kind of forage grass ensiling side bale automatic film coating
CN109792879A (en) * 2017-11-16 2019-05-24 绵阳市千家循环农业科技有限责任公司 A kind of harvester producing ensilage
CN110710386A (en) * 2019-11-25 2020-01-21 济南大学 An integral hydraulic system and control method of a fully automatic silage equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105460261A (en) * 2015-12-25 2016-04-06 甘肃省机械科学研究院 Silage film-wrapping and round-baling integrated machine
CN109792879A (en) * 2017-11-16 2019-05-24 绵阳市千家循环农业科技有限责任公司 A kind of harvester producing ensilage
CN108945563A (en) * 2018-06-27 2018-12-07 临泉县双军农业机械有限公司 A kind of forage grass ensiling side bale automatic film coating
CN110710386A (en) * 2019-11-25 2020-01-21 济南大学 An integral hydraulic system and control method of a fully automatic silage equipment

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