CN204230195U - Fuse assembly - Google Patents
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- CN204230195U CN204230195U CN201420708841.3U CN201420708841U CN204230195U CN 204230195 U CN204230195 U CN 204230195U CN 201420708841 U CN201420708841 U CN 201420708841U CN 204230195 U CN204230195 U CN 204230195U
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Abstract
Description
技术领域technical field
本实用新型涉及一种熔断器组件。The utility model relates to a fuse assembly.
背景技术Background technique
近几年开关柜小型化是行业内的研究热点。目前国内10kV开关柜多数采用固定模块通过母线连接而成,其空气距离严格按照125mm来实现,因此柜子体积较大,使用环境也受到限制;而小型化开关柜多数采用充气柜方案来满足缩小相间及相对地绝缘距离。由于所充的SF6气体属于温室气体,不属于推广类产品。为了弥补SF6充气柜的温室效应、易漏气等缺点,以及空气绝缘开关柜占地面积大的缺点。当下,有必要开发一种新型开关设备,既能满足小型化要求,又不使用温室气体,符合环保的要求。In recent years, the miniaturization of switchgear is a research hotspot in the industry. At present, most of the domestic 10kV switchgears are made of fixed modules connected by busbars, and the air distance is strictly implemented according to 125mm, so the cabinets are large in size and the use environment is also limited; while most of the miniaturized switchgears use the air-filled cabinet solution to meet the reduction of phases And the relative insulation distance. Since the charged SF6 gas is a greenhouse gas, it is not a promotional product. In order to make up for the shortcomings of SF6 inflatable cabinets such as greenhouse effect and easy air leakage, as well as the shortcomings of large footprint of air-insulated switchgear. At present, it is necessary to develop a new type of switchgear, which can not only meet the requirements of miniaturization, but also meet the requirements of environmental protection without using greenhouse gases.
发明内容Contents of the invention
本实用新型的目的在于提供一种能减小与其它电气部件的间距,将开关柜小型化且安全性、连接可靠性强的熔断器组件。The purpose of the utility model is to provide a fuse assembly that can reduce the distance with other electrical components, miniaturize the switchgear, and have high safety and connection reliability.
本实用新型的目的通过如下技术方案实现:The purpose of this utility model is achieved through the following technical solutions:
一种熔断器组件,它包括对熔断器组件的电气模块进行固封的绝缘基体,绝缘基体的外表面涂覆有接地层。A fuse assembly, which includes an insulating base body that seals the electrical module of the fuse assembly, and the outer surface of the insulating base body is coated with a grounding layer.
较之现有技术而言,本实用新型的优点在于:Compared with the prior art, the utility model has the advantages of:
1.通过环氧树脂等绝缘材料将熔断器组件的电气模块的部分部件一次性压注成型,并在绝缘材料构成的绝缘基体的外表面涂覆接地层,达到均匀电场屏蔽并可靠接地的效果,增加人身与设备运行安全可靠性,且其外表可直接触摸,并使得两相熔断器绝缘基体可以靠在一起而不降低相间绝缘,相间距离缩小到极限,令熔断器组件与其它电气部件的间距、开关柜内部相间及对地的安全绝缘距离大大缩短,有效减小了开关柜的体积;1. Some parts of the electrical module of the fuse assembly are injection molded at one time through insulating materials such as epoxy resin, and the outer surface of the insulating matrix composed of insulating materials is coated with a grounding layer to achieve uniform electric field shielding and reliable grounding. , increase the safety and reliability of personal and equipment operation, and its appearance can be directly touched, and make the two-phase fuse insulation base can be close together without reducing the insulation between phases, and the distance between phases is reduced to the limit, so that the fuse assembly and other electrical components can be separated The spacing, the safe insulation distance between phases inside the switchgear and to the ground are greatly shortened, effectively reducing the volume of the switchgear;
2.该熔断器组件能在环境恶劣的地方使用,并且真正做到了开关柜体免维护;2. The fuse assembly can be used in places with harsh environments, and the switch cabinet is truly maintenance-free;
3.该熔断器组件在使用过程中无任何有毒物质及温室气体的排放,完全符合环保要求;3. The fuse assembly does not emit any toxic substances and greenhouse gases during use, and fully meets environmental protection requirements;
4.熔断器组件的锥形对接头的接口尺寸通用性强,可方便地利用现有的通用插接件进行电气连接,并确保其与其它电气部件可靠连接;4. The interface size of the conical butt joint of the fuse assembly is highly versatile, and the existing general connectors can be conveniently used for electrical connection and ensure reliable connection with other electrical components;
5.模块化的设计能够最合理地减少模具数量,提高产品通用性,方便组合连接。5. The modular design can reduce the number of molds most reasonably, improve product versatility, and facilitate combination and connection.
附图说明Description of drawings
图1是本实用新型一种实施例的使用状态立体结构示意图。Fig. 1 is a three-dimensional structure diagram of an embodiment of the utility model in use state.
图2是图1实施例的侧视简图。Figure 2 is a schematic side view of the embodiment of Figure 1 .
图3是图1实施例的剖视简图。Fig. 3 is a schematic sectional view of the embodiment in Fig. 1 .
图4是熔断器组件的一种工作状态的剖视简图。Fig. 4 is a schematic sectional view of a working state of the fuse assembly.
图5是熔断器组件的另一种工作状态的剖视简图。Fig. 5 is a schematic sectional view of another working state of the fuse assembly.
标号说明:1主开关组件、110操动机构、2熔断器组件、21绝缘基体、211熔断器容腔、212对接头插置腔、213螺纹连接件容置腔、214弹性绝缘堵头、215堵头固定件、216连接部容腔、217锥形对接头、22接地层、23熔断器单元、231进线导电屏蔽座、2311屏蔽凸沿、232进线导电接头、233熔断器、234出线导电屏蔽座、2341屏蔽凸沿、2342屏蔽凸沿、235出线导电接头、236撞击器、237表带触指、238对接头导电固定座、24接地开关、241长导电杆、2411带电显示屏蔽环、242接地连杆、243弹性绝缘柱塞、244接地端盖、2441固定嵌件、2442导电端头、2443弹性导电触片、245绝缘连杆、3母线组件、4开关柜体。Explanation of symbols: 1 main switch assembly, 110 operating mechanism, 2 fuse assembly, 21 insulating substrate, 211 fuse chamber, 212 butt joint insertion chamber, 213 threaded connector accommodation chamber, 214 elastic insulating plug, 215 Plug fixing piece, 216 connection cavity, 217 conical butt joint, 22 grounding layer, 23 fuse unit, 231 conductive shield seat for incoming line, 2311 shielding convex edge, 232 conductive joint for incoming line, 233 fuse, 234 outgoing line Conductive shielding seat, 2341 shielding convex edge, 2342 shielding convex edge, 235 outgoing conductive connector, 236 striker, 237 strap contact finger, 238 pair of connector conductive fixing seat, 24 grounding switch, 241 long conductive rod, 2411 live display shielding ring , 242 grounding rod, 243 elastic insulating plunger, 244 grounding end cap, 2441 fixed insert, 2442 conductive end, 2443 elastic conductive contact piece, 245 insulating connecting rod, 3 busbar components, 4 switch cabinets.
具体实施方式Detailed ways
下面结合说明书附图和实施例对本实用新型内容进行详细说明:Below in conjunction with description accompanying drawing and embodiment the utility model content is described in detail:
如图1至图5所示为本实用新型提供的一种熔断器组件的实施例示意图。1 to 5 are schematic diagrams of an embodiment of a fuse assembly provided by the present invention.
一种熔断器组件,其特征在于:它包括对熔断器组件2的电气模块进行固封的绝缘基体21,绝缘基体21的外表面均涂覆有接地层22。绝缘基体21一般采用环氧树脂等固体绝缘材料制成;接地层22一般为喷锌层等金属涂层。绝缘基体21的外表面采用涂覆金属粒子涂层与地电位可靠相连,高压导体通过合理设计形成均压的电极结构,与外部接地层22形成高低压两个电位,中间通过一定厚度的固体绝缘基体形成稳定可靠的高压绝缘。因此,固体绝缘设计使得整体结构体积比原有的空气式结构减小2/3,同时绝缘性能不因海拔高度及其它外界环境因素的影响而改变。A fuse assembly is characterized in that it includes an insulating base 21 that seals the electrical module of the fuse assembly 2 , and the outer surface of the insulating base 21 is coated with a grounding layer 22 . The insulating base 21 is generally made of solid insulating materials such as epoxy resin; the grounding layer 22 is generally a metal coating such as a zinc-sprayed layer. The outer surface of the insulating substrate 21 is reliably connected to the ground potential by coating with metal particles. The high-voltage conductor forms a voltage-equalizing electrode structure through reasonable design, and forms two potentials of high and low voltage with the external grounding layer 22, and passes through a certain thickness of solid insulation in the middle. The matrix forms a stable and reliable high voltage insulation. Therefore, the solid insulation design reduces the volume of the overall structure by 2/3 compared with the original air-type structure, and the insulation performance does not change due to the influence of altitude and other external environmental factors.
所述熔断器组件2包括设于绝缘基体21内且与主开关组件1电连接的熔断器单元23以及设于绝缘基体21内且与熔断器单元23电连接的接地开关24。The fuse assembly 2 includes a fuse unit 23 disposed in the insulating matrix 21 and electrically connected to the main switch assembly 1 , and a grounding switch 24 disposed in the insulating matrix 21 and electrically connected to the fuse unit 23 .
所述绝缘基体21开设有容置熔断器单元23的熔断器容腔211;所述熔断器单元23包括镶嵌于熔断器容腔211后端壁面上的进线导电屏蔽座231、套设于进线导电屏蔽座231内且与进线导电屏蔽座231电连接的进线导电接头232、进线端与进线导电接头232插接的熔断器233、位于熔断器233出线端且镶嵌于熔断器容腔211壁面上的出线导电屏蔽座234、套接于熔断器233出线端外且与出线导电屏蔽座234电连接的出线导电接头235以及与熔断器233出线端对应配合且封闭熔断器容腔211外端口的撞击器236。若熔断器233熔断,撞击器236中部撞针将快速弹出带动操动机构110脱扣使负荷开关或断路器14分闸。The insulating base 21 is provided with a fuse cavity 211 for accommodating the fuse unit 23; The incoming line conductive joint 232 in the line conductive shielding seat 231 and electrically connected to the incoming line conductive shielding seat 231, the fuse 233 inserted into the incoming line end and the incoming line conductive joint 232, located at the outlet end of the fuse 233 and embedded in the fuse The outgoing line conductive shielding seat 234 on the wall of the cavity 211, the outgoing line conductive joint 235 sleeved outside the outgoing line end of the fuse 233 and electrically connected to the outgoing line conductive shielding seat 234, and the outgoing line end of the fuse 233 are matched correspondingly and the fuse cavity is closed The impactor 236 of the outer port of 211. If the fuse 233 is blown, the striker in the middle of the striker 236 will pop out quickly and drive the operating mechanism 110 to trip so that the load switch or the circuit breaker 14 is opened.
为方便熔断器233的安装及检修,进线导电接头232和熔断器233进线端之间、出线导电接头235和熔断器233出线端之间以及出线导电接头235和出线导电屏蔽座234之间都通过表带触指237进行电连接。In order to facilitate the installation and maintenance of the fuse 233, between the incoming conductive connector 232 and the incoming terminal of the fuse 233, between the outgoing conductive connector 235 and the outgoing terminal of the fuse 233, and between the outgoing conductive connector 235 and the outgoing conductive shielding seat 234 All are electrically connected through the strap contact fingers 237 .
为提高屏蔽效果,减少尖端放电且使电场更为均匀,所述进线导电接头232和出线导电接头235的边缘均为光顺的圆角,所述进线导电屏蔽座231的前端外边缘、出线导电屏蔽座234的前端外边缘和出线导电屏蔽座234的后端外边缘均设有外表光顺的屏蔽凸沿2311、2341、2342,且进线导电屏蔽座231和出线导电屏蔽座234的边缘均为光顺的圆角,避免浇注绝缘基体21时绝缘基体21与进线导电屏蔽座231或出线导电屏蔽座234之间出现间隙。In order to improve the shielding effect, reduce tip discharge and make the electric field more uniform, the edges of the incoming line conductive joint 232 and the outgoing line conductive joint 235 are smooth rounded corners. The outer edge of the front end of the outgoing line conductive shielding seat 234 and the rear end outer edge of the outgoing line conductive shielding seat 234 are all provided with shielding convex edges 2311, 2341, 2342 with smooth appearance, and the conductive shielding seat 231 of the incoming line and the conductive shielding seat 234 of the outgoing line The edges are smooth and rounded to avoid gaps between the insulating base 21 and the incoming conductive shielding seat 231 or the outgoing conductive shielding seat 234 when pouring the insulating matrix 21 .
所述熔断器单元23还包括与进线导电屏蔽座231电连接且嵌置于绝缘基体21内的对接头导电固定座238;所述绝缘基体21,其位于对接头导电固定座238的两端分设有对接头插置腔212和螺纹连接件容置腔213。主开关组件的锥形对接头插置于对接头插置腔212,螺纹连接件插入螺纹连接件容置腔213内并穿过对接头导电固定座238将嵌设于主开关组件的锥形对接头内的导电杆和对接头导电固定座238连接固定以形成电连接。The fuse unit 23 also includes a butt joint conductive fixing seat 238 electrically connected to the incoming line conductive shielding seat 231 and embedded in the insulating matrix 21; the insulating matrix 21 is located at both ends of the butt joint conductive fixing seat 238 A butt joint insertion cavity 212 and a threaded connector accommodating cavity 213 are respectively provided. The conical butt joint of the main switch assembly is inserted into the butt joint insertion cavity 212, and the threaded connector is inserted into the threaded connector accommodating cavity 213 and passed through the butt joint conductive fixing seat 238 to embed the conical pair of the main switch assembly. The conductive rod in the joint is connected and fixed to the conductive fixing seat 238 of the joint to form an electrical connection.
所述螺纹连接件容置腔213通过弹性绝缘堵头214进行填塞密封,弹性绝缘堵头214的外表面涂覆有半导体导电层;所述弹性绝缘堵头214通过堵头固定件215进行固定,所述堵头固定件215顶靠在弹性绝缘堵头214的外端部且钩挂固定于绝缘基体21外。通过弹性绝缘堵头214能对连接部起到良好的密封屏蔽作用。The threaded connector accommodating cavity 213 is filled and sealed by an elastic insulating plug 214, and the outer surface of the elastic insulating plug 214 is coated with a semiconductor conductive layer; the elastic insulating plug 214 is fixed by a plug fixing member 215, The plug fixing member 215 leans against the outer end of the elastic insulating plug 214 and is hooked and fixed outside the insulating base 21 . The elastic insulating plug 214 can play a good sealing and shielding effect on the connection part.
所述绝缘基体21前端开设有与熔断器单元23并排设置的连接部容腔216;所述接地开关24包括与熔断器单元23的出线端电连接且前端与连接部容腔216后端相连的长导电杆241、穿设于连接部容腔216内且活动穿接于长导电杆241内的接地连杆242、套设于接地连杆242外的弹性绝缘柱塞243、位于连接部容腔216外端口的接地端盖244以及活动穿设于接地端盖244和弹性绝缘柱塞243内且与接地连杆242固定连接的绝缘连杆245;接地端盖244与长导电杆241通过由绝缘连杆245拉动的接地连杆242形成电连接。接地开关24在操动机构110的带动下与主开关组件1同步接地。接地时,绝缘连杆245被拉出形成可见断口。The front end of the insulating base 21 is provided with a connection part cavity 216 arranged side by side with the fuse unit 23; The long conductive rod 241, the grounding connecting rod 242 that passes through the cavity 216 of the connecting part and is movably connected in the long conductive rod 241, the elastic insulating plunger 243 that is sleeved outside the connecting rod 242, and is located in the cavity of the connecting part The grounding end cap 244 of the outer port of 216 and the insulating connecting rod 245 which is movable through the grounding end cap 244 and the elastic insulating plunger 243 and fixedly connected with the grounding connecting rod 242; The ground link 242 pulled by the link 245 makes the electrical connection. The grounding switch 24 is grounded synchronously with the main switch assembly 1 driven by the operating mechanism 110 . When grounded, the insulating link 245 is pulled out to form a visible fracture.
所述接地端盖244包括镶嵌于连接部容腔216前端壁面上的固定嵌件2441、与固定嵌件2441螺纹连接配合且带有绝缘连杆245穿设孔的导电端头2442以及设于绝缘连杆245穿设孔内且与导电端头2442电连接的弹性导电触片2443;当接地连杆242被拉出时,接地连杆242通过顶靠在接地连杆242上的弹性导电触片2443与导电端头2442电连接。The ground end cover 244 includes a fixed insert 2441 inlaid on the front wall surface of the connecting part cavity 216, a conductive terminal 2442 that is threadedly matched with the fixed insert 2441 and has a hole for the insulating connecting rod 245 to penetrate, and is provided on the insulating The connecting rod 245 passes through the elastic conductive contact piece 2443 in the hole and is electrically connected with the conductive terminal 2442; 2443 is electrically connected to the conductive terminal 2442 .
为了挤压出连接部容腔216内的空气,所述导电端头2442顶压弹性绝缘柱塞243;当绝缘连杆245插入弹性绝缘柱塞243时,绝缘连杆245与弹性绝缘柱塞243为过盈配合。弹性绝缘柱塞243外表面带有一定的锥度,当绝缘连杆245插入弹性绝缘柱塞243时,绝缘拉杆245与弹性绝缘柱塞243相接触的部分带有一定锥度,从而实现绝缘连杆245与弹性绝缘柱塞243之间的过盈配合。In order to extrude the air in the connecting portion cavity 216, the conductive terminal 2442 presses against the elastic insulating plunger 243; when the insulating connecting rod 245 is inserted into the elastic insulating plunger 243, the insulating connecting rod 245 and the elastic insulating plunger 243 For interference fit. The outer surface of the elastic insulating plunger 243 has a certain taper. When the insulating connecting rod 245 is inserted into the elastic insulating plunger 243, the part of the insulating rod 245 in contact with the elastic insulating plunger 243 has a certain taper, thereby realizing the insulation of the connecting rod 245. Interference fit with the elastic insulating plunger 243.
所述绝缘基体21,其位于长导电杆241后端的端头为采用标准外锥式结构构成的锥形对接头217,锥形对接头217的外表面未涂覆接地层22。所述锥形对接头217的底部设有环形凸沿218。所述锥形对接头217与绝缘基体21主体的交接处设有环绕长导电杆241且嵌设于绝缘基体21内的带电显示屏蔽环2411。由于锥形对接头217采用标准外锥式结构,因此其能很方便的依需求与其它电气部件(如电缆接头)进行连接拓展。环形凸沿218设于锥形对接头217的底部且靠近接地层22处,其起到均匀接地层22与未涂覆接地层22的交界处的电场的作用。利用带电显示屏蔽环2411感应获取电容量信号以实现检测带电情况的功能。The end of the insulating base 21 located at the rear end of the long conductive rod 241 is a tapered butt joint 217 formed of a standard outer cone structure, and the outer surface of the tapered butt joint 217 is not coated with the grounding layer 22 . The bottom of the tapered butt joint 217 is provided with an annular convex edge 218 . A live display shielding ring 2411 surrounding the long conductive rod 241 and embedded in the insulating base 21 is provided at the joint between the tapered butt joint 217 and the main body of the insulating base 21 . Since the conical butt joint 217 adopts a standard outer conical structure, it can be easily connected and expanded with other electrical components (such as cable joints) as required. The annular convex edge 218 is disposed at the bottom of the conical butt joint 217 and close to the ground layer 22 , which acts to uniform the electric field at the junction of the ground layer 22 and the uncoated ground layer 22 . The charging display shielding ring 2411 is used to sense and obtain the capacitance signal to realize the function of detecting the charging situation.
如图3所示,为保证熔断器233更换方便可靠,熔断器单元23安装在绝缘基体21的熔断器容腔211内,出线导电屏蔽座234与长导电杆241在浇注过程中是一体成型,使得熔断器单元23与接地开关24间的电气连接与故障率可大大降低。接地开关24的动作与主开关组件1的接地工位联动,确保熔断器233更换时其两端同时接地,同时也能满足开关设备合分操作时具备可见断口的要求,安全可靠性增强。As shown in Fig. 3, in order to ensure the convenient and reliable replacement of the fuse 233, the fuse unit 23 is installed in the fuse cavity 211 of the insulating base 21, and the outgoing conductive shielding seat 234 and the long conductive rod 241 are integrally formed during the casting process. The electrical connection and failure rate between the fuse unit 23 and the grounding switch 24 can be greatly reduced. The action of the grounding switch 24 is linked with the grounding station of the main switch assembly 1 to ensure that both ends of the fuse 233 are grounded at the same time when the fuse 233 is replaced. At the same time, it can also meet the requirement of having a visible fracture when the switchgear is closed and opened, and the safety and reliability are enhanced.
主开关组件1、熔断器组件2和母线组件3的电气接口部分均采用标准外锥式结构便于电气连接。The electrical interface parts of the main switch assembly 1, the fuse assembly 2 and the busbar assembly 3 all adopt a standard outer cone structure to facilitate electrical connection.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420708841.3U CN204230195U (en) | 2014-11-21 | 2014-11-21 | Fuse assembly |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420708841.3U CN204230195U (en) | 2014-11-21 | 2014-11-21 | Fuse assembly |
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| CN204230195U true CN204230195U (en) | 2015-03-25 |
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| CN201420708841.3U Expired - Fee Related CN204230195U (en) | 2014-11-21 | 2014-11-21 | Fuse assembly |
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- 2014-11-21 CN CN201420708841.3U patent/CN204230195U/en not_active Expired - Fee Related
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150325 |