CN204227263U - A car LED headlight - Google Patents
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- CN204227263U CN204227263U CN201420635315.9U CN201420635315U CN204227263U CN 204227263 U CN204227263 U CN 204227263U CN 201420635315 U CN201420635315 U CN 201420635315U CN 204227263 U CN204227263 U CN 204227263U
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000004020 luminiscence type Methods 0.000 claims 8
- 239000004411 aluminium Substances 0.000 claims 1
- 230000007306 turnover Effects 0.000 claims 1
- 230000017525 heat dissipation Effects 0.000 abstract description 12
- 238000005286 illumination Methods 0.000 abstract description 2
- 238000007306 functionalization reaction Methods 0.000 abstract 1
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- 206010039203 Road traffic accident Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004438 eyesight Effects 0.000 description 1
- 230000004313 glare Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于车灯领域,特别涉及一种汽车LED前照灯。The utility model belongs to the field of vehicle lamps, in particular to an automobile LED headlamp.
背景技术Background technique
目前LED的应用技术不断成熟,尤其在照明领域的应用越来越广,因其节能的特性逐渐替代传统的疝气车灯,一般的前照灯使用的远近光一体的车灯包括形成远、近光切换的遮光翻板机构和驱动翻板机构的装置。遮光翻板机构设置于车灯光源与光学透镜之间,驱动遮光翻板机构的装置由电磁线圈构成,电磁线圈的产生的驱动力使得遮光翻板绕转轴转动从而使灯光通过或被遮光翻板遮挡形成远近光的照射。由于目前的LED前照灯单个的功率还不够大,并且单一的提高功率会导致热量堆积,最终减少LED前照灯的使用寿命,光学透镜尺寸限制照射光型的宽度,如加大尺寸导致车灯成本上升,近远光只能实现基本行车照明,弯道照明灯等安全功能通过其他辅助机构实现,导致可靠性不高。At present, the application technology of LED is becoming more and more mature, especially in the field of lighting. Because of its energy-saving characteristics, it gradually replaces the traditional xenon lamp. A light-switching light-shielding flap mechanism and a device for driving the flap mechanism. The shading flap mechanism is set between the light source of the car light and the optical lens. The device for driving the shading flap mechanism is composed of an electromagnetic coil. The driving force generated by the electromagnetic coil makes the shading flap rotate around the shaft so that the light passes through or is blocked by the shading flap. Block the formation of far and near light irradiation. Because the single power of the current LED headlights is not large enough, and a single increase in power will lead to heat accumulation, which will eventually reduce the service life of the LED headlights. The size of the optical lens limits the width of the illuminated light pattern. The cost of lights has risen, the low and high beams can only realize basic driving lighting, and safety functions such as cornering lights are realized through other auxiliary mechanisms, resulting in low reliability.
当前要开发出既能达到功率照度的LED前照灯,又能解决散热问题,同时拓宽LED前照灯的宽度范围难度很大,目前很少研究机构开发的产品能够同时解决这些问题。At present, it is very difficult to develop LED headlights that can not only achieve high power illuminance, but also solve the problem of heat dissipation. At the same time, it is very difficult to expand the width range of LED headlights. At present, few research institutions have developed products that can solve these problems at the same time.
发明内容Contents of the invention
本实用新型的目的在于:针对现有技术的不足,而提供一种汽车LED前照灯,既能达到功率照度的LED前照灯,又能解决散热问题,同时拓宽LED前照灯的宽度范围实现智能或多功能化,使得汽车LED前照灯可靠性大大提升,并且实现智能照明。The purpose of this utility model is: aim at the deficiencies of the prior art, and provide a kind of LED headlight of automobile, can not only reach the LED headlight of power illuminance, but also can solve the problem of heat dissipation, widen the width range of LED headlight at the same time The realization of intelligence or multi-function greatly improves the reliability of automotive LED headlights and realizes intelligent lighting.
为实现上述目的,本实用新型采用的技术方案是:For realizing above-mentioned object, the technical scheme that the utility model adopts is:
一种汽车LED前照灯,包括:灯罩、灯头、翻板遮光装置和散热器,还包括LED一号发光芯片和LED二号发光芯片,所述LED一号发光芯片和所述LED二号发光芯片分别设置于所述散热器的上面和侧面;所述灯头设置有主镜头和拓宽镜,所述主镜头和所述拓宽镜分别内嵌于主镜安装座和拓宽镜安装座,所述主镜安装座和所述拓宽镜安装座分别固定于固定板;所述散热器设置有第一导热管、第二导热管、散热片和散热扇,所述第一导热管和所述第二导热管分别贯穿所述散热器,所述散热扇固定于所述散热片的下面。An automotive LED headlamp, comprising: a lampshade, a lamp cap, a flap shading device, and a radiator, and also includes a No. 1 LED light-emitting chip and a No. 2 LED light-emitting chip, and the No. 1 LED light-emitting chip and the No. The chips are respectively arranged on the top and the side of the heat sink; the lamp head is provided with a main lens and a widening mirror, and the main lens and the widening mirror are respectively embedded in the main mirror mounting seat and the widening mirror mounting seat, and the main lens The mirror mounting base and the widening mirror mounting base are respectively fixed on the fixing plate; the radiator is provided with a first heat conducting pipe, a second heat conducting pipe, a cooling fin and a cooling fan, and the first heat conducting pipe and the second heat conducting pipe The tubes respectively pass through the radiator, and the cooling fan is fixed under the cooling fins.
所述主镜头为半球圆形透镜,所述拓宽镜为弧形透镜。The main lens is a hemispherical circular lens, and the widening mirror is a curved lens.
所述一种汽车LED前照灯还包括反光碗和保护罩,所述反光碗内壁设置有多段自由曲线反射面,所述反光碗设置于所述LED一号发光芯片的上方,并且固定于所述散热器的上表面;所述保护罩固定于所述散热器,所述反光碗设置于所述保护罩和所述LED一号发光芯片之间。The automobile LED headlight also includes a reflective bowl and a protective cover. The inner wall of the reflective bowl is provided with multiple sections of free-curve reflective surfaces. The reflective bowl is arranged above the LED No. The upper surface of the radiator; the protective cover is fixed on the radiator, and the reflective bowl is arranged between the protective cover and the No. 1 LED light-emitting chip.
所述第一导热管和所述第二导热管均为铜管。Both the first heat pipe and the second heat pipe are copper pipes.
所述散热器的材质为铝。The heat sink is made of aluminum.
所述LED一号发光芯片的发光功率是15W。The luminous power of the No. 1 LED light-emitting chip is 15W.
所述LED二号发光芯片的发光功率是12W。The luminous power of the No. 2 LED light-emitting chip is 12W.
与现有技术相比,本实用新型的一种汽车LED前照灯,既能达到大功率照度的要求,又能解决散热问题,同时拓宽LED前照灯的宽度范围,通过外界感应器或手动切换,可实现智能或多功能化,使得一种汽车LED前照灯可靠性大大提升,并且实现智能照明。Compared with the prior art, a kind of automobile LED headlight of the utility model can not only meet the requirement of high-power illuminance, but also solve the problem of heat dissipation, and at the same time widen the width range of the LED headlight. Switching can realize intelligence or multi-function, which greatly improves the reliability of an automobile LED headlight and realizes intelligent lighting.
附图说明Description of drawings
图1为本实用新型的整体的结构示意图。Fig. 1 is the overall structure schematic diagram of the present utility model.
图2为本实用新型的灯头结构示意图。Fig. 2 is a schematic diagram of the structure of the lamp cap of the present invention.
图3为本实用新型的散热器的结构示意图。Fig. 3 is a structural schematic diagram of the radiator of the present invention.
图4为本实用新型的散热器另一示意图。Fig. 4 is another schematic diagram of the radiator of the present invention.
图1至图4中包括:灯罩1;Including in Fig. 1 to Fig. 4: lampshade 1;
灯头2;主镜头21;主镜安装座22;拓宽镜23;拓宽镜安装座24;固定板25;Lamp holder 2; main lens 21; main mirror mount 22; widening mirror 23; widening mirror mount 24; fixed plate 25;
翻板遮光装置3;LED二号发光芯片4;Turn plate shading device 3; LED No. 2 light-emitting chip 4;
散热器5;第一导热管51;第二导热管52;散热片53;散热扇54;Radiator 5; first heat pipe 51; second heat pipe 52; heat sink 53; cooling fan 54;
LED一号发光芯片6;反光碗7;保护罩8。LED No. 1 light-emitting chip 6; reflective bowl 7; protective cover 8.
具体实施方式detailed description
下面结合具体实施方式和说明书附图,对本实用新型作进一步详细的描述,但本实用新型的实施方式并不限于此。The utility model will be further described in detail below in conjunction with the specific implementation and the accompanying drawings, but the implementation of the utility model is not limited thereto.
参考图1和图2,一种汽车LED前照灯,包括:灯罩1、灯头2、翻板遮光装置3和散热器5,翻板遮光装置3通过翻板的动作实现前照灯近/远光切换。一种汽车LED前照灯还包括LED一号发光芯片6和LED二号发光芯片4,LED一号发光芯片6和LED二号发光芯片4分别设置于散热器5的上面和侧面;灯头2设置有主镜头21和拓宽镜23,主镜头21和拓宽镜23分别内嵌于主镜安装座22和拓宽镜安装座24,主镜安装座22和拓宽镜安装座24分别固定于固定板25;LED一号发光芯片6的光线光线通过反光碗7的多段自由曲线反射面实施一次配光,再经由主镜头21实施二次配光,以达到汽车前照灯远光光型要求。LED二号发光芯片4的光线水平通过拓宽镜23投射,形成照明辅光。Referring to Fig. 1 and Fig. 2, an automobile LED headlight includes: a lampshade 1, a lamp cap 2, a flap shading device 3 and a radiator 5, and the flap shading device 3 realizes near/far of the headlight through the action of the flap light switch. A kind of automobile LED headlamp also comprises LED No. 1 light-emitting chip 6 and LED No. 2 light-emitting chip 4, and LED No. 1 light-emitting chip 6 and LED No. 2 light-emitting chip 4 are arranged on the top and side of radiator 5 respectively; There is a main lens 21 and a widening mirror 23, the main lens 21 and the widening mirror 23 are respectively embedded in the main mirror mounting base 22 and the widening mirror mounting base 24, and the main mirror mounting base 22 and the widening mirror mounting base 24 are respectively fixed on the fixed plate 25; The light from the No. 1 LED light-emitting chip 6 passes through the multi-segment free-curve reflective surface of the reflective bowl 7 to implement a light distribution, and then implements a secondary light distribution through the main lens 21 to meet the high beam light type requirements of automobile headlights. The light from the LED No. 2 light-emitting chip 4 is projected horizontally through the widening mirror 23 to form auxiliary lighting.
参考图3和图4,散热器5设置有第一导热管51、第二导热管52、散热片53和散热扇54,第一导热管51和第二导热管52分别贯穿散热器5,散热扇54固定于散热片53的下面。通过两只热导管实现对发光芯片的快速导热,热量传到到散热器5的散热片53上实现热辐射散热,为保证散热效率加直流散热扇54加强空气对流。Referring to Fig. 3 and Fig. 4, radiator 5 is provided with first heat conduction pipe 51, second heat conduction pipe 52, heat sink 53 and cooling fan 54, first heat conduction pipe 51 and second heat conduction pipe 52 run through radiator 5 respectively, heat dissipation The fan 54 is fixed under the heat sink 53 . The rapid heat conduction to the light-emitting chip is realized through two heat pipes, and the heat is transferred to the heat sink 53 of the heat sink 5 to realize heat radiation and heat dissipation. To ensure heat dissipation efficiency, a DC heat dissipation fan 54 is added to enhance air convection.
参考图2,主镜头21为半球圆形透镜,可以起到聚光的作用,使照明强度更集中;拓宽镜23为弧形透镜,辅助转向,辅光端口接受到转向信号时自动打开,照明范围向车头两边扩展,即照射范围更宽。Referring to Fig. 2, the main lens 21 is a hemispherical circular lens, which can play the role of concentrating light, so that the illumination intensity is more concentrated; the widening mirror 23 is a curved lens, which assists steering, and the auxiliary light port automatically opens when receiving a turning signal, and the lighting The range extends to both sides of the front of the car, that is, the irradiation range is wider.
参考图1,一种汽车LED前照灯还包括反光碗7和保护罩8,反光碗7内壁设置有多段自由曲线反射面,反光碗7设置于LED一号发光芯片6的上方,并且固定于所述散热器5的上表面;所述保护罩8固定于所述散热器5,所述反光碗7设置于所述保护罩8和所述LED一号发光芯片6之间。LED一号发光芯片6的光线光线通过反光碗7的多段自由曲线反射面实施一次配光,再经由主镜头21实施二次配光,以达到汽车前照灯远光光型要求。With reference to Fig. 1, a kind of automobile LED headlamp also comprises reflective bowl 7 and protective cover 8, and reflective bowl 7 inner wall is provided with multi-section free curve reflective surface, and reflective bowl 7 is arranged on the top of LED No. 1 light-emitting chip 6, and is fixed on The upper surface of the radiator 5 ; the protective cover 8 is fixed on the radiator 5 , and the reflective bowl 7 is arranged between the protective cover 8 and the No. 1 LED light-emitting chip 6 . The light from the No. 1 LED light-emitting chip 6 passes through the multi-segment free-curve reflective surface of the reflective bowl 7 to implement a light distribution, and then implements a secondary light distribution through the main lens 21 to meet the high beam light type requirements of automobile headlights.
第一导热管51和第二导热管52均为铜管,散热器5的材质为铝,LED一号发光芯片6和LED二号发光芯片4分别与第一导热管51和第二导热管52接触,通过两只热导管实现对发光芯片的快速导热,热量传到到散热器5的散热片53上实现热辐射散热,为保证散热效率加直流散热扇54加强空气对流。The first heat pipe 51 and the second heat pipe 52 are copper pipes, the material of the radiator 5 is aluminum, the LED No. 1 light-emitting chip 6 and the LED No. 2 light-emitting chip 4 are respectively connected with the first heat pipe 51 and the second heat pipe 52 Contact, through two heat pipes to achieve rapid heat conduction to the light-emitting chip, the heat is transferred to the heat sink 53 of the radiator 5 to realize heat radiation and heat dissipation, and a DC cooling fan 54 is added to enhance air convection to ensure heat dissipation efficiency.
LED一号发光芯片6的发光功率是15W,LED二号发光芯片4的发光功率是12W。The luminous power of LED No. 1 light-emitting chip 6 is 15W, and the luminous power of LED No. 2 light-emitting chip 4 is 12W.
具体工作时,LED一号发光芯片6实现基本的汽车前照灯照明功能(主光系统),用翻板遮光装置3控制远/近光切换。LED二号发光芯片4实现辅光的功能(辅光系统),分以下四种情况:A常开状态,即与主光系统同步使用;B辅助转向,辅光端口接受到转向信号时自动打开,照明范围向车头两边扩展,即照射范围更宽,实现转弯无视觉盲区,可直接替代现在复杂的机械随动转向大灯机构(AFS);C辅助雾灯,外部环境恶劣时,司机可手动打开辅光系统(能见度低:大雨/大雾等),使照明更充分,避免交通事故;D智能照明:通过外界感应器或手动切换,可实现安全驾驶。During specific work, the No. 1 LED light-emitting chip 6 realizes the basic automobile headlight lighting function (main light system), and controls the far/low beam switching with the flap shading device 3 . LED No. 2 light-emitting chip 4 realizes the function of auxiliary light (auxiliary light system), which is divided into the following four situations: A is normally on, that is, it is used synchronously with the main light system; B is auxiliary steering, and the auxiliary light port is automatically turned on when receiving a turning signal , the lighting range expands to both sides of the front of the car, that is, the irradiation range is wider, and there is no visual blind spot when turning, which can directly replace the current complicated mechanical follow-up headlight mechanism (AFS); C auxiliary fog lights, when the external environment is bad, the driver can manually Turn on the auxiliary light system (low visibility: heavy rain/fog, etc.) to make the lighting more adequate and avoid traffic accidents; D intelligent lighting: through external sensors or manual switching, it can realize safe driving.
智能照明又分五种模式,Intelligent lighting is divided into five modes,
a城市模式:近光开,辅光关。避免光型范围过大而导致会车眩目。a City mode: low beam on, auxiliary beam off. Avoid the excessive range of light type that will cause the car to be dazzled.
b郊区模式:近光开,辅光开。避免光型范围过小,路基下动物不能及时发现,突然横行马路产生安全事故。b Suburban mode: low beam on, fill beam on. Avoid too small a range of light patterns, animals under the roadbed cannot be found in time, and sudden crossing of the road will cause safety accidents.
c高速模式:远光开,辅光开。远近兼顾,视觉更充分。同时适用与越野和坡道路段。c High-speed mode: high beam on, fill beam on. Take into account both near and far, and have a fuller vision. It is also suitable for off-road and slope road sections.
d驻车模式:近/远光关,辅光开。适合车辆维修/露营等近距离/低照度/大范围照明,减少强光眩目及能源消耗。dParking mode: low/high beam off, auxiliary light on. Suitable for close-range/low-light/wide-area lighting such as vehicle maintenance/camping, reducing glare and energy consumption.
e弯道模式:辅光端口接受到转向信号时自动打开,照明范围向车头两边扩展,即照射范围更宽。方向盘回正后自动熄灭实现转弯无视觉盲区。可直接替代现在复杂的机械随动转向大灯机构(AFS)。e-curve mode: The auxiliary light port is automatically turned on when receiving a turn signal, and the lighting range is extended to both sides of the front of the car, that is, the irradiation range is wider. The steering wheel will automatically turn off after returning to the center to achieve no visual blind spots when turning. It can directly replace the complicated mechanical follow-up headlight system (AFS).
以上结合最佳实施例对本实用新型进行描述,但本实用新型并不局限于以上揭示的实施例,而应当涵盖各种根据本实施例的本质进行的修改、等效组合。The utility model is described above in conjunction with the best embodiment, but the utility model is not limited to the above-disclosed embodiment, but should cover various modifications and equivalent combinations based on the essence of the embodiment.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104359064A (en) * | 2014-10-29 | 2015-02-18 | 东莞德里特光电科技有限公司 | Automobile LED headlamp |
| CN106704947A (en) * | 2017-02-07 | 2017-05-24 | 邢台路桥照明科技有限公司 | LED automobile lamp unit |
| CN108700272A (en) * | 2016-02-04 | 2018-10-23 | 市光工业株式会社 | Vehicle Lamps |
| CN110778976A (en) * | 2019-12-12 | 2020-02-11 | 惠州市弗朗特光电科技有限公司 | Front lighting car lamp |
| WO2025076891A1 (en) * | 2023-10-11 | 2025-04-17 | 广州熠程光照明科技有限公司 | Multifunctional motorcycle spotlight |
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2014
- 2014-10-29 CN CN201420635315.9U patent/CN204227263U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104359064A (en) * | 2014-10-29 | 2015-02-18 | 东莞德里特光电科技有限公司 | Automobile LED headlamp |
| CN108700272A (en) * | 2016-02-04 | 2018-10-23 | 市光工业株式会社 | Vehicle Lamps |
| CN108700272B (en) * | 2016-02-04 | 2020-08-14 | 市光工业株式会社 | Vehicle lamps |
| CN106704947A (en) * | 2017-02-07 | 2017-05-24 | 邢台路桥照明科技有限公司 | LED automobile lamp unit |
| CN110778976A (en) * | 2019-12-12 | 2020-02-11 | 惠州市弗朗特光电科技有限公司 | Front lighting car lamp |
| WO2025076891A1 (en) * | 2023-10-11 | 2025-04-17 | 广州熠程光照明科技有限公司 | Multifunctional motorcycle spotlight |
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