CN204223759U - A kind of automatic batching system - Google Patents
A kind of automatic batching system Download PDFInfo
- Publication number
- CN204223759U CN204223759U CN201420557553.2U CN201420557553U CN204223759U CN 204223759 U CN204223759 U CN 204223759U CN 201420557553 U CN201420557553 U CN 201420557553U CN 204223759 U CN204223759 U CN 204223759U
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- utility
- model
- band conveyor
- master control
- valve
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- 238000007599 discharging Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 6
- 230000005540 biological transmission Effects 0.000 abstract description 3
- 238000013523 data management Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model relates to a kind of automatic batching system, belongs to automation of industry production facilities technical field.The utility model provides a kind of when pulp furnish changes, conveniently can adjust the automatic batching system of operation, comprise feed bin, disk feeder, band conveyor, temporary hopper, PID controller, title body instrument, speed measuring coder, proportional amplifier, master control system, variable-frequency motor, frequency converter etc.The utility model, by Frequency Converter Control variable-frequency motor rotating speed, regulates disk feeder blanking velocity, band conveyor feeding speed, controls the inventory of temporary hopper with this.When implementing the utility model, in master control system input doses, when the inventory of temporary hopper reaches designated value, valve can be opened material sent into next process procedure.The utility model can realize the functions such as material transmission, batching control, formula Design, Product Data Management, and can control multiple feed proportioning system simultaneously, realizes full-automatic accurate dosing.
Description
Technical field
The utility model relates to a kind of automatic batching system, belongs to automation of industry production facilities technical field.
Background technology
Automatic batching system be one carry out carrying for various dissimilar material, the automatic production line of proportioning, the production process such as mixing, be widely used in the industry-by-industries such as chemical industry, metallurgy, building materials, food, feed manufacturing.In the industrial production, the situation of various materials burden control can often be run into.Under Non-follow control state, need according to the condition of production, calculate the proportioning of each material, then according to proportioning, calculate the ideally doses of each material respectively, individual device is set respectively, meet the requirement of proportioning.When the condition of production changes, when needing to change discharge quantity, then need the setting value again calculating each material respectively, again set respectively.This manual mode of operation's calculating operation time is grown, easily make mistakes, proportioning accuracy is not high, has a strong impact on the quality of production.
Utility model content
Technical problem to be solved in the utility model is: provide a kind of when pulp furnish changes, conveniently can adjust the automatic batching system of operation.
The technical scheme adopted for solving the problems of the technologies described above the utility model is: a kind of automatic batching system, comprise feed bin, feed bin is provided with disk feeder, the discharging opening of disk feeder is provided with band conveyor, band conveyor end is provided with temporary hopper, temporary hopper has valve, temporary hopper is electrically connected by claiming body instrument and PID controller, band conveyor passes through speed measuring coder, proportional amplifier and PID controller are electrically connected, PID controller, disk feeder, band conveyor, temporary hopper is all electrically connected with master control system, disk feeder and/or band conveyor have variable-frequency motor, variable-frequency motor is electrically connected by frequency converter and master control system.
Further: master control system comprises micro-processing and control element (PCE), micro-processing and control element (PCE) is PLC, micro controller system or dsp processor.
Further: master control system is provided with the manual auto-changeover control unit for controlling variable-frequency motor speed governing.
Further: Frequency Converter Control loop is provided with disconnector.
Further: valve is motorized valve.
Further: valve is electrically connected by repid cut-off valve and master control system.
The beneficial effects of the utility model are: claim body instrument to collect to keep in hopper inventory signal by arranging, speed measuring coder gathers band conveyor motor speed signal, be transferred to PID controller, PID controller is by after signal feedforward value prevention, be transferred to master control system, then by Frequency Converter Control variable-frequency motor rotating speed, regulate disk feeder blanking velocity, band conveyor feeding speed, control the inventory of temporary hopper with this.When implementing the utility model, in master control system input doses, when the inventory of temporary hopper reaches designated value, valve can be opened material sent into next process procedure.The utility model can realize the functions such as material transmission, batching control, formula Design, Product Data Management, and can control multiple feed proportioning system simultaneously, realizes full-automatic accurate dosing.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is electric control theory figure of the present utility model;
Parts, position and numbering in figure: 1-feed bin, 2-disk feeder, 3-band conveyor, 4-keep in hopper, 5-PID controller, 6-master control system, 7-variable-frequency motor, 8-feedstock transportation belt, 41-valve, 42-repid cut-off valve, 51-claim body instrument, 52-speed measuring coder, 53-proportional amplifier, 61-frequency converter, the micro-processing and control element (PCE) of 62-, the manual auto-changeover control unit of 63-, 64-disconnector.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As Fig. 1, shown in Fig. 2, the utility model comprises feed bin 1, feed bin 1 is provided with disk feeder 2, the discharging opening of disk feeder 2 is provided with band conveyor 3, band conveyor 3 end is provided with temporary hopper 4, temporary hopper 4 has valve 41, temporary hopper 4 is electrically connected by claiming body instrument 51 and PID controller 5, band conveyor 3 is by speed measuring coder 52, proportional amplifier 53 and PID controller 5 are electrically connected, PID controller 5, disk feeder 2, band conveyor 3, temporary hopper 4 is all electrically connected with master control system 6, disk feeder 2 and/or band conveyor 3 have variable-frequency motor 7, variable-frequency motor 7 is electrically connected by frequency converter 61 and master control system 6.
When implementing the utility model, by claiming, body instrument 51 gathers temporary hopper 4 inventory signal, speed measuring coder 52 gathers band conveyor 3 motor speed signal, be transferred to PID controller 5, PID controller 5 is by after signal feedforward value prevention, be transferred to master control system 6, then control variable-frequency motor 7 rotating speed by frequency converter 61, regulate disk feeder 2 blanking velocity, band conveyor 3 feeding speed, control the inventory of temporary hopper 4 with this.When implementing the utility model, in master control system 6 input doses, when the inventory of temporary hopper 4 reaches designated value, valve 41 can be opened material sent into next process procedure, such as feedstock transportation belt 8.The utility model can realize the functions such as material transmission, batching control, formula Design, Product Data Management, and can control multiple feed proportioning system simultaneously, realizes full-automatic accurate dosing.
As improvement of the present utility model, master control system 6 comprises micro-processing and control element (PCE) 62, and micro-processing and control element (PCE) 62 is PLC, micro controller system or dsp processor, is preferably PLC.
As improvement of the present utility model, master control system 6 is provided with the manual auto-changeover control unit 63 for controlling variable-frequency motor 7 speed governing.When Automatic Burden Control System breaks down, by operating manual auto-changeover control unit 63, realize Non-follow control variable-frequency motor 7.
Improve as another item of the present utility model, frequency converter 61 control loop is provided with disconnector 64, prevents the maloperation to variable-frequency motor 7 speed governing.
Improve as another item of the present utility model, valve 41 is motorized valve, and valve 41 is electrically connected by repid cut-off valve 42 and master control system 6.Repid cut-off valve 42 has auto-lock function, and feed proportioning system can be made stable.
The foregoing is only preferred implementation of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (6)
1. an automatic batching system, it is characterized in that: comprise feed bin (1), described feed bin (1) is provided with disk feeder (2), the discharging opening of described disk feeder (2) is provided with band conveyor (3), described band conveyor (3) end is provided with temporary hopper (4), described temporary hopper (4) has valve (41), described temporary hopper (4) is electrically connected by claiming body instrument (51) and PID controller (5), described band conveyor (3) is by speed measuring coder (52), proportional amplifier (53) and PID controller (5) are electrically connected, described PID controller (5), disk feeder (2), band conveyor (3), temporary hopper (4) is all electrically connected with master control system (6), described disk feeder (2) and/or band conveyor (3) have variable-frequency motor (7), described variable-frequency motor (7) is electrically connected by frequency converter (61) and master control system (6).
2. a kind of automatic batching system as claimed in claim 1, it is characterized in that: described master control system (6) comprises micro-processing and control element (PCE) (62), described micro-processing and control element (PCE) (62) be PLC, micro controller system or dsp processor.
3. a kind of automatic batching system as claimed in claim 1, is characterized in that: described master control system (6) is provided with the manual auto-changeover control unit (63) for controlling variable-frequency motor (7) speed governing.
4. a kind of automatic batching system as claimed in claim 1, is characterized in that: described frequency converter (61) control loop is provided with disconnector (64).
5. a kind of automatic batching system as claimed in claim 1, is characterized in that: described valve (41) is motorized valve.
6. a kind of automatic batching system as claimed in claim 5, is characterized in that: described valve (41) is electrically connected by repid cut-off valve (42) and master control system (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420557553.2U CN204223759U (en) | 2014-09-25 | 2014-09-25 | A kind of automatic batching system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420557553.2U CN204223759U (en) | 2014-09-25 | 2014-09-25 | A kind of automatic batching system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204223759U true CN204223759U (en) | 2015-03-25 |
Family
ID=52921878
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420557553.2U Expired - Fee Related CN204223759U (en) | 2014-09-25 | 2014-09-25 | A kind of automatic batching system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204223759U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108203003A (en) * | 2017-12-29 | 2018-06-26 | 攀枝花钢城集团有限公司 | Disk feeder blanking system |
| CN109704018A (en) * | 2017-10-25 | 2019-05-03 | 泰科电子(上海)有限公司 | Feeding system |
| CN113426354A (en) * | 2021-06-23 | 2021-09-24 | 宁夏中化锂电池材料有限公司 | Batching assembly, batching device, batching system and batching method |
-
2014
- 2014-09-25 CN CN201420557553.2U patent/CN204223759U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109704018A (en) * | 2017-10-25 | 2019-05-03 | 泰科电子(上海)有限公司 | Feeding system |
| CN108203003A (en) * | 2017-12-29 | 2018-06-26 | 攀枝花钢城集团有限公司 | Disk feeder blanking system |
| CN113426354A (en) * | 2021-06-23 | 2021-09-24 | 宁夏中化锂电池材料有限公司 | Batching assembly, batching device, batching system and batching method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150325 Termination date: 20160925 |