CN204221288U - The female weld brackets of universal adjustable pipe - Google Patents
The female weld brackets of universal adjustable pipe Download PDFInfo
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- CN204221288U CN204221288U CN201420628194.5U CN201420628194U CN204221288U CN 204221288 U CN204221288 U CN 204221288U CN 201420628194 U CN201420628194 U CN 201420628194U CN 204221288 U CN204221288 U CN 204221288U
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Abstract
本实用新型属于管型母线焊接工艺配属设备领域,具体涉及一种通用型可调式管母焊接托架。本实用新型包括轴向支撑座,轴向支撑座上布置有多个轴向导轮,管母架设于轴向导轮上且各轴向导轮的外轮缘配合构成托撑部;通用型可调式管母焊接托架还包括升降机构,升降机构上设置回转支撑座,回转支撑座上的多个周向滚轮的辊面构成接触面;升降机构降低后的接触面最低高度低于轴向支撑座上托撑部处管母的托撑高度,升降机构抬升后的接触面最高高度高于轴向支撑座上托撑部处管母的托撑高度。本实用新型可在无需机械吊起的情况下实现管母的一次性在线焊接目的,焊接速度和质量均可得到显著提升。
The utility model belongs to the field of auxiliary equipment for the welding process of tubular busbars, in particular to a universal adjustable welding bracket for tubular busbars. The utility model comprises an axial support seat, on which a plurality of axial guide wheels are arranged, and a tube nut is erected on the axial guide wheels, and the outer rims of each axial guide wheel cooperate to form a supporting part; the universal adjustable tube nut The welding bracket also includes a lifting mechanism, on which a rotary support seat is arranged, and the roller surfaces of multiple circumferential rollers on the rotary support seat constitute the contact surface; the lowest height of the contact surface after the lifting mechanism is lowered is lower than that of the axial support seat. The support height of the tube nut at the support part, the highest height of the contact surface after the lifting mechanism is lifted is higher than the support height of the tube nut at the support part on the axial support seat. The utility model can realize the purpose of one-time on-line welding of the pipe mother without mechanical lifting, and the welding speed and quality can be significantly improved.
Description
技术领域technical field
本实用新型属于管型母线焊接工艺配属设备领域,具体涉及一种在无需机械吊起辅助的情况下具备管母的一次性在线焊接能力的通用型可调式管母焊接托架。The utility model belongs to the field of auxiliary equipment for the welding process of tubular busbars, in particular to a general-purpose adjustable tubular welding bracket capable of one-time on-line welding of the tubular bus without mechanical lifting assistance.
背景技术Background technique
随着我国经济的高速发展,整个社会对电力的需求日益增大。目前110kV和220KV变电所低压侧均采用10kV、35kV电压等级,随着主变容量的加大,变压器低压侧进线侧的额定电流也在不断加大。常规矩形母线在技术上和结构上越来越难满足母线发热和短路电动力的要求。管型母线(简称管母)作为矩形母线的替代品,其主要应用在我国电力建设工程中电网输电导线与变电站变压器之间的导体连接、输电线路中的跳线、电力设备中的连接导体以及大电流直流融冰装置中作过流导体,是电力输变电系统中关键的部件之一,对输变电系统及电力设备的安全、可靠运行起着至关重要的作用。With the rapid development of my country's economy, the demand for electricity in the whole society is increasing day by day. At present, the low-voltage side of 110kV and 220KV substations adopts 10kV and 35kV voltage levels. With the increase of the main transformer capacity, the rated current of the incoming line side of the low-voltage side of the transformer is also increasing. It is increasingly difficult for conventional rectangular bus bars to meet the requirements of bus heating and short-circuit electromotive force technically and structurally. As a substitute for rectangular busbars, tubular busbars (referred to as tubular busbars) are mainly used in the conductor connection between power grid transmission wires and substation transformers in my country's electric power construction projects, jumpers in transmission lines, connecting conductors in power equipment, and It is one of the key components in the power transmission and transformation system, and it plays a vital role in the safe and reliable operation of the power transmission and transformation system and power equipment.
管母的焊接安装历来都是一项比较繁琐且耗时耗量的工序。由于单根管母的长度有限,实际使用时往往需要将多根管母依次同轴的进行端部焊接,以连成符合长度的管母组。传统的焊接操作都为通过管母支撑架来实现。管母支撑架大体包括架体,且架体的内侧布置有导向方向与管母轴线平行的滚轮。使用时,需要将管母支撑架布置在同一水平面处,依靠将管母架设在管母支撑架上,通过其沿管母支撑架的前后滑动,来实现多根管母的端部的轴向接驳和焊接目的。上述传统结构存在的缺陷在于:由于管母自身的巨大重量,在仅仅只能沿管母轴向导向的管母支撑架上,如何完整实现管母端部的环绕焊接至关重要。国网公司标准工艺及工程管母安装技术措施中要求管母在焊接过程中应一次成型,避免过多断弧,防止因氧化影响焊接质量的规定,不得中断氩气保护。然而,实际情况却恰恰相反,由于管母在上述焊接过程中无法转动,只能焊接一段后通过吊车吊起再旋转管母,再重新放下管母,以继续焊接下一段,断弧现象的发生显然是不可避免的。即使在焊接中尽可能的排除人的因素,也最多只能单次焊接整个焊接工作量的80%。此外的,由于焊接一段后需要吊起并转动管母以焊接下一段,姑且不论仅一小段端部连接的两段的管母在同时吊起、旋转再重新放置后是否存在焊接同轴度偏差和随之而来的焊接质量问题;在其自身巨大自重下,吊起操作也需要等待焊接成型后的管型母线完全冷却后方可执行,这些都大大增加了焊接的时间,进而也就势必极大的增加了实际的施工工期,最终为施工单位造成了较大困扰。The welding and installation of pipe mother has always been a relatively cumbersome and time-consuming process. Due to the limited length of a single pipe nut, it is often necessary to weld the ends of multiple pipe nuts coaxially in order to connect them into a pipe nut group that meets the length. The traditional welding operation is realized through the pipe mother support frame. The support frame of the pipe mother generally includes a frame body, and the inner side of the frame body is arranged with rollers whose guiding direction is parallel to the axis of the pipe mother. When in use, it is necessary to arrange the pipe nut support frame at the same level, rely on erecting the pipe mother support frame on the pipe mother support frame, and slide it forward and backward along the pipe mother support frame to realize the axial direction of the ends of multiple pipe nuts. Splicing and welding purposes. The disadvantage of the above-mentioned traditional structure is that due to the huge weight of the pipe nut itself, how to completely realize the surrounding welding of the end of the pipe nut on the pipe nut support frame that can only be guided along the axial direction of the pipe nut is very important. State Grid Corporation's standard process and technical measures for pipe mother installation require that the pipe mother should be formed at one time during the welding process to avoid excessive arc breaks and prevent oxidation from affecting welding quality. The argon protection must not be interrupted. However, the actual situation is just the opposite. Since the pipe nut cannot rotate during the above welding process, the pipe nut can only be lifted by a crane after welding for one section, then rotated, and then put down the pipe nut again to continue welding the next section. Obviously unavoidable. Even if the human factor is eliminated as much as possible in welding, it can only weld 80% of the whole welding workload in a single welding at most. In addition, due to the need to lift and rotate the pipe nut after welding one section to weld the next section, regardless of whether there is a welding concentricity deviation after the two-section pipe nut connected by only a small end is lifted at the same time, rotated and repositioned And the ensuing welding quality problems; under its own huge self-weight, the lifting operation also needs to wait for the welded tubular busbar to be completely cooled before it can be performed, which greatly increases the welding time, and it is bound to be extremely difficult. Greatly increased the actual construction period, and finally caused great troubles for the construction unit.
发明内容Contents of the invention
本实用新型的目的为针对上述现有技术的不足,提供一种结构简单而使用可靠的通用型可调式管母焊接托架,其可在无需机械吊起的情况下实现管母的一次性在线焊接目的,焊接速度和质量均可得到显著提升。The purpose of this utility model is to address the shortcomings of the above-mentioned prior art, to provide a simple in structure and reliable general-purpose adjustable pipe mother welding bracket, which can realize the one-time online welding of pipe mother without mechanical lifting. Welding purpose, welding speed and quality can be significantly improved.
为实现上述目的,本实用新型采用了以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种通用型可调式管母焊接托架,包括用于托撑管母且导向管母沿轴向位移动作的轴向支撑座,所述轴向支撑座上布置有多个轴向导轮,管母架设于轴向导轮上且各轴向导轮的外轮缘配合构成用于直接接触并导向管母轴向动作的托撑部;其特征在于:通用型可调式管母焊接托架还包括位于轴向支撑座旁侧的可作指定高度升降动作的升降机构,所述升降机构上设置回转支撑座,所述回转支撑座上的多个周向滚轮的辊面构成用于架设和旋转管母的接触面;升降机构降低后的接触面最低高度低于轴向支撑座上托撑部处管母的托撑高度,升降机构抬升后的接触面最高高度高于轴向支撑座上托撑部处管母的托撑高度。A general-purpose adjustable pipe nut welding bracket, including an axial support seat for supporting the pipe nut and guiding the axial displacement of the pipe nut. A plurality of axial guide wheels are arranged on the axial support seat. The nut is erected on the axial guide wheels, and the outer rims of each axial guide wheel cooperate to form a supporting part for directly contacting and guiding the axial movement of the pipe nut; the feature is that the universal adjustable pipe nut welding bracket also includes A lifting mechanism that can be used for lifting and lowering at a specified height to the side of the support seat, a rotary support seat is arranged on the lifting mechanism, and the roller surfaces of a plurality of circumferential rollers on the rotary support seat constitute a platform for erecting and rotating the pipe mother. Contact surface: the lowest height of the contact surface after the lifting mechanism is lowered is lower than the supporting height of the tube nut at the supporting part on the axial support seat, and the highest height of the contact surface after the lifting mechanism is raised is higher than that at the supporting part on the axial supporting seat The support height of the tube mother.
所述回转支撑座外形呈“V”字架状,周向滚轮轮缘至少凸设于构成“V”字架状的回转支撑座的两斜臂内侧壁处,所述周向滚轮轴线平行管母轴线方向布置;升降机构还包括用于顶升回转支撑座以使其产生升降动作的顶升单元,所述顶升单元为液压顶升结构和/或机械顶升结构。The shape of the slewing support seat is in the shape of a "V" frame, and the circumferential roller rims are at least protruding from the inner walls of the two oblique arms forming the "V" frame-shaped slewing support seat. The axis of the circumferential rollers is parallel to the pipe Arranged in the direction of the parent axis; the lifting mechanism also includes a jacking unit for jacking up the slewing support base to make it lift. The jacking unit is a hydraulic jacking structure and/or a mechanical jacking structure.
所述顶升单元为螺纹千斤顶,回转支撑座底部向下顺延有延伸臂,延伸臂外形呈管套状且其底端内壁具备内螺纹,顶升单元包括用于与延伸臂间构成螺纹配合的螺栓柱,螺栓柱下方固接升降机构的底部处基座且与基座间构成回转配合;顶升单元还包括便于手握的水平向布置的摇柄部,螺栓柱下段柱面沿周向环套布置直齿,所述直齿齿面平行螺栓柱轴线,所述摇柄部的前端环套于螺栓柱上,摇柄部在其前端处布置棘爪且与螺栓柱的上述直齿间构成彼此啮合且具备单向约束的棘轮棘爪配合。The jacking unit is a threaded jack, and the bottom of the slewing support seat extends downwards with an extension arm. The shape of the extension arm is in the shape of a pipe sleeve and the inner wall at the bottom end is provided with internal threads. Bolt column, the bottom of the bolt column is fixed to the base at the bottom of the lifting mechanism and forms a rotary fit with the base; the jacking unit also includes a horizontally arranged rocker part that is easy to hold, and the lower section of the bolt column is arranged along a circumferential ring Straight teeth, the tooth surface of the straight teeth is parallel to the axis of the bolt column, the front end ring of the rocker part is sleeved on the bolt column, and the ratchet is arranged at the front end of the rocker part and meshes with the above-mentioned straight teeth of the bolt column And it has ratchet and pawl cooperation with one-way restraint.
所述基座上开设有孔,螺栓柱的底端穿设于孔上,孔端和/或孔内布置有推力轴承,螺栓柱与孔间构成轴承转动配合。The base is provided with a hole, the bottom end of the bolt column is pierced through the hole, and a thrust bearing is arranged at the end of the hole and/or in the hole, and the bolt column and the hole form a bearing rotation fit.
轴向支撑座的一侧外壁处水平内凹布置有导向槽,导向槽槽长方向位于铅垂方向上;螺栓柱侧部水平向导向槽处延伸有导向块,导向块与导向槽间构成铅垂方向上的导向配合关系。The outer wall of one side of the axial support seat is horizontally indented with a guide groove, and the long direction of the guide groove is located in the vertical direction; the side of the bolt column is horizontally extended to the guide groove. A guide block is formed between the guide block and the guide groove. Guide fit relationship in the vertical direction.
回转支撑座底端沿铅垂方向向下凸设有固定环,延伸臂上端套接于固定环内;固定环上贯穿环体布置用于安装紧钉螺钉的螺纹孔,延伸臂上端与固定环间构成紧钉螺钉式配合。The bottom end of the slewing support seat protrudes downward along the vertical direction with a fixed ring, and the upper end of the extension arm is sleeved in the fixed ring; the fixed ring runs through the ring body to arrange threaded holes for installing fastening screws, and the upper end of the extension arm is connected to the fixed ring. A tight nail-screw fit is formed between them.
所述构成“V”字架状回转支撑座的两斜臂均设置用于安放周向滚轮的容纳腔,容纳腔沿斜臂长度方向顺延布置,两斜臂上的容纳腔内布置多个且一一面对称的贯穿孔,所述贯穿孔上穿插有可拔插的销轴,该销轴构成周向滚轮的转轴部。The two oblique arms constituting the "V" frame-shaped slewing support base are both provided with accommodating chambers for placing circumferential rollers. The accommodating chambers are arranged along the length of the oblique arms. A through hole symmetrical on one side, through which a detachable pin shaft is interspersed, and the pin shaft constitutes the rotating shaft portion of the circumferential roller.
所述构成“V”字架状回转支撑座的两斜臂所成夹角为60°。The included angle formed by the two oblique arms forming the "V" frame-shaped rotary support base is 60°.
所述轴向支撑座外形呈“V”字架状,轴向导轮外形呈柱筒状且其转轴轴线垂直管母轴线布置;所述构成“V”字架状轴向支撑座的两支撑臂构成轴向导轮的轮轴且该两轮轴所成夹角为60°。The shape of the axial support seat is in the shape of a "V" frame, the shape of the axial guide wheel is in the shape of a column, and the axis of its rotating shaft is arranged perpendicular to the axis of the tube mother; the two support arms that constitute the "V" shape of the axial support seat The axle that constitutes the axial guide wheel and the included angle formed by the two axles is 60°.
所述轴向导轮和周向滚轮的轮面所用材质均为耐磨型树脂材料。The materials used for the wheel surfaces of the axial guide wheel and the circumferential roller are all wear-resistant resin materials.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
1)、摒弃了传统支撑结构所导致的无法实现在线连续的一次性焊接的固有缺陷。一方面,通过轴向支撑座的布置,依靠轴向导轮,从而维持了管母的沿其轴向的往复直线动作能力,以便于管母执行焊接前的端部对接等操作。更为重要的是,通过布置有周向滚轮的升降机构,从而在前述管母具备轴向位移能力的同时,又同步的实现了在线的管母周向回转功能。利用周向滚轮与管母外缘的直接接触,从而起到了旋转导向轮的作用,实际上也就是将管母与支撑架间的直接接触变为了可控的滚动接触,进而显然更为方便的实现了管母的转动操作。同时的,升降机构的布置,确保了可按照实际情况在管母旋转和管母平移间随时加以选择的设计思路。这是因为一旦管母需要直线位移,其必然不能与保证其回转的周向滚轮再进行配合,反之亦然。本实用新型通过升降机构的设计,解决了管母焊接时可控的的在线转动和前后轴向移动能力,从而可在无需机械吊起的情况下实现管母的一次性在线焊接目的,焊接速度和质量均可得到显著提升。1) Abandoning the inherent defect of inability to realize online continuous one-time welding caused by the traditional support structure. On the one hand, through the arrangement of the axial support seat and relying on the axial guide wheel, the reciprocating linear motion capability of the tube nut along its axial direction is maintained, so that the tube nut can perform operations such as end butt joints before welding. More importantly, through the arrangement of the hoisting mechanism with circumferential rollers, while the aforementioned pipe nut has the ability to move axially, the online circumferential rotation function of the pipe nut is simultaneously realized. Utilizing the direct contact between the circumferential roller and the outer edge of the tube nut, it plays the role of a rotating guide wheel. In fact, it turns the direct contact between the tube nut and the support frame into a controllable rolling contact, which is obviously more convenient. The rotation operation of the tube mother is realized. At the same time, the arrangement of the lifting mechanism ensures that the design idea can be selected at any time between the rotation of the pipe mother and the translation of the pipe mother according to the actual situation. This is because once the tube nut requires linear displacement, it must not cooperate with the circumferential rollers that ensure its rotation, and vice versa. Through the design of the lifting mechanism, the utility model solves the controllable on-line rotation and front and rear axial movement capabilities during the welding of the pipe mother, so that the purpose of one-time online welding of the pipe mother can be realized without mechanical lifting, and the welding speed can be improved. and quality can be significantly improved.
2)、顶升单元与回转支撑座为本实用新型的核心部分。“V”字架状的回转支撑座,确保了管母在其内放置的转动稳定性。在管母安全放置在回转支撑座内的周向滚轮上时,该处的管母外壁也就稳固的“卡”在其上的两斜臂内侧壁处。顶升单元或为液压顶升单元,从而通过诸如液压缸等动力源的动能驱动,以实现顶升单元的接触面的抬升和降落目的。当然,机械顶升单元如千斤顶等亦可实现上述顶升效果,只需能够确保设计时的按要求实现对于回转支撑座的既定升降效果即可。2), the jacking unit and the rotary support seat are the core parts of the utility model. The "V" frame-shaped rotary support seat ensures the rotation stability of the pipe nut placed inside it. When the pipe nut is safely placed on the circumferential rollers in the slewing support seat, the outer wall of the pipe nut there is also firmly "stuck" on the inner wall of the two oblique arms thereon. The jacking unit may be a hydraulic jacking unit, which is driven by the kinetic energy of a power source such as a hydraulic cylinder to achieve the purpose of lifting and lowering the contact surface of the jacking unit. Of course, a mechanical lifting unit such as a jack can also achieve the above-mentioned lifting effect, as long as it can ensure that the predetermined lifting effect on the slewing support seat is realized as required during design.
3)、本实用新型的优选方案,顶升单元为螺纹千斤顶,也即是机械顶升机构。一方面,机械顶升机构相对于液压等顶升部件而言,其结构更为简单、体积更为小巧而便于携带、维护简单、对周围环境适应性和独立性更强。尤其符合目前电力建设时常处于山地、荒原等复杂建设环境的需求。另一方面,千斤顶的螺纹配合结构,有利于实现对于回转支撑座上接触面托撑高度的精确微调,也就更便于实现多个管母间的高同轴度,最终为后续的管母的精确回转操作提供保证。更具体而言,顶升单元依靠回转支撑座底部处顺延的管状延伸臂、与管状延伸臂间螺纹配合的螺栓柱以及与螺栓柱间回转配合的基座来实现。通过预先设置与螺栓柱间构成棘轮棘爪配合的摇柄部,每当需要实现升降机构动作时,摇动摇柄部,摇柄部与螺栓柱间产生啮合并驱动螺栓柱产生转动,螺栓柱相对基座和延伸臂的转动驱动延伸臂产生升降动作,从而也就随之实现位于延伸臂上的与之固接的回转支撑座的升降动作,最终确保了对于接触面上的管母的抬升和下路需要。螺栓柱与摇柄部间的棘轮棘爪动作,有利于实现以小范围的动作摆动来提供回转支撑座的顶升动力,并同步确保顶升单元的精准动作,这在本身操作范围就狭小的管母焊接场合时尤为重要。3) In the preferred solution of the present utility model, the jacking unit is a threaded jack, that is, a mechanical jacking mechanism. On the one hand, compared with hydraulic and other lifting components, the mechanical jacking mechanism has a simpler structure, smaller volume, easy portability, simple maintenance, and stronger adaptability and independence to the surrounding environment. Especially in line with the current needs of complex construction environments such as mountains and wastelands where power construction is often located. On the other hand, the thread fit structure of the jack is conducive to the precise fine-tuning of the support height of the contact surface on the slewing support seat, and it is more convenient to achieve high coaxiality between multiple pipe nuts, and ultimately provide the support for the subsequent pipe nuts. Precise rotary operation is guaranteed. More specifically, the jacking unit is realized by means of a continuous tubular extension arm at the bottom of the slewing support base, a bolt column threadedly engaged with the tubular extension arm, and a base rotationally engaged with the bolt column. By pre-setting the rocker part that cooperates with the ratchet and pawl between the bolt columns, whenever it is necessary to realize the movement of the lifting mechanism, the rocker part is shaken, and the rocker part and the bolt column are meshed to drive the bolt column to rotate, and the bolt column is relatively The rotation of the base and the extension arm drives the extension arm to produce a lifting action, thereby also realizing the lifting action of the rotary support seat fixed to it on the extension arm, and finally ensuring the lifting of the pipe nut on the contact surface and Road needs. The ratchet pawl action between the bolt column and the crank handle is beneficial to provide the lifting power of the slewing support base with a small range of movement swing, and simultaneously ensure the precise movement of the jacking unit, which is narrow in its own operating range It is especially important in pipe mother welding occasions.
4)、基座与螺栓柱间的回转动作以推力轴承的轴承转动配合来实现。推力轴承自身可承受极大的轴向推力,对于主要承受向下压力的延伸臂和螺栓柱而言,其显然极为适用。4) The rotary action between the base and the bolt column is realized by the bearing rotation cooperation of the thrust bearing. Thrust bearings, by themselves, are capable of very high axial thrust and are obviously very useful for extension arms and stud columns which are primarily under downward pressure.
5)、为保证延伸臂和回转支撑座动作路径的一致性,此处以导向槽配合螺栓柱侧面处的导向块,从而构成沿铅垂方向的导轨式配合关系,最终确保延伸臂乃至回转支撑座能够始终沿铅垂方向作往复动作。回转支撑座上的固定环,确保了其与延伸臂间的分体式的固接配合,以进一步的细化其组成结构。5) In order to ensure the consistency of the movement path of the extension arm and the slewing support seat, the guide groove is used to cooperate with the guide block on the side of the bolt column to form a guide rail type matching relationship along the vertical direction, and finally ensure that the extension arm and even the slewing support seat It can always reciprocate along the vertical direction. The fixed ring on the slewing support seat ensures the split fixed fit between it and the extension arm, so as to further refine its composition structure.
6)、周向滚轮,实际可设置为沿回转支撑座的斜臂长度方向布置的多个。本实用新型通过可拔插的销轴以及容纳腔的布置,甚至可将周向滚轮缩减为一对。在需要时,即可通过销轴的插接,从而实现周向滚轮于容纳腔不同位置处的定位安装功能。这样,不但仍能保证对于指定直径管母的稳固支撑需要,同时减少了滚轮数目,简化了整体结构,从而也避免了过多滚轮间所带来的彼此位置干涉现象,一举多得。6) The circumferential rollers can actually be arranged in multiples arranged along the length direction of the oblique arm of the slewing support seat. The utility model can even reduce the circumferential rollers to a pair through the arrangement of the detachable pin shaft and the accommodating cavity. When needed, the positioning and installation function of the circumferential rollers at different positions in the accommodation cavity can be realized through the insertion of the pin shafts. In this way, not only can the stable support requirements for the specified diameter pipe nut be guaranteed, but also the number of rollers is reduced, and the overall structure is simplified, thus avoiding the mutual position interference phenomenon caused by too many rollers.
7)、轴向支撑座其外框架的形状和构造均与回转支撑座吻合,各斜臂及支撑臂间的夹角也均为指定角度,从而便于在回转支撑座抬升时,其上的接触面在越过托撑部高度后,能够瞬间整体的顶起管母,以确保对于管母的稳定抬升效果,其工作可靠稳定而效率高。7) The shape and structure of the outer frame of the axial support seat are consistent with the rotary support seat, and the angles between the oblique arms and the support arms are also specified angles, so that when the rotary support seat is lifted, the contact on it After the surface crosses the height of the supporting part, it can instantly jack up the pipe mother as a whole to ensure a stable lifting effect on the pipe mother, and its work is reliable, stable and efficient.
8)、轴向导轮和周向滚轮的轮面材质均选用耐磨型树脂材料,保证了对于铝制管母外壁的保护效果,避免了两者间传统刚性配合所产生的对于管母外壁的硬性刮擦现象。耐磨型树脂材料的软质性也利于增大轮体与管母外壁间的接触面积,其使用强度高、耐磨性好,转动灵活,在管母移动和旋转中对管型母线表面无任何损伤,工作性能极佳。8) The wheel surface materials of the axial guide wheel and the circumferential roller are all made of wear-resistant resin material, which ensures the protection effect on the outer wall of the aluminum pipe mother and avoids the damage to the outer wall of the pipe mother caused by the traditional rigid fit between the two. Hard scratches. The softness of the wear-resistant resin material is also conducive to increasing the contact area between the wheel body and the outer wall of the pipe mother. It has high service strength, good wear resistance, and flexible rotation. During the movement and rotation of the pipe mother, there is no impact on the surface of the pipe busbar. No damage, works great.
附图说明Description of drawings
图1为轴向支撑座的正面视图;Figure 1 is a front view of the axial support seat;
图2为顶升机构的正面视图;Fig. 2 is the front view of jacking mechanism;
图3为轴向支撑座和顶升机构组装完成后的侧视图;Fig. 3 is a side view after the assembly of the axial support seat and the jacking mechanism is completed;
图4为图3去除摇柄部和轴向导轮后的俯视图。Fig. 4 is a top view of Fig. 3 after removing the handle portion and the axial guide wheel.
图示各标号与本实用新型的各部件名称对应关系如下:The corresponding relationship between each label in the illustration and the name of each part of the present utility model is as follows:
a-容纳腔 b-管母a-Accommodating cavity b-Tube mother
10-轴向支撑座 11-轴向导轮 12-导向槽 13-支撑臂10-Axial support seat 11-Axial guide wheel 12-Guide groove 13-Support arm
20-回转支撑座20-rotary support seat
21-周向滚轮 22-斜臂 23-固定环 24-贯穿孔 25-销轴21-circumferential roller 22-oblique arm 23-fixed ring 24-through hole 25-pin shaft
30-顶升单元 31-延伸臂 32-螺栓柱 32a导向块 33-摇柄部30-Jacking unit 31-Extension arm 32-Bolt column 32a Guide block 33-Crank handle
40-基座 41-推力轴承40-base 41-thrust bearing
具体实施方式Detailed ways
为便于理解,此处结合图示对本实用新型的具体结构及工作流程作以下进一步阐述:For ease of understanding, the concrete structure and work flow of the present utility model are further elaborated below in conjunction with the diagrams here:
本实用新型的具体构造如图1-4所示,包括基座40,基座40上沿管母轴向并排布置轴向支撑座10和回转支撑座20,其中回转支撑座20底部固接螺纹千斤顶,也即顶升单元30。螺纹千斤顶配合回转支撑座20构成整个的顶升机构。轴向支撑座10布置外形呈“V”字状的夹口,如图1所示,构成该夹口的两支撑臂13上套设耐磨型树脂材料的辊轮,该辊轮构成轴线垂直管母b轴线的轴向导轮11。回转支撑座20亦布置有外形呈“V”字状的夹口,如图2所示,该夹口和前述轴向支撑座10的夹口均夹角为60°。构成回转支撑座20的夹口的两斜臂22均为具备空心状容纳腔a的支架结构。容纳腔a沿管母b轴向方向贯穿布置多个贯穿孔24。容纳腔a内可放置周向滚轮21,周向滚轮21的轮轴即为穿插在贯穿孔24处的销轴25。每当需要在指定贯穿孔24处安置周向滚轮21,只需拔出销轴25并将周向滚轮21放置于容纳腔a的该贯穿孔24对应位置时,再插入销轴25即可,操作简便快捷。The specific structure of the utility model is shown in Figures 1-4, including a base 40, on which an axial support seat 10 and a rotary support seat 20 are arranged side by side along the pipe mother axis, wherein the bottom of the rotary support seat 20 is fixedly threaded The jack, that is, the jacking unit 30 . The threaded jack cooperates with the rotary support base 20 to form the whole jacking mechanism. The axial support seat 10 is arranged with a "V"-shaped jaw. As shown in Figure 1, the two support arms 13 forming the jaw are provided with rollers of wear-resistant resin material, and the rollers form a vertical axis. Axial guide wheel 11 of pipe mother b axis. The slewing support base 20 is also provided with a "V"-shaped jaw. As shown in FIG. 2 , the included angle between the jaw and the aforementioned axial support base 10 is 60°. The two oblique arms 22 constituting the jaws of the slewing support base 20 are both bracket structures with a hollow accommodating chamber a. A plurality of through-holes 24 are arranged through the housing chamber a along the axial direction of the tube body b. A circumferential roller 21 can be placed in the accommodating chamber a, and the axle of the circumferential roller 21 is the pin shaft 25 inserted in the through hole 24 . Whenever it is necessary to install the circumferential roller 21 at the designated through hole 24, it is only necessary to pull out the pin shaft 25 and place the circumferential roller 21 at the corresponding position of the through hole 24 of the accommodating cavity a, and then insert the pin shaft 25. It is easy and quick to operate.
顶升单元30也即螺纹千斤顶与回转支撑座20间的整体构造,如图2-3所示,包括沿铅垂方向至上而下布置的回转支撑座20下延伸的固定环23、与固定环23间构成固接配合的管状延伸臂31、与管状延伸臂31间构成同轴螺纹配合的螺栓柱32、与螺栓柱32间构成推力轴承式回转配合的基座40。螺栓柱32与轴向支撑座10的架体间布置导向块32a与导向槽12的导轨式配合,以限定整个顶升单元30的升降路径。螺栓柱32柱面处布置与其构成单向约束的棘轮棘爪配合的摇柄部33,以通过人力手动操作,即可实现螺栓柱32的动作以及回转支撑座20的升降操作。The jacking unit 30, that is, the overall structure between the threaded jack and the rotary support base 20, as shown in Figure 2-3, includes a fixed ring 23 extending from the rotary support base 20 arranged vertically from top to bottom, and a fixed ring 23 form the tubular extension arm 31 that is fixedly connected, the bolt post 32 that forms coaxial threaded cooperation with the tubular extension arm 31 , and the base 40 that forms a thrust bearing rotary fit with the bolt post 32 . The guide block 32 a is arranged between the bolt column 32 and the frame body of the axial support seat 10 to cooperate with the guide groove 12 in a guide rail manner, so as to define the lifting path of the entire jacking unit 30 . A rocker portion 33 is arranged on the cylindrical surface of the bolt column 32 to cooperate with the ratchet pawl constituting one-way restraint, so that the movement of the bolt column 32 and the lifting operation of the rotary support base 20 can be realized through manual operation by manpower.
本实用新型实际工作时,首先将之沿每道管母b轴向依次布置两个以上,以便于实现托撑功能。调低回转支撑座20的托撑高度,以露出轴向支撑座10,各轴向支撑座10间托撑部所在面等高度。根据待放置管母b的直径,确定各回转支撑座20上销轴25与贯穿孔24的对应位置。当开始进行焊接前,先将两管母b依次放置在各轴向支撑座10上,确定两管母b同高度,在其中一个管母的待配合端部套入用于连接两管母b且口径小于各管母b的管母连接筒。通过量取两管母b相邻端面间距等操作,确定两管母b间的位置一致性,再通过推送其中一个无管母连接筒的管母b沿轴向支撑座10的轴向导轮11动作,从而使其对合入前述管母连接筒内,此时两管母b同时套设在管母连接筒内且其两端部间存在焊接间距。在两管母b端部位置对确定后,摇动摇柄部33,抬升回转支撑座20,此时多个本装置应当同步进行或依次轮换进行,并同步以仪器监控两管母b在抬升时的同轴度。两管母b在回转支撑座20的顶升下,脱离轴向支撑座10的托撑部的托撑面,并在回转支撑座20的接触面的顶升下取代上述托撑部,而实现回转支撑座20的接触面与管母b的转动配合。在管母b完全脱离轴向支撑座10的托撑部且回转支撑座20的高度位置调节完毕后,两管母b同轴度稳定,之后即可进行端部焊接操作。焊接一段管母b端部时,直接通过以既定速度不断的周向向管母b施予转动力,管母b即可沿回转支撑座20的周向滚轮21产生动作,从而实现管母b的可控速度转动的一次性焊接效果。During the actual work of the utility model, at first, more than two of them are arranged in sequence along the axial direction of each pipe mother b, so as to realize the support function. Lower the support height of the rotary support base 20 to expose the axial support bases 10, and the planes where the support parts between the axial support bases 10 are at the same height. According to the diameter of the pipe nut b to be placed, the corresponding positions of the pin shaft 25 and the through hole 24 on each rotary support base 20 are determined. Before starting welding, first place the two pipe nuts b on each axial support seat 10 in sequence, make sure that the two pipe nuts b have the same height, and insert the pipe nut b at the end of one of the pipe nuts to be mated to connect the two pipe nuts b And the caliber is smaller than the pipe female connecting cylinder of each pipe female b. By measuring the distance between the adjacent end surfaces of the two pipe nuts b, determine the positional consistency between the two pipe nuts b, and then push one of the pipe nuts b without the pipe mother connecting cylinder along the axial guide wheel 11 of the axial support seat 10 Action, so that it is combined into the aforementioned pipe female connecting cylinder, at this time, the two pipe females b are sleeved in the pipe female connecting cylinder at the same time, and there is a welding distance between the two ends. After the position of the ends of the two pipe nuts b is determined, shake the handle part 33 and lift the rotary support seat 20. At this time, multiple devices should be carried out synchronously or sequentially in rotation, and the instrument should be used to monitor the lifting of the two pipe nuts b synchronously. coaxiality. Under the jacking up of the rotary support base 20, the two tube nuts b break away from the support surface of the support part of the axial support base 10, and replace the above support part under the jacking up of the contact surface of the rotary support base 20 to realize The contact surface of the rotary support seat 20 cooperates with the rotation of the pipe nut b. After the pipe nut b is completely separated from the support portion of the axial support seat 10 and the height position of the rotary support seat 20 is adjusted, the coaxiality of the two pipe nuts b is stable, and then the end welding operation can be performed. When welding the end of a piece of pipe mother b, directly apply rotational force to the pipe mother b at a predetermined speed in the circumferential direction, and the pipe mother b can move along the circumferential roller 21 of the rotary support seat 20, thereby realizing the pipe mother b Controllable speed rotation for one-time welding effect.
由于管母b与周向滚轮21间的滚动配合灵敏性,只需适当施力即可保证管母b的回转操作。甚至可通过在管母外b壁固接转动把手,以进一步方便施力,此处就不再赘述。Due to the sensitivity of the rolling fit between the pipe mother b and the circumferential roller 21, the rotation operation of the pipe mother b can be guaranteed only by applying an appropriate force. It is even possible to fix the rotating handle on the outer b wall of the tube mother to further facilitate the application of force, which will not be repeated here.
为便于进一步理解,此处增加以下实施案例:For further understanding, the following implementation cases are added here:
实施案例:Implementation case:
采用传统管母支撑架焊接工艺:Using the traditional pipe mother support frame welding process:
安徽阜阳(阜二)500千伏变电站采用传统支撑架的焊接方式,我们对其部分管母焊接头焊接时间做了统计,如下表1:Anhui Fuyang (Fuer) 500 kV substation adopts the welding method of the traditional support frame, and we have made statistics on the welding time of some of its pipe mother welding joints, as shown in Table 1 below:
表1:阜阳(阜二)500千伏变电站管母焊接时间统计Table 1: Fuyang (Fuer) 500 kV substation pipe mother welding time statistics
通过上述统计,不难发现,采用传统焊接支撑架的管母焊接安装工艺,平均每个焊接头大约需要耗时2.5h,而整个500kV区管母焊接大约至少需要15天时间,周期极长。Through the above statistics, it is not difficult to find that the welding installation process of the traditional welding support frame takes about 2.5 hours for each welding head, and the welding of the entire 500kV area requires at least 15 days, which is an extremely long cycle.
采用本实用新型的通用型可调式管母焊接托架的焊接工艺:The welding process using the universal adjustable pipe female welding bracket of the utility model:
安徽淮南孔店500千伏变电站为安徽省电力公司2014年投资建设的重点项目之一,本工程500千伏主母线采用斜拉悬吊式管型母线。表2为孔店变500千伏区管母材料统计。Anhui Huainan Kongdian 500 kV substation is one of the key projects invested and constructed by Anhui Electric Power Company in 2014. The 500 kV main bus of this project adopts cable-stayed suspension tubular bus. Table 2 shows the statistics of tube mother materials in the 500 kV area of Kongdian Substation.
表2:淮南孔店500千伏变电站500kV区管母(LDRE-T6Φ250/230)材料统计:Table 2: Material statistics of pipe mother (LDRE-T6Φ250/230) in the 500kV area of Kongdian 500kV substation in Huainan:
在查阅施工图纸中得知500kV区管母跨距53m的共9根,跨距56m的共3根,25m的共6根。依据材料表得出全站管母共计42处焊接点。由上述可知,孔店变管母焊接工作量大,且孔店变电站为迎峰度夏工程,工期较为紧迫。According to the construction drawings, there are 9 pipe busbars with a span of 53m in the 500kV area, 3 pipes with a span of 56m, and 6 pipes with a span of 25m. According to the table of materials, there are a total of 42 welding points in the tube mother of the whole station. From the above, it can be seen that the welding workload of the Kongdian substation is large, and the Kongdian substation is a peak summer project, and the construction period is relatively tight.
在孔店变管母焊接施工时,我们使用了本实用新型的测试结构,并对42处焊接头压接时间进行统计,得出使用本实用新型的通用型可调式管母焊接托架后各管母焊接的时间,具体参见表3。We used the test structure of this utility model during the welding construction of Kongdian variable tube female, and made statistics on the crimping time of 42 welding heads, and obtained that after using the universal adjustable tube female welding bracket of the utility model Please refer to Table 3 for the welding time of pipe mother.
表3:淮南孔店500千伏变电站使用通用型可调式管母焊接托架后管母焊接时间统计Table 3: Statistic of pipe mother welding time after the general-purpose adjustable pipe mother welding bracket is used in Huainan Kongdian 500 kV substation
通过对管母焊接时间的统计可知:相较于传统的焊接支撑架,本实用新型可使平均每处焊接头的焊接时间降低为1.35h,平均焊接时间缩短近一半,其施工总工期也随之骤减,成效显著。According to the statistics of the welding time of the pipe mother: compared with the traditional welding support frame, the utility model can reduce the welding time of each welding joint to 1.35h on average, shorten the average welding time by nearly half, and its total construction period also increases The sudden reduction, the effect is remarkable.
经过项目部质检员、专业监理工程师对焊接完成后的管母焊接处进行检查,其各项指标满足验收规范要求,合格率达到100%,达到预期目标。After the quality inspectors of the project department and professional supervision engineers inspected the welding place of the pipe mother after welding, all indicators met the requirements of the acceptance specification, and the pass rate reached 100%, reaching the expected goal.
通过上述实施例,可以看出,本实用新型具备了纯机械操作、操作简便性高、工作稳定性好、调节精度强、管母平移和旋转幅度可控性高、成本低廉而体积小巧便于携带等诸多优点。焊接一处接头的时间缩短为1.4h左右,同时无需在焊接时执行额外的吊起等操作,实现了在线的一次焊接成型,避免了断弧现象,一次成焊率达到100%。同时,管母在移动中,支撑架也不会对管母外壁造成刮、蹭等划伤现象,亦能适用于不同型号不同直径的管母。本实用新型工作可靠稳定,市场前景广阔。Through the above-mentioned embodiments, it can be seen that the utility model has pure mechanical operation, high ease of operation, good working stability, strong adjustment accuracy, high controllability of the translation and rotation range of the tube mother, low cost, small size and easy to carry and many other advantages. The time for welding a joint is shortened to about 1.4h, and at the same time, there is no need to perform additional operations such as lifting during welding, which realizes online one-time welding forming, avoids the phenomenon of arc break, and the one-time welding rate reaches 100%. At the same time, when the tube nut is moving, the support frame will not cause scratches or scratches on the outer wall of the tube nut, and it can also be applied to different types of tube nuts with different diameters. The utility model has reliable and stable work and broad market prospect.
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| CN201420628194.5U CN204221288U (en) | 2014-10-27 | 2014-10-27 | The female weld brackets of universal adjustable pipe |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104368943A (en) * | 2014-10-27 | 2015-02-25 | 国家电网公司 | Universal adjustable tubular bus welding bracket |
| CN115194398A (en) * | 2022-07-22 | 2022-10-18 | 中国三冶集团有限公司 | Large-scale pipeline butt joint adjusting device and butt joint method |
-
2014
- 2014-10-27 CN CN201420628194.5U patent/CN204221288U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104368943A (en) * | 2014-10-27 | 2015-02-25 | 国家电网公司 | Universal adjustable tubular bus welding bracket |
| CN104368943B (en) * | 2014-10-27 | 2016-01-27 | 国家电网公司 | The female weld brackets of universal adjustable pipe |
| CN115194398A (en) * | 2022-07-22 | 2022-10-18 | 中国三冶集团有限公司 | Large-scale pipeline butt joint adjusting device and butt joint method |
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