CN204220956U - A kind of die casting with Local cooling - Google Patents

A kind of die casting with Local cooling Download PDF

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Publication number
CN204220956U
CN204220956U CN201420529753.7U CN201420529753U CN204220956U CN 204220956 U CN204220956 U CN 204220956U CN 201420529753 U CN201420529753 U CN 201420529753U CN 204220956 U CN204220956 U CN 204220956U
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China
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cover half
dynamic model
cooling core
local cooling
die casting
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CN201420529753.7U
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Chinese (zh)
Inventor
于树远
王洪
张志敏
刘士涛
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TIANJIN FALI AUTOMOBILE DIE CASTING FACTORY
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TIANJIN FALI AUTOMOBILE DIE CASTING FACTORY
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Abstract

The utility model discloses a kind of die casting with Local cooling.Comprise a dynamic model and a cover half.When described dynamic model and cover half matched moulds, between dynamic model and cover half, form a die cavity.Dynamic model and cover half are provided with the washboard structure of occlusion mutually.Dynamic model is provided with Local cooling core and slide block, and position corresponding with slide block on described cover half is provided with slide block draw-in groove.Mold cavity is stretched in described Local cooling core one end, and other end end is provided with a water inlet and a delivery port, is provided with water return pipeline in described cooling core inside, and described water inlet is connected with strong cooling water circulation equipment by pipeline with delivery port.Cover half is provided with a charging aperture, and cover half is also provided with a sprue bush with corresponding position, and running channel is positioned at sprue bush.The beneficial effects of the utility model are: can effectively prevent from occurring foundry goods shrinkage cavity phenomenon in press casting procedure; Reduce pulling of the non-finished surface of product; Increase the core life-span; Improve yield rate, increase economic benefit.

Description

一种带有局部冷却的压铸模具A die-casting mold with partial cooling

技术领域technical field

本实用新型涉及材料加工成型领域,特别涉及一种压铸模具。The utility model relates to the field of material processing and molding, in particular to a die-casting mold.

背景技术Background technique

压铸全称压力铸造,压铸是一种金属铸造工艺,是指将熔融合金在高压、高速条件下填充模具型腔,并在高压下冷却成型的铸造方法,是铸造工艺中应用最广、发展速度最快的金属热加工成形工艺方法之一。随着压铸设备和工艺技术水平不断提高,压铸产品的应用范围在现有基础上仍将不断扩大。The full name of die-casting is pressure casting. Die-casting is a metal casting process. It refers to the casting method that fills the mold cavity with molten alloy under high pressure and high speed, and cools it under high pressure. It is the most widely used and fastest-growing casting process. One of the fastest metal hot forming process methods. With the continuous improvement of die-casting equipment and process technology, the application range of die-casting products will continue to expand on the existing basis.

但是压铸件存在缩孔缩松问题是一个普遍的现象,型芯易与熔融金属熔液粘结,会造成产品非加工表面的拉伤。而压铸件缩孔缩松产生的原因是由于金属熔体充型以后,由液相转变成固相时必然存在的变相收缩,由于压铸件的特点是从外向内冷却,当铸件壁厚较大时,出现缩孔现象是必然的。However, it is a common phenomenon that die castings have shrinkage cavities and porosity. The core is easy to bond with the molten metal, which will cause strain on the non-processed surface of the product. The cause of shrinkage cavity and porosity in die castings is due to the inevitable shrinkage in disguise when the metal melt changes from liquid phase to solid phase after filling. Since die castings are characterized by cooling from the outside to the inside, when the wall thickness of the casting is large When the phenomenon of shrinkage cavity is inevitable.

为了能够改善现有产品的缩孔现象,一种采用了局部强冷技术,对模具使用的某些特定型芯通以高压冷却水并保证良好的冷却水循环,使型芯在使用过程中保持温度恒定,从而达到防止压铸过程中出现缩孔的压铸模具成为了解决问题的关键。In order to improve the shrinkage phenomenon of existing products, one adopts local strong cooling technology to pass high-pressure cooling water to some specific cores used in the mold and ensure good cooling water circulation, so that the core can maintain temperature during use. Constant, so as to prevent the die-casting mold from shrinkage cavity in the die-casting process has become the key to solving the problem.

发明内容Contents of the invention

本实用新型的目的在于提供一种带有局部冷却型芯的压铸模具,能够有效的防止压铸过程中出现铸件缩孔现象。The purpose of the utility model is to provide a die-casting mold with a local cooling core, which can effectively prevent shrinkage cavity of the casting during the die-casting process.

为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种带有局部冷却型芯的压铸模具包括:一个动模和一个定模,动模和定模上分别设有两个能够相互咬合的排气搓板结构;当动模与定模合模时,动模与定模之间形成一个模腔;在动模上设有一个局部冷却型芯和一个滑块,在定模上与滑块相对应的位置设有一个滑块卡槽,定模上设有一个进料口。A die-casting mold with a locally cooled core includes: a movable mold and a fixed mold, the movable mold and the fixed mold are respectively provided with two exhaust washboard structures capable of interlocking; when the movable mold and the fixed mold are closed , a mold cavity is formed between the movable mold and the fixed mold; a local cooling core and a slider are provided on the movable mold, and a slider slot is provided on the fixed mold corresponding to the slider, and the fixed mold There is a feeding port on it.

优选的是,所述定模上设有四个导向柱,在动模上与定模相对应的位置设有四个导向套。Preferably, four guide columns are provided on the fixed mold, and four guide sleeves are provided on the movable mold at positions corresponding to the fixed mold.

优选的是,所述冷却型芯一端伸入模腔内部,另一端末端设有一个进水口和一个出水口,在所述冷却型芯内部设有回水管路,所述进水口和出水口通过管路与强冷却水循环设备相连。Preferably, one end of the cooling core extends into the mold cavity, and the other end is provided with a water inlet and a water outlet, and a return water pipeline is provided inside the cooling core, and the water inlet and the water outlet pass through The pipeline is connected with strong cooling water circulation equipment.

优选的是,在所述动模上设有抽真空管道。Preferably, a vacuum pipeline is provided on the movable mold.

优选的是,所述排气搓板结构一端与抽真空管道相连,另一端与模腔相连。Preferably, one end of the exhaust washboard structure is connected to the vacuuming pipeline, and the other end is connected to the mold cavity.

优选的是,在所述动模上与进料口相对应的位置设有一个分流锥,在定模上与动模分流锥相对应的位置还设有一个浇口套。Preferably, a splitter cone is provided at a position corresponding to the feed inlet on the movable mold, and a sprue sleeve is also provided at a position corresponding to the splitter cone of the movable mold on the fixed mold.

优选的是,所述浇道位于浇口套内,并与进料口相匹配。Preferably, the sprue is located in the sprue sleeve and matched with the feed inlet.

优选的是,所述滑块与液压油缸相连。Preferably, the slider is connected with a hydraulic oil cylinder.

本实用新型的有益效果是:能够有效的防止压铸过程中出现铸件缩孔现象;减少型芯粘铝引起产品非加工表面的拉伤;维持型芯的硬度和抗腐蚀性,增加型芯寿命;提高了压铸过程中的成品率,增加企业的经济效益。The beneficial effects of the utility model are: it can effectively prevent the casting shrinkage phenomenon in the die-casting process; reduce the strain on the non-processed surface of the product caused by the sticking of aluminum on the core; maintain the hardness and corrosion resistance of the core and increase the life of the core; The yield rate in the die-casting process is improved, and the economic benefits of the enterprise are increased.

附图说明Description of drawings

图1是本实用新型一种带有局部冷却型芯的压铸模具装配示意图。Figure 1 is a schematic diagram of the assembly of a die-casting mold with a locally cooled core of the present invention.

图2是本实用新型一种带有局部冷却型芯的压铸模具动模示意图。Fig. 2 is a schematic diagram of a movable mold of a die-casting mold with a partially cooled core of the present invention.

图3是本实用新型一种带有局部冷却型芯的压铸模具定模示意图。Fig. 3 is a schematic diagram of a die-casting mold with a partially cooled core of the present invention.

图中:动模1,定模2,模腔3,局部冷却型芯4,进水口5,出水口6,液压油缸7,强冷却水循环设备8,回水管路9,浇道10,进料口11,导向柱12,滑块13,分流锥14,动模第一排气搓板结构15,动模第二排气搓板结构16,溢流道17,导向套18,定模第二排气搓板结构19,定模第一排气搓板结构20,滑块卡槽21。In the figure: movable mold 1, fixed mold 2, mold cavity 3, local cooling core 4, water inlet 5, water outlet 6, hydraulic cylinder 7, strong cooling water circulation equipment 8, return water pipeline 9, sprue 10, feed Port 11, guide column 12, slider 13, diverter cone 14, first exhaust washboard structure 15 of the movable mold, second exhaust washboard structure 16 of the movable mold, overflow channel 17, guide sleeve 18, second exhaust of the fixed mold Washboard structure 19, fixed mold first exhaust washboard structure 20, slide block slot 21.

具体实施方式Detailed ways

下面结合附图对本实用新型做进一步的详细说明:Below in conjunction with accompanying drawing, the utility model is described in further detail:

如图1、图2和图3所示,一种带有局部冷却型芯的压铸模具包括一个动模1和一个定模2。当所述动模1与定模2合模时,动模1与定模2之间形成一个模腔3。在所述动模1上设有动模第一排气搓板结构15和动模第二排气搓板结构16,在所述定模2上设有定模第一排气搓板结构20和定模第二排气搓板结构19,所述动模第一排气搓板结构15和定模第一排气搓板结构20能够相互咬合,所述动模第二排气搓板结构16和定模第二排气搓板结构19能够相互咬合。在所述动模1上设有一个局部冷却型芯4和滑块13,在所述定模2上与滑块13相对应的位置设有一个滑块卡槽21。所述局部增压型芯4的一端伸入所述模腔3的内部,另一端末端设有一个进水口5和一个出水口6,在所述局部冷却型芯4内部设有回水管路9,所述进水口5和出水口6通过管路与强冷却水循环设备8相连。定模2上设有一个进料口11。在所述动模1上与进料口11相对应的位置设有一个分流锥14,在定模2上与动模1的分流锥14相对应的位置还设有一个浇口套,所述进料口11和浇道10位于浇口套内。As shown in Figure 1, Figure 2 and Figure 3, a die-casting mold with a locally cooled core includes a moving mold 1 and a fixed mold 2. When the movable mold 1 and the fixed mold 2 are closed, a mold cavity 3 is formed between the movable mold 1 and the fixed mold 2 . The first exhaust washboard structure 15 of the movable mold and the second exhaust washboard structure 16 of the movable mold are arranged on the movable mold 1, and the first exhaust washboard structure 20 of the fixed mold and the first exhaust washboard structure 20 of the fixed mold are arranged on the fixed mold 2. The second exhaust washboard structure 19, the first exhaust washboard structure 15 of the movable mold and the first exhaust washboard structure 20 of the fixed mold can engage with each other, the second exhaust washboard structure 16 of the movable mold and the second row of exhaust washboard structure 16 of the fixed mold The air washboard structures 19 can engage with each other. A local cooling core 4 and a slider 13 are arranged on the movable mold 1 , and a slider locking groove 21 is arranged on the fixed mold 2 at a position corresponding to the slider 13 . One end of the local pressurized core 4 extends into the mold cavity 3, and the other end is provided with a water inlet 5 and a water outlet 6, and a return water pipeline 9 is provided inside the local cooling core 4 , the water inlet 5 and the water outlet 6 are connected to the strong cooling water circulation equipment 8 through pipelines. A feeding port 11 is provided on the fixed mold 2 . A splitter cone 14 is provided at a position corresponding to the feed inlet 11 on the movable mold 1, and a sprue sleeve is also provided at a position corresponding to the splitter cone 14 of the movable mold 1 on the fixed mold 2. The feed port 11 and the runner 10 are located in the sprue sleeve.

在所述动模1上设有四个导向柱12,在定模2上与动模1上导向柱12相对应的位置分别设有四个导向套18。在所述动模1上设有溢流道17。所述排气搓板结构咬合后,排气搓板结构的一端与模腔3相连,搓板结构的另一端与外部的抽真空装置相连。所述滑块13与液压油缸7相连。此外,在所述动模1和定模2上还分别设有冷却水管道。Four guide columns 12 are arranged on the movable mold 1 , and four guide sleeves 18 are respectively arranged on the positions corresponding to the guide columns 12 on the movable mold 1 on the fixed mold 2 . An overflow channel 17 is provided on the movable mold 1 . After the exhaust washboard structure is engaged, one end of the exhaust washboard structure is connected to the mold cavity 3, and the other end of the washboard structure is connected to an external vacuum device. The slider 13 is connected with the hydraulic cylinder 7 . In addition, cooling water pipes are respectively provided on the movable mold 1 and the fixed mold 2 .

在使用过程中,通过导向柱12和导向套18的定位,所述动模1和定模2合模,所述滑块13嵌入所述滑块卡槽21中,在锁模力的作用下,所述动模1与定模2紧密闭合。在动模1和定模2之间形成一个模腔3,将熔融的金属液沿所述进料口11,经浇道10注入模腔3内。所述排气搓板结构一端与模腔3相连,另一端与外部抽真空装置相连,可将模腔3内的多余气体排出,在所述动模1和定模2上的设有冷却水管道连同所述局部冷却型芯4一同为模具降温。由于设有的局部冷却型芯4通过所述进水口5和出水口6与强冷却水循环装置8相连,在局部冷却型芯4内部的回水管路9中,循环有高压冷却水,使所述局部冷却型芯4在整个过程中保持温度恒定,这就避免了由于铸件的局部比较厚,出现缩孔的现象。所述动模1与定模2开模,所述滑块13在液压油缸7的作用下抽出,机床顶出机构将铸件顶出,完成压铸过程。During use, through the positioning of the guide column 12 and the guide sleeve 18, the movable mold 1 and the fixed mold 2 are closed, the slider 13 is embedded in the slider slot 21, and under the action of the clamping force , the movable mold 1 and the fixed mold 2 are tightly closed. A mold cavity 3 is formed between the movable mold 1 and the fixed mold 2 , and the molten metal is injected into the mold cavity 3 through the runner 10 along the inlet 11 . One end of the exhaust washboard structure is connected to the mold cavity 3, and the other end is connected to an external vacuum device to discharge excess gas in the mold cavity 3. Cooling water pipes are provided on the movable mold 1 and the fixed mold 2 Together with the local cooling core 4, the temperature of the mold is lowered. Since the provided local cooling core 4 is connected to the strong cooling water circulation device 8 through the water inlet 5 and the water outlet 6, high-pressure cooling water is circulated in the return water pipeline 9 inside the local cooling core 4, so that the The temperature of the local cooling core 4 is kept constant throughout the process, which avoids the phenomenon of shrinkage cavity due to the relatively thick part of the casting. The movable mold 1 and the fixed mold 2 are opened, the slider 13 is pulled out under the action of the hydraulic cylinder 7, and the ejector mechanism of the machine tool ejects the casting to complete the die-casting process.

尽管本实用新型的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本实用新型的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本实用新型并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present utility model has been disclosed as above, it is not limited to the use listed in the description and the implementation, and it can be applied to various fields suitable for the present utility model. For those familiar with the art, Further modifications can be readily effected, so the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the claims and their equivalents.

Claims (8)

1. with a die casting for Local cooling core, it is characterized in that, comprising: a dynamic model and a cover half, dynamic model and cover half are respectively equipped with two exhaust washboard structures that can mutually be engaged; When dynamic model and cover half matched moulds, between dynamic model and cover half, form a die cavity; Dynamic model is provided with a Local cooling core and a slide block, and position corresponding with slide block on cover half is provided with a slide block draw-in groove, and cover half is provided with a charging aperture.
2. the die casting with Local cooling core according to claim 1, is characterized in that: described cover half is provided with four leads, and position corresponding with cover half on dynamic model is provided with four fairleads.
3. the die casting with Local cooling core according to claim 1 and 2, it is characterized in that: mold cavity is stretched in described cooling core one end, other end end is provided with a water inlet and a delivery port, be provided with water return pipeline in described cooling core inside, described water inlet is connected with strong cooling water circulation equipment by pipeline with delivery port.
4. the die casting with Local cooling core according to claim 3, is characterized in that: on described dynamic model, be provided with vacuum lead.
5. the die casting with Local cooling core according to claim 4, is characterized in that: one end of described exhaust washboard structure is connected with vacuum lead, and the other end is connected with die cavity.
6. the die casting with Local cooling core according to claim 5, is characterized in that: on described cover half, be provided with a charging aperture, and the dynamic model position corresponding with charging aperture is provided with a spreader.
7. the die casting with Local cooling core according to claim 6, is characterized in that: position corresponding with spreader on described cover half is also provided with a sprue bush, and running channel is positioned at sprue bush.
8. the die casting with Local cooling core according to claim 7, is characterized in that: described slide block is connected with hydraulic jack.
CN201420529753.7U 2014-09-15 2014-09-15 A kind of die casting with Local cooling Expired - Fee Related CN204220956U (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105562654A (en) * 2015-12-22 2016-05-11 宁波大红鹰学院 Right-angle die-casting mold core pulling device provided with two sliding blocks
CN106424640A (en) * 2016-08-31 2017-02-22 宁波博大机械有限公司 Filter cleaner base shell mould
CN106424642A (en) * 2016-09-23 2017-02-22 浙江亚路铸造股份有限公司 Die casting technique for all-aluminum cylinder body of automobile air conditioner compressor
CN106424639A (en) * 2016-08-31 2017-02-22 宁波博大机械有限公司 Die for upper cover of oil cooler
CN106694846A (en) * 2016-12-27 2017-05-24 高州市金松铸造有限公司 Multi-pouring-gate die-casting die
CN106735063A (en) * 2016-12-27 2017-05-31 高州市金松铸造有限公司 Cooling die casting
CN106735064A (en) * 2016-12-27 2017-05-31 高州市金松铸造有限公司 Die casting
CN106825484A (en) * 2016-12-28 2017-06-13 宁波臻至机械模具有限公司 It is a kind of to vacuumize lateral pressing structure of shoe for manufacture water-cooled clutch housing
CN107931561A (en) * 2017-11-16 2018-04-20 中山市华志模具精密设备科技有限公司 A guiding mechanism for a mold slider
CN110947918A (en) * 2019-12-19 2020-04-03 曹晓东 Casting die for bent pipe castings

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105562654A (en) * 2015-12-22 2016-05-11 宁波大红鹰学院 Right-angle die-casting mold core pulling device provided with two sliding blocks
CN106424640A (en) * 2016-08-31 2017-02-22 宁波博大机械有限公司 Filter cleaner base shell mould
CN106424639A (en) * 2016-08-31 2017-02-22 宁波博大机械有限公司 Die for upper cover of oil cooler
CN106424640B (en) * 2016-08-31 2018-06-05 宁波博大机械有限公司 A kind of cleaner case housing mould
CN106424639B (en) * 2016-08-31 2018-07-03 宁波博大机械有限公司 A kind of oil cooler top cover die
CN106424642A (en) * 2016-09-23 2017-02-22 浙江亚路铸造股份有限公司 Die casting technique for all-aluminum cylinder body of automobile air conditioner compressor
CN106694846A (en) * 2016-12-27 2017-05-24 高州市金松铸造有限公司 Multi-pouring-gate die-casting die
CN106735063A (en) * 2016-12-27 2017-05-31 高州市金松铸造有限公司 Cooling die casting
CN106735064A (en) * 2016-12-27 2017-05-31 高州市金松铸造有限公司 Die casting
CN106825484A (en) * 2016-12-28 2017-06-13 宁波臻至机械模具有限公司 It is a kind of to vacuumize lateral pressing structure of shoe for manufacture water-cooled clutch housing
CN107931561A (en) * 2017-11-16 2018-04-20 中山市华志模具精密设备科技有限公司 A guiding mechanism for a mold slider
CN110947918A (en) * 2019-12-19 2020-04-03 曹晓东 Casting die for bent pipe castings

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