CN204220852U - The straightener of steel-cored aluminium strand - Google Patents

The straightener of steel-cored aluminium strand Download PDF

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Publication number
CN204220852U
CN204220852U CN201420632588.8U CN201420632588U CN204220852U CN 204220852 U CN204220852 U CN 204220852U CN 201420632588 U CN201420632588 U CN 201420632588U CN 204220852 U CN204220852 U CN 204220852U
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China
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steel
aluminum
cored
utility
clamping device
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Expired - Fee Related
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CN201420632588.8U
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Chinese (zh)
Inventor
刘晓华
高辉
马慧聪
王晓铮
白红雨
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ZHENGZHOU HUALI CABLE CO Ltd
Zhengzhou Power Supply Co of State Grid Henan Electric Power Co Ltd
State Grid Corp of China SGCC
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ZHENGZHOU HUALI CABLE CO Ltd
Zhengzhou Power Supply Co of Henan Electric Power Co
State Grid Corp of China SGCC
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Publication of CN204220852U publication Critical patent/CN204220852U/en
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Abstract

本实用新型是一种钢芯铝绞线的矫直装置。本实用新型的旨在解决现有技术中人工将握弯的钢芯铝绞线捏直费工费力的问题。本实用新型括以正反转电机为动力源的固定装置、该固定装置所在的机架、和机架另一端安装在夹紧装置,在固定装置和夹紧装置上都设有固定钢芯铝绞线的固定端。本实用新型的有益效果在于:设计了能利用机械将钢芯铝绞线矫直的仪器,从而避免了工人的繁复劳动;整体结构简单成本低,且其上安装有适时测量张力的装置。

The utility model relates to a straightening device for steel-cored aluminum stranded wires. The purpose of the utility model is to solve the labor-intensive problem in the prior art of manually pinching the bent aluminum-reinforced steel-cored stranded wire. The utility model includes a fixing device with a forward and reverse motor as a power source, a frame where the fixing device is located, and the other end of the frame is installed on a clamping device, and a fixed steel core aluminum alloy is arranged on the fixing device and the clamping device. The fixed end of the twisted wire. The beneficial effect of the utility model lies in that: an instrument capable of straightening the steel-reinforced aluminum stranded wire by a machine is designed, thereby avoiding laborious labor of workers; the overall structure is simple and low in cost, and a device for timely measuring tension is installed on it.

Description

钢芯铝绞线的矫直装置Straightening device for ACSR

技术领域 technical field

本实用新型涉及一种矫直装置,具体来讲涉及一种钢芯铝绞线的矫直装置。 The utility model relates to a straightening device, in particular to a straightening device for steel-cored aluminum stranded wires.

背景技术 Background technique

钢芯铝绞线,是单层或多层铝股线绞合在镀锌钢芯线外的加强型导线。主要应用于电力和输电线路行业。它内部是钢“芯”,外部是用铝线通过绞合方式缠绕在钢芯周围;钢芯主要起增加强度的作用,铝绞线主要起传送电能的作用;而在钢芯铝绞线的最外则涂覆一层锌层,可以避免内部芯线的氧化。 Steel-cored aluminum stranded wire is a reinforced wire with single or multi-layer aluminum strands twisted outside the galvanized steel core wire. Mainly used in electric power and transmission line industry. It has a steel "core" inside, and aluminum wires are twisted around the steel core on the outside; the steel core mainly plays the role of increasing strength, and the aluminum stranded wire mainly plays the role of transmitting electric energy; The outermost layer is coated with a layer of zinc to avoid oxidation of the inner core wire.

钢芯铝绞线在实际生产中,有时需要检测表面镀锌层的质量,从而判断该钢芯铝绞线的具体组成及相关的技术数据。该检测过程一般是通过溶液对钢芯铝绞线表面的镀锌层进行溶解,计算溶解前后的质量差来计算镀锌层的厚度和质量,具体的,多为将钢芯铝绞线缠成管状,可以放入圆柱形烧杯进行溶解。但是在检测完毕后,要对该管状的钢芯铝绞线的形状进行复原,在现有的技术中,复原的过程多是工人用手对线材进行手工捏直,该过程费时费力,而且工人容易受到伤害。 In the actual production of ACSR, sometimes it is necessary to detect the quality of the surface galvanized layer, so as to judge the specific composition and related technical data of the ACSR. The detection process generally dissolves the galvanized layer on the surface of the steel-cored aluminum stranded wire through the solution, and calculates the thickness and quality of the galvanized layer by calculating the quality difference before and after the dissolution. Specifically, the steel-cored aluminum stranded wire is wound into a Tubular, can be placed into a cylindrical beaker for dissolution. However, after the inspection is completed, the shape of the tubular ACSR should be restored. In the existing technology, the restoration process is mostly that the workers manually straighten the wires with their hands. This process is time-consuming and laborious, and the workers vulnerable.

发明内容 Contents of the invention

本实用新型旨在解决现有技术中人工将握弯的钢芯铝绞线捏直费工费力的问题,提供一种钢芯铝绞线的矫直装置。 The utility model aims to solve the labor-intensive problem in the prior art of manually kneading bent aluminum-cored aluminum strands, and provides a straightening device for aluminum-cored steel strands.

为实现上述目标,本实用新型的内容在于: For realizing above-mentioned object, content of the present utility model is:

设计一种钢芯铝绞线的矫直装置,包括以正反转电机为动力源的固定装置、该固定装置所在的机架、和机架另一端安装的夹紧装置,在所述固定装置和夹紧装置上都设有固定钢芯铝绞线的固定端。所述夹紧装置包括上、下两个夹紧块,在该两个夹紧块间安装有紧定螺钉。 Design a straightening device for steel-cored aluminum strands, including a fixing device with a forward and reverse motor as the power source, a frame where the fixing device is located, and a clamping device installed at the other end of the frame. Both the clamping device and the clamping device are provided with a fixed end for fixing the steel-cored aluminum stranded wire. The clamping device includes two clamping blocks, an upper and a lower one, and a set screw is installed between the two clamping blocks.

优选的,所述夹紧装置与机架间为滑动配合。 Preferably, the clamping device is in sliding fit with the frame.

优选的,所述夹紧装置上安装有测力计。 Preferably, a force gauge is installed on the clamping device.

或者,所述夹紧装置为带有通孔的半圆头板,该半圆头板沿所述通孔的弦分成可拆卸的两部分。 Alternatively, the clamping device is a half-round head plate with a through hole, and the half-round head plate is divided into two detachable parts along the chord of the through hole.

在所述固定装置和夹紧装置间还设有导向装置,该导向装置为带有通孔的导向板,该导向板形成对所述钢芯铝绞线位移通道的支撑,所述通孔与钢芯铝绞线线径对应。 A guide device is also provided between the fixing device and the clamping device, the guide device is a guide plate with a through hole, the guide plate forms a support for the displacement channel of the aluminum cored steel wire, the through hole and the Corresponds to the wire diameter of the steel-reinforced aluminum stranded wire.

本实用新型的有益效果在于: The beneficial effects of the utility model are:

设计了能利用机械将钢芯铝绞线矫直的仪器,从而避免了工人的繁复劳动; Designed an instrument that can straighten steel-reinforced aluminum strands by machinery, thus avoiding the laborious labor of workers;

    整体结构简单,制造成本低,且其上安装有适时测量张力的装置。 The overall structure is simple, the manufacturing cost is low, and a device for timely measuring tension is installed on it.

附图说明 Description of drawings

图1为本实用新型钢芯铝绞线的矫直装置整体结构主视图; Fig. 1 is the front view of the overall structure of the straightening device of the utility model aluminum-steel wire;

图2为本实用新型钢芯铝绞线的矫直装置整体结构俯视图; Fig. 2 is a top view of the overall structure of the straightening device of the utility model aluminum-steel wire;

图3为本实用新型钢芯铝绞线的矫直装置整体结构轴测视图; Fig. 3 is an axonometric view of the overall structure of the straightening device of the utility model aluminum-steel wire;

图4为本实用新型钢芯铝绞线的矫直装置另一固定装置的示意图; Fig. 4 is a schematic diagram of another fixing device of the straightening device of the utility model aluminum stranded wire;

上述图中未画出导向装置; The guiding device is not shown in the above figure;

     图中各部件名称:1.钢芯铝绞线;2.固定装置;3.机架;4.夹紧装置;5.槽;41.紧定螺钉;42.上夹块;43.下夹块。 The names of the components in the figure: 1. ACSR; 2. Fixing device; 3. Rack; 4. Clamping device; 5. Groove; 41. Set screw; 42. Upper clamp block; 43. Lower clamp piece.

具体实施方式 Detailed ways

下面结合附图对本实用新型作进一步的说明: Below in conjunction with accompanying drawing, the utility model is further described:

实施例1:一种钢芯铝绞线的矫直装置,参见图1至图3,设包括以正反转电机为动力源的固定装置2、该固定装置2所在的机架3、和机架3另一端安装的夹紧装置4,在固定装置2和夹紧装置4上都设有固定钢芯铝绞线的固定端。夹紧装置4与机架间为滑动配合。 Embodiment 1: A straightening device for steel-cored aluminum stranded wire, referring to Fig. 1 to Fig. 3, it is provided to include a fixing device 2 using a forward and reverse motor as a power source, a frame 3 where the fixing device 2 is located, and a machine The clamping device 4 installed at the other end of the frame 3 is provided with a fixed end for fixing the aluminum stranded wire on the fixing device 2 and the clamping device 4 . Between the clamping device 4 and the frame, it is a sliding fit.

该夹紧装置4能够夹紧被矫直的钢芯铝绞线。 The clamping device 4 can clamp the straightened aluminum-steel conductor.

夹紧装置4上安装有测力计,适时检测线材的张力,防止拉力过大,线材折断。 A dynamometer is installed on the clamping device 4 to detect the tension of the wire rod in time to prevent the wire rod from being broken due to excessive pulling force.

夹紧装置4为带有通孔的半圆头板,该半圆头板沿通孔的弦分成可拆卸的两部分,如图4。当工作完成后,拆卸夹紧装置,可以取出被矫直的钢芯铝绞线。 The clamping device 4 is a half-round head plate with a through hole, and the half-round head plate is divided into two detachable parts along the chord of the through hole, as shown in FIG. 4 . When the work is finished, the clamping device is disassembled, and the straightened ACSR can be taken out.

本实施例中,在固定装置2和夹紧装置4间还设有导向装置,该导向装置为带有通孔的导向板,该导向板形成对钢芯铝绞线位移通道的支撑,通孔与钢芯铝绞线线径对应。在钢芯铝绞线的拉直过程中起到导向的作用。 In this embodiment, a guide device is also provided between the fixing device 2 and the clamping device 4, and the guide device is a guide plate with a through hole, and the guide plate forms a support for the displacement channel of the steel-cored aluminum strand. Corresponds to the wire diameter of the steel-reinforced aluminum stranded wire. It plays a guiding role in the straightening process of the steel-reinforced aluminum strand.

该导向板在附图中没有画出,实际使用中,可以是带有钢芯铝绞线轨道的安装在机架上的导向板,也可以是构成钢芯铝绞线行程通道的支架。 The guide plate is not shown in the accompanying drawings. In actual use, it can be a guide plate installed on a frame with an aluminum-steel wire track, or a support forming a steel-cored aluminum-stranded wire travel channel.

工作过程中,电机正反转带动握弯的钢芯铝绞线旋转,在旋转的过程中,夹紧装置4夹持另一端向外以恒定张力外拉,过程中,转向与之前握弯的螺旋的旋向相反。最终,形成直线形的钢芯铝绞线。 During the working process, the motor rotates forward and reversely to drive the bent aluminum stranded wire to rotate. During the rotation, the clamping device 4 clamps the other end and pulls it outward with a constant tension. The helix is of the opposite direction. In the end, a linear steel-reinforced aluminum strand is formed.

实施例2:本实施例的原理同实施例1,具体不同之处在于,夹紧装置包括上、下两个夹紧块,在该两个夹紧块间安装有紧定螺钉41。紧定螺钉41夹紧后,钢芯铝绞线得到固定。当需要拆卸时,相应的,松开紧定螺钉41。 Embodiment 2: The principle of this embodiment is the same as that of Embodiment 1, except that the clamping device includes two clamping blocks, an upper and a lower one, and a set screw 41 is installed between the two clamping blocks. After the set screw 41 is clamped, the aluminum stranded wire is fixed. When it needs to be disassembled, loosen the set screw 41 accordingly.

最后需说明的是,以上者仅系本实用新型部分实施例,并非用以限制本发明,依据本实用新型的结构及特征,稍加变化修饰而成者,亦应包括在本实用新型范围之内。 Finally, it should be noted that the above are only some embodiments of the present utility model, and are not intended to limit the present invention. According to the structure and characteristics of the present utility model, those modified with slight changes should also be included in the scope of the present utility model. Inside.

Claims (5)

1.一种钢芯铝绞线的矫直装置,其特征在于:包括以正反转电机为动力源的固定装置(2)、安装该固定装置(2)的机架(3)、和安装在机架(3)另一端安装的夹紧装置(4),在所述固定装置(2)和夹紧装置(4)上都设有固定钢芯铝绞线的固定端,所述夹紧装置包括上、下两个夹紧块,在该两个夹紧块间安装有紧定螺钉(41)。 1. A straightening device for steel-cored aluminum stranded wire, characterized in that it includes a fixing device (2) powered by a forward and reverse motor, a frame (3) for installing the fixing device (2), and a mounting The clamping device (4) installed at the other end of the frame (3) is provided with a fixed end for fixing the steel-reinforced aluminum stranded wire on the fixing device (2) and the clamping device (4). The device includes two clamping blocks, an upper and a lower one, and a set screw (41) is installed between the two clamping blocks. 2.如权利要求1所述的钢芯铝绞线的矫直装置,其特征在于:所述夹紧装置(4)与机架间为滑动配合。 2. The straightening device for aluminum steel cored wire according to claim 1, characterized in that: the clamping device (4) is in a sliding fit with the frame. 3.如权利要求2所述的钢芯铝绞线的矫直装置,其特征在于:所述夹紧装置(4)上安装有测力计。 3. The straightening device for aluminum steel cored wire according to claim 2, characterized in that: a force gauge is installed on the clamping device (4). 4.如权利要求3所述的钢芯铝绞线的矫直装置,其特征在于:所述夹紧装置(4)为带有通孔的半圆头板,该半圆头板沿所述通孔的弦分成可拆卸的上、下两个夹紧块。 4. The straightening device for aluminum steel-cored wire according to claim 3, characterized in that: the clamping device (4) is a half-round head plate with a through hole, and the half-round head plate is along the through hole The string is divided into detachable upper and lower clamping blocks. 5.如权利要求4所述的钢芯铝绞线的矫直装置,其特征在于:在所述固定装置(2)和夹紧装置(4)间还设有导向装置,该导向装置为带有通孔的导向板,该导向板形成对所述钢芯铝绞线位移通道的支撑,所述通孔与钢芯铝绞线线径对应。 5. The straightening device for aluminum steel cored wire according to claim 4, characterized in that: there is a guide device between the fixing device (2) and the clamping device (4), and the guide device is a belt There is a guide plate with a through hole, the guide plate forms a support for the displacement channel of the steel-cored aluminum stranded wire, and the said through hole corresponds to the wire diameter of the steel-cored aluminum stranded wire.
CN201420632588.8U 2014-10-29 2014-10-29 The straightener of steel-cored aluminium strand Expired - Fee Related CN204220852U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105790150A (en) * 2016-04-28 2016-07-20 国家电网公司 Cable straightening pulley bracket
CN107591726A (en) * 2017-08-31 2018-01-16 无锡厚发自动化设备有限公司 It is a kind of to use the two-way device for stretching rotating disk and being stretched to core

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105790150A (en) * 2016-04-28 2016-07-20 国家电网公司 Cable straightening pulley bracket
CN105790150B (en) * 2016-04-28 2017-10-13 国家电网公司 A kind of cable aligns pulley bracket
CN107591726A (en) * 2017-08-31 2018-01-16 无锡厚发自动化设备有限公司 It is a kind of to use the two-way device for stretching rotating disk and being stretched to core
CN107591726B (en) * 2017-08-31 2019-10-22 无锡厚发自动化设备有限公司 It is a kind of to use the two-way device for rotating disk being straightened, core being straightened

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Granted publication date: 20150325

Termination date: 20181029