CN204220146U - The pneumatic reinforced adjustment agitator of a kind of industrial chemicals - Google Patents
The pneumatic reinforced adjustment agitator of a kind of industrial chemicals Download PDFInfo
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- CN204220146U CN204220146U CN201420699775.8U CN201420699775U CN204220146U CN 204220146 U CN204220146 U CN 204220146U CN 201420699775 U CN201420699775 U CN 201420699775U CN 204220146 U CN204220146 U CN 204220146U
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- pipeline
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- stirring container
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- 239000003317 industrial substance Substances 0.000 title claims 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000003756 stirring Methods 0.000 abstract description 30
- 238000007789 sealing Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000013064 chemical raw material Substances 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 7
- 239000000126 substance Substances 0.000 description 6
- 239000002994 raw material Substances 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 2
- 238000001139 pH measurement Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000013019 agitation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Accessories For Mixers (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本实用新型公开了一种化工原料气动加料调节搅拌器，包括支架、搅拌容器、计量泵、计量罐、空压机、控制部、水泵和电磁阀，所述水泵与计量罐通过管路连接，所述水泵与计量罐之间的管路上安装有电磁阀，所述计量罐与搅拌容器通过管路连接，所述计量罐与搅拌容器之间的管路上设置有计量表，所述计量罐与空压机通过管路连接，所述控制部安装在计量罐上，控制部包括显示屏、处理器、存储器和输入键，所述搅拌容器上设置有卸料口和投料口，所述投料口上设置有投料口密封盖，所述变速箱与电机连接。本实用新型能够设定PH值，传感器通过自动检测，自动添加调节溶液，自动化程度高，人工劳动强度小，效率高，调节精度高，能够大大节省生产成本。
The utility model discloses a chemical raw material pneumatic feed adjustment agitator, which comprises a bracket, a stirring container, a metering pump, a metering tank, an air compressor, a control part, a water pump and an electromagnetic valve. The water pump is connected to the metering tank through a pipeline. A solenoid valve is installed on the pipeline between the water pump and the metering tank, the metering tank is connected to the stirring container through a pipeline, a meter is arranged on the pipeline between the metering tank and the stirring container, and the metering tank and the stirring container are connected by a pipeline. The air compressor is connected through pipelines, the control part is installed on the metering tank, the control part includes a display screen, a processor, a memory and an input key, the stirring container is provided with a discharge port and a feeding port, and the feeding port is A sealing cover for the feeding port is provided, and the gearbox is connected with the motor. The utility model can set the pH value, the sensor can automatically add the adjustment solution through automatic detection, has high degree of automation, low labor intensity, high efficiency and high adjustment precision, and can greatly save production cost.
Description
技术领域 technical field
实用本新型涉及化工搅拌设备的技术领域，特别是一种化工原料气动加料调节搅拌器的技术领域。 The utility model relates to the technical field of chemical mixing equipment, in particular to the technical field of a chemical raw material pneumatic feed adjustment agitator.
背景技术 Background technique
化工生产过程中需要将原料混合，并调节混合液的PH值，混合搅拌需要用到搅拌器，搅拌器又称反应釜，反应釜是指具有物理或化学反应的不锈钢容器，根据不同的工艺条件需求进行容器的结构设计与参数配置，设计条件、过程、检验及制造、验收需依据相关技术标准，以实现工艺要求的加热、蒸发、冷却及低高速的混配反应功能。反应过程中的压力要求对容器的设计要求也不尽相同。生产必须严格按照相应的标准加工、检测并试运行。不锈钢反应釜根据不同的生产工艺、操作条件等不尽相同，反应釜的设计结构及参数不同，即反应釜的结构样式不同，属于非标的容器设备。传统的搅拌器搅拌效率较低，需要较长的时间才能够搅拌均匀，密封性较差，对于腐蚀性化工产品，存在较大的安全隐患，PH值调节操作复杂，工作强度大，效率低，市场需要一种密封性好，自动化程度高，搅拌效率高的搅拌器。 In the process of chemical production, it is necessary to mix raw materials and adjust the pH value of the mixed solution. Mixing and agitation requires the use of agitators. Agitators are also called reaction kettles. Reactors refer to stainless steel containers with physical or chemical reactions. According to different process conditions The structural design and parameter configuration of the container are required, and the design conditions, process, inspection, manufacturing, and acceptance must be based on relevant technical standards, so as to realize the heating, evaporation, cooling and low-speed mixing reaction functions required by the process. The pressure requirements in the reaction process also have different requirements on the design of the container. Production must be processed, tested and tested in strict accordance with the corresponding standards. Stainless steel reactors vary according to different production processes and operating conditions. The design structure and parameters of the reactors are different, that is, the structural styles of the reactors are different, and they are non-standard container equipment. The traditional agitator has low stirring efficiency, takes a long time to stir evenly, and has poor sealing performance. For corrosive chemical products, there are great safety hazards. The PH value adjustment operation is complicated, the work intensity is high, and the efficiency is low. The market needs a stirrer with good sealing, high degree of automation and high stirring efficiency.
发明内容 Contents of the invention
本实用新型的目的就是解决现有技术中的问题，提出一种化工原料气动加料调节搅拌器，能够设定PH值，传感器通过自动检测，自动添加调节溶液，自动化程度高，人工劳动强度小，效率高，调节精度高，能够大大节省生产成本。 The purpose of this utility model is to solve the problems in the prior art, and propose a pneumatic feed adjustment mixer for chemical raw materials, which can set the pH value, and the sensor can automatically add the adjustment solution through automatic detection, with high degree of automation and low labor intensity. High efficiency, high adjustment accuracy, can greatly save production costs.
为实现上述目的，本实用新型提出了一种化工原料气动加料调节搅拌器，包括支架、搅拌容器、计量泵、计量罐、空压机、控制部、水泵和电磁阀，所述水泵与计量罐通过管路连接，所述水泵与计量罐之间的管路上安装有电磁阀，所述计量罐与搅拌容器通过管路连接，所述计量罐与搅拌容器之间的管路上设置有计量表，所述计量罐与空压机通过管路连接，所述控制部安装在计量罐上，控制部包括显示屏、处理器、存储器和输入键，所述搅拌容器上设置有卸料口和投料口，所述投料口上设置有投料口密封盖，所述搅拌容器上安装有变速箱，所述变速箱与电机连接。 In order to achieve the above-mentioned purpose, the utility model proposes a pneumatic feed adjustment mixer for chemical raw materials, including a support, a stirring container, a metering pump, a metering tank, an air compressor, a control unit, a water pump and a solenoid valve, the water pump and the metering tank Through the pipeline connection, a solenoid valve is installed on the pipeline between the water pump and the metering tank, the metering tank and the stirring container are connected through a pipeline, and a meter is arranged on the pipeline between the metering tank and the stirring vessel, The metering tank is connected to the air compressor through a pipeline, the control unit is installed on the metering tank, the control unit includes a display screen, a processor, a memory and an input key, and the stirring container is provided with a discharge port and a feed port , the feeding port is provided with a sealing cover for the feeding port, a gearbox is installed on the stirring container, and the gearbox is connected with a motor.
作为优选，所述控制部分别与计量表、电磁阀和水泵通过导线连接。 Preferably, the control part is respectively connected with the meter, the solenoid valve and the water pump through wires.
作为优选，所述搅拌容器下部设置有支架，所述支架的高度为100～200mm。 Preferably, a support is provided at the lower part of the stirring container, and the height of the support is 100-200 mm.
作为优选，所述搅拌容器内设置有搅拌轴，所述搅拌轴与变速箱连接。 Preferably, a stirring shaft is arranged in the stirring container, and the stirring shaft is connected with a gearbox.
作为优选，所述搅拌容器下部安装有PH测量传感器，所述PH测量传感器与控制部通过导线连接。 Preferably, a pH measuring sensor is installed on the lower part of the stirring container, and the pH measuring sensor is connected to the control part through wires.
本实用新型的有益效果：本实用新型通过将计量表、计量罐、空压机、控制部、PH测量传感器应用在搅拌器中，能够先设定搅拌容器内的PH值，传感器通过检测将数据传输给控制部，通过控制相应的部件工作，添加相应的调节溶液，自动化程度高，人工劳动强度小，效率高，同时更加安全。 Beneficial effects of the utility model: the utility model can first set the pH value in the mixing container by applying the meter, the metering tank, the air compressor, the control unit, and the pH measurement sensor in the mixer, and the sensor can pass the data through detection. Transmission to the control department, by controlling the work of the corresponding components, adding the corresponding adjustment solution, the degree of automation is high, the labor intensity is small, the efficiency is high, and it is safer.
本实用新型的特征及优点将通过实施例结合附图进行详细说明。 The features and advantages of the utility model will be described in detail through embodiments in conjunction with the accompanying drawings.
【附图说明】【Description of drawings】
图1是本实用新型一种化工原料气动加料调节搅拌器的主视图。 Fig. 1 is a front view of a chemical raw material pneumatic feeding regulating agitator of the utility model.
图中：1-支架、2-搅拌容器、21-卸料口、22-投料口、23-变速箱、24-电机、25-投料口密封盖、3-计量表、4-计量罐、5-空压机、6-控制部、7-电磁阀、8-水泵、9-PH测量传感器。 In the figure: 1-support, 2-stirring container, 21-discharging port, 22-feeding port, 23-gearbox, 24-motor, 25-feeding port sealing cover, 3-metering meter, 4-metering tank, 5 -air compressor, 6-control unit, 7-solenoid valve, 8-water pump, 9-PH measuring sensor.
【具体实施方式】【Detailed ways】
参阅图1，本实用新型一种化工原料气动加料调节搅拌器，包括支架1、搅拌容器2、计量泵、计量罐4、空压机5、控制部6、水泵8和电磁阀7，所述水泵8与计量罐4通过管路连接，所述水泵8与计量罐4之间的管路上安装有电磁阀7，所述计量罐4与搅拌容器2通过管路连接，所述计量罐4与搅拌容器2之间的管路上设置有计量表3，所述计量罐4与空压机5通过管路连接，所述控制部6安装在计量罐4上，控制部6包括显示屏、处理器、存储器和输入键，所述搅拌容器2上设置有卸料口21和投料口22，所述投料口22上设置有投料口密封盖25，所述搅拌容器2上安装有变速箱23，所述变速箱23与电机24连接。所述控制部6分别与计量表3、电磁阀7和水泵8通过导线连接。所述搅拌容器2下部设置有支架1，所述支架1的高度为100～200mm。所述搅拌容器2内设置有搅拌轴，所述搅拌轴与变速箱23连接。所述搅拌容器2下部安装有PH测量传感器9，所述PH测量传感器9与控制部6通过导线连接。 Referring to Fig. 1, a kind of chemical raw material pneumatic feeding adjustment agitator of the present utility model comprises support 1, stirring container 2, metering pump, metering tank 4, air compressor 5, control part 6, water pump 8 and electromagnetic valve 7, described The water pump 8 is connected to the metering tank 4 through a pipeline, and a solenoid valve 7 is installed on the pipeline between the water pump 8 and the metering tank 4. The metering tank 4 is connected to the stirring container 2 through a pipeline, and the metering tank 4 and the A meter 3 is arranged on the pipeline between the stirring containers 2, the metering tank 4 is connected to the air compressor 5 through a pipeline, the control unit 6 is installed on the metering tank 4, and the control unit 6 includes a display screen, a processor , memory and input keys, the mixing container 2 is provided with a discharge port 21 and a feeding port 22, the feeding port 22 is provided with a feeding port sealing cover 25, and a gearbox 23 is installed on the stirring container 2, so The gearbox 23 is connected with the motor 24. The control unit 6 is respectively connected with the meter 3, the solenoid valve 7 and the water pump 8 through wires. The lower part of the stirring container 2 is provided with a support 1, and the height of the support 1 is 100-200mm. The stirring container 2 is provided with a stirring shaft, and the stirring shaft is connected with a gearbox 23 . A pH measuring sensor 9 is installed at the bottom of the stirring container 2, and the pH measuring sensor 9 is connected with the control unit 6 by wires.
本实用新型工作过程： The working process of the utility model:
本实用新型一种化工原料气动加料调节搅拌器在工作过程中，首先通过控制部6设定目标PH值，然后打开电磁阀7，通过水泵8将配置好的调节液注入计量罐4中，然后关闭电磁阀7，通过空压机5向计量罐4中压入空气，调节液被压入搅拌容器2中，PH测量传感器9将检测的PH数值传输给控制部6，当测量数据与设定数值相同时，空压机5停止工作，当当测量数据与设定数值不同时，通过控制相应的空压机5工作，将相应的调节液注入搅拌容器2中。 In the working process of the utility model, the agitator for pneumatic feeding of chemical raw materials firstly sets the target pH value through the control unit 6, then opens the electromagnetic valve 7, injects the configured regulating liquid into the metering tank 4 through the water pump 8, and then Close the solenoid valve 7, press the air into the metering tank 4 through the air compressor 5, the regulating fluid is pressed into the stirring container 2, and the pH measuring sensor 9 transmits the detected pH value to the control part 6, when the measured data and the setting When the values are the same, the air compressor 5 stops working. When the measured data is different from the set value, the corresponding regulating fluid is injected into the stirring container 2 by controlling the operation of the corresponding air compressor 5 .
本实用新型一种化工原料气动加料调节搅拌器，通过将计量表3、计量罐4、空压机5、控制部6、PH测量传感器9应用在搅拌器中，能够先设定搅拌容器2内的PH值，传感器通过检测将数据传输给控制部6，通过控制相应的部件工作，添加相应的调节溶液，自动化程度高，人工劳动强度小，效率高，同时更加安全。 The utility model is a pneumatic feed adjustment mixer for chemical raw materials. By applying the meter 3, the metering tank 4, the air compressor 5, the control part 6, and the pH measurement sensor 9 to the mixer, it is possible to set the inside of the mixing container 2 first. PH value, the sensor transmits the data to the control unit 6 through detection, by controlling the corresponding parts to work, adding the corresponding adjustment solution, the degree of automation is high, the labor intensity is small, the efficiency is high, and it is safer.
上述实施例是对本实用新型的说明，不是对本实用新型的限定，任何对本实用新型简单变换后的方案均属于本实用新型的保护范围。 The above-mentioned embodiment is an illustration of the utility model, not a limitation of the utility model, and any scheme after a simple transformation of the utility model belongs to the protection scope of the utility model.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420699775.8U CN204220146U (en) | 2014-11-20 | 2014-11-20 | The pneumatic reinforced adjustment agitator of a kind of industrial chemicals |
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| CN201420699775.8U CN204220146U (en) | 2014-11-20 | 2014-11-20 | The pneumatic reinforced adjustment agitator of a kind of industrial chemicals |
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| CN204220146U true CN204220146U (en) | 2015-03-25 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104998565A (en) * | 2015-08-15 | 2015-10-28 | 湖州旭龙生物化学有限公司 | Chemical raw material mixing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104998565A (en) * | 2015-08-15 | 2015-10-28 | 湖州旭龙生物化学有限公司 | Chemical raw material mixing device |
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Address after: 311421, Zhejiang, Hangzhou province Fuyang City Spring Street New Village couplets Patentee after: ZHEJIANG JIUBEN BIOLOGICAL CHEMICAL CO.,LTD. Address before: 311421, Zhejiang, Hangzhou province Fuyang City Spring Street New Village couplets Patentee before: ZHEJIANG JIUBEN BIOCHEMICAL Co.,Ltd. |
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