CN204215000U - An Improved Diode Tube Fast Detector - Google Patents
An Improved Diode Tube Fast Detector Download PDFInfo
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Abstract
Description
技术领域:Technical field:
本实用新型涉及电气元件技术领域,更具体的说涉及一种改进型二级管快速检测器。The utility model relates to the technical field of electrical components, in particular to an improved fast detector for a secondary tube.
背景技术:Background technique:
二极管作为常用的电子元器件,需求量较大,二极管的生产厂家为了保证出厂的良品率,传统的检测方法采用人工手动检测,人工一个一个检测的速度较慢,无法满足现在市场的需求量,另外通过制作治具来一次对多个进行检测,现有的治具还是需要人工将二极管分布在治具上,在进行检测,这样的效率还是比较低下。As a commonly used electronic component, diodes have a large demand. In order to ensure the yield rate of the factory, the traditional detection method of diodes adopts manual detection. The speed of manual detection one by one is slow, which cannot meet the current market demand. In addition, by making a jig to detect multiple at a time, the existing jig still needs to manually distribute the diodes on the jig for detection, which is still relatively inefficient.
为了解决以上问题,中国专利公告号为CN202676865U公开了一种二极管快速检测装置,此装置加快了自动检测的效率,但是,其由于二极管并不是圆形状体,使得料斗下料时二极管容易将下料孔堵住,而且其采用的下料方式是通过剔除齿来将不合格的二极管卸料,其容易使不合格的二极管损坏,使得其无法进行二次重新制作,同时,容易使转动轮上的固定槽损坏。In order to solve the above problems, the Chinese patent announcement number is CN202676865U discloses a diode fast detection device, which speeds up the efficiency of automatic detection, but, because the diode is not a circular body, the diode is easy to discharge the material when the hopper is unloading. The hole is blocked, and the unqualified diode is unloaded by removing the teeth, which is easy to damage the unqualified diode, making it impossible to remake it again. At the same time, it is easy to make the unqualified diode on the rotating wheel The mounting slot is damaged.
实用新型内容:Utility model content:
本实用新型的目的是克服现有技术的不足,提供一种改进型二级管快速检测器,它可以放置下料堵塞,而且其合格二极管和不合格二极管下料均不会损坏,同时不会使转动盘损坏,提高使用寿命。The purpose of the utility model is to overcome the deficiencies of the prior art and provide an improved fast detector for diodes, which can be placed to block the blanking, and its qualified diodes and unqualified diodes will not be damaged by the blanking, and at the same time it will not Make the rotating disk damaged and improve the service life.
本实用新型解决所述技术问题的方案是:The scheme that the utility model solves described technical problem is:
一种改进型二级管快速检测器,包括底架和二极管检测器,所述底架上固定有二极管检测器和输送装置;An improved diode fast detector, comprising a base frame and a diode detector, the base frame is fixed with a diode detector and a delivery device;
所述输送装置包括料斗、输送固定块和上部输送块,输送固定块固定在底架上,输送固定块中具有圆形槽,转动盘插套在圆形槽中,转动盘的侧壁上具有多个均布的放物槽,输送固定块上固定有伺服电机,伺服电机的输出轴伸入输送固定块并固定在转动盘上,输送固定块的上部具有进料道、下部具有弧形下料槽,弧形下料槽与圆形槽的下部相通,上部输送块固定在输送固定块上,上部输送块上具有上部下料槽,上部下料槽的上端与上部输送块的上平面上固定有的料斗的底部出料孔相连通,上部下料槽的下端与进料道相通;The conveying device includes a hopper, a conveying fixed block and an upper conveying block. The conveying fixed block is fixed on the bottom frame. There is a circular groove in the conveying fixed block. The rotating disk is inserted into the circular groove. A plurality of evenly distributed storage slots, a servo motor is fixed on the conveying fixed block, the output shaft of the servo motor extends into the conveying fixed block and is fixed on the rotating disk, the upper part of the conveying fixed block has a feeding channel, and the lower part has an arc-shaped bottom The trough, the arc-shaped trough communicates with the lower part of the circular trough, the upper conveying block is fixed on the conveying fixed block, the upper conveying block has an upper trough, and the upper end of the upper trough is on the upper plane of the upper conveying block The bottom discharge hole of the fixed hopper is connected, and the lower end of the upper lower chute is connected with the feed channel;
输送固定块的左侧部还具有放置通槽,放置通槽与圆形槽的左侧相通,检测头插套并固定在放置通槽中并靠近转动盘,检测头通过连接线与二极管检测器相连接;The left part of the conveying fixed block also has a placement slot, which communicates with the left side of the circular slot. The detection head is inserted and fixed in the placement slot and is close to the rotating disk. The detection head is connected to the diode detector through the connecting wire. connected;
底架上固定有推动气缸,推动气缸的推杆上固定有放料槽,放料槽靠近弧形下料槽的出料端,底架的底板上具有合格通孔和不合格通孔,合格通孔在放料槽的下方,放料槽上具有的下料通孔与合格通孔上下对应,不合格通孔在弧形下料槽的出料端的侧壁的下方;A push cylinder is fixed on the bottom frame, and a discharge chute is fixed on the push rod of the push cylinder. The discharge chute is close to the discharge end of the arc-shaped discharge chute. The through hole is below the discharge chute, the discharge through hole on the discharge trough corresponds to the qualified through hole up and down, and the unqualified through hole is below the side wall of the discharge end of the arc-shaped discharge chute;
底板的背面固定有多个支撑板,支撑板上具有插槽,合格储物盒和不合格储物盒的外侧壁上具有凸条,凸条插套在插槽中,合格储物盒与合格通孔上下对应,不合格储物盒与不合格通孔上下对应,合格储物盒和不合格储物盒的内部侧壁上均固定有缓冲垫。The back of the bottom plate is fixed with a plurality of support plates, and there are slots on the support plate. There are raised lines on the outer wall of the qualified storage box and the unqualified storage box, and the raised lines are inserted into the slots. The qualified storage box and the qualified storage box are The through holes correspond up and down, the unqualified storage boxes correspond up and down with the unqualified through holes, and buffer pads are fixed on the inner side walls of the qualified storage boxes and the unqualified storage boxes.
所述底架的底板上固定有支撑架,支撑架上固定有二极管检测器。A support frame is fixed on the bottom plate of the chassis, and a diode detector is fixed on the support frame.
所述转动盘的侧壁上具有四个均布的放物槽。There are four evenly distributed storage slots on the side wall of the rotating disk.
料斗的中部具有三角块体使料斗分成左通道和右通道,左通道和右通道的下端组成料斗的底部出料孔。There is a triangular block in the middle of the hopper to divide the hopper into a left channel and a right channel, and the lower ends of the left channel and the right channel form the bottom discharge hole of the hopper.
所述左通道、右通道、料斗的底部出料孔、进料道、弧形下料槽和上部下料槽的截面均为与待检测二极管相适应的长形块。The cross sections of the left channel, the right channel, the discharge hole at the bottom of the hopper, the feed channel, the arc-shaped trough and the upper trough are all elongated blocks suitable for the diode to be detected.
所述上部下料槽由上部竖直部、中部斜向部和下部竖直部组成。The upper unloading chute is composed of an upper vertical part, a middle oblique part and a lower vertical part.
本实用新型的突出效果是:The outstanding effect of the present utility model is:
与现有技术相比,它可以放置下料堵塞,而且其合格二极管和不合格二极管下料均不会损坏,同时不会使转动盘损坏,提高使用寿命。Compared with the prior art, it can prevent blanking from being blocked, and the blanking of qualified diodes and unqualified diodes will not be damaged, and the rotating disk will not be damaged at the same time, so the service life is improved.
附图说明:Description of drawings:
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是输送固定块的局部剖视图;Fig. 2 is a partial cross-sectional view of the conveying fixed block;
图3是上部输送块的局部剖视图;Fig. 3 is a partial sectional view of the upper conveying block;
图4是料斗的局部剖视图。Fig. 4 is a partial sectional view of the hopper.
具体实施方式:Detailed ways:
下面结合附图和具体的较佳实施例对本实用新型进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,这些实施例仅仅是例示的目的,并不旨在对本实用新型的范围进行限定。The utility model is described in detail below in conjunction with the accompanying drawings and specific preferred embodiments, so that the advantages and characteristics of the utility model can be more easily understood by those skilled in the art. These embodiments are only for illustrative purposes and are not intended to The scope of the present utility model is limited.
实施例,见如图1至4所示,一种改进型二级管快速检测器,包括底架1和二极管检测器2,所述底架1上固定有二极管检测器2和输送装置20;Embodiment, see as shown in Fig. 1 to 4, a kind of improved fast detector of diode, comprises chassis 1 and diode detector 2, and described chassis 1 is fixed with diode detector 2 and delivery device 20;
所述输送装置20包括料斗21、输送固定块22和上部输送块23,输送固定块22固定在底架1上,输送固定块22中具有圆形槽221,转动盘24插套在圆形槽221中,转动盘24的侧壁上具有多个均布的放物槽241,输送固定块22上固定有伺服电机25,伺服电机25的输出轴伸入输送固定块22并固定在转动盘24上,输送固定块22的上部具有进料道222、下部具有弧形下料槽223,弧形下料槽223与圆形槽221的下部相通,上部输送块23固定在输送固定块22上,上部输送块23上具有上部下料槽231,上部下料槽231的上端与上部输送块23的上平面上固定有的料斗21的底部出料孔相连通,上部下料槽231的下端与进料道222相通;The conveying device 20 includes a hopper 21, a conveying fixed block 22 and an upper conveying block 23, the conveying fixed block 22 is fixed on the chassis 1, the conveying fixed block 22 has a circular groove 221, and the rotating disk 24 is inserted into the circular groove In 221, the side wall of the rotating disk 24 has a plurality of evenly distributed storage slots 241, and the conveying fixed block 22 is fixed with a servo motor 25, and the output shaft of the servo motor 25 stretches into the conveying fixed block 22 and is fixed on the rotating disk 24. On the top, the upper part of the conveying fixed block 22 has a feed channel 222, and the lower part has an arc-shaped lowering trough 223. The arc-shaped lowering trough 223 communicates with the lower part of the circular groove 221. The upper conveying block 23 has an upper discharge trough 231, the upper end of the upper discharge chute 231 communicates with the bottom discharge hole of the hopper 21 fixed on the upper plane of the upper conveying block 23, and the lower end of the upper discharge chute 231 is connected with the feeder. The forehearth 222 is connected;
输送固定块22的左侧部还具有放置通槽224,放置通槽224与圆形槽221的左侧相通,检测头3插套并固定在放置通槽224中并靠近转动盘24,检测头3通过连接线与二极管检测器2相连接;The left side portion of the conveying fixed block 22 also has a placement through groove 224, and the placement through groove 224 communicates with the left side of the circular groove 221. The detection head 3 is inserted and fixed in the placement through groove 224 and is close to the rotating disk 24. The detection head 3. Connect with the diode detector 2 through the connecting wire;
底架1上固定有推动气缸5,推动气缸5的推杆上固定有放料槽4,放料槽4靠近弧形下料槽223的出料端,底架1的底板11上具有合格通孔12和不合格通孔13,合格通孔12在放料槽4的下方,放料槽4上具有的下料通孔41与合格通孔12上下对应,不合格通孔13在弧形下料槽223的出料端的侧壁的下方;The bottom frame 1 is fixed with a push cylinder 5, the push rod of the push cylinder 5 is fixed with a discharge chute 4, and the discharge chute 4 is close to the discharge end of the arc-shaped discharge chute 223. The hole 12 and the unqualified through hole 13, the qualified through hole 12 is below the discharge trough 4, the unqualified through hole 41 on the discharge chute 4 corresponds to the qualified through hole 12 up and down, and the unqualified through hole 13 is under the arc. Below the sidewall of the discharge end of the chute 223;
底板11的背面固定有多个支撑板14,支撑板14上具有插槽15,合格储物盒6和不合格储物盒7的外侧壁上具有凸条8,凸条8插套在插槽15中,合格储物盒6与合格通孔12上下对应,不合格储物盒7与不合格通孔13上下对应,合格储物盒6和不合格储物盒7的内部侧壁上均固定有缓冲垫9。The back side of the base plate 11 is fixed with a plurality of support plates 14, the support plates 14 have slots 15, and the outer walls of the qualified storage box 6 and the unqualified storage box 7 have raised strips 8, and the raised strips 8 are inserted into the slots. 15, the qualified storage box 6 corresponds to the qualified through hole 12 up and down, the unqualified storage box 7 corresponds to the unqualified through hole 13 up and down, and the internal side walls of the qualified storage box 6 and the unqualified storage box 7 are all fixed. There are cushion pads9.
所述底架1的底板11上固定有支撑架10,支撑架10上固定有二极管检测器2。A support frame 10 is fixed on the bottom plate 11 of the bottom frame 1 , and a diode detector 2 is fixed on the support frame 10 .
所述转动盘24的侧壁上具有四个均布的放物槽241。There are four evenly distributed storage slots 241 on the side wall of the rotating disk 24 .
料斗21的中部具有三角块体211使料斗21分成左通道212和右通道213,左通道212和右通道213的下端组成料斗21的底部出料孔。The middle part of the hopper 21 has a triangular block 211 so that the hopper 21 is divided into a left channel 212 and a right channel 213 , and the lower ends of the left channel 212 and the right channel 213 form the bottom discharge hole of the hopper 21 .
所述左通道212、右通道213、料斗21的底部出料孔、进料道222、弧形下料槽223和上部下料槽231的截面均为与待检测二极管相适应的长形块。The cross sections of the left channel 212, the right channel 213, the bottom discharge hole of the hopper 21, the feed channel 222, the arc-shaped trough 223 and the upper trough 231 are all elongated blocks suitable for the diode to be detected.
所述上部下料槽231由上部竖直部、中部斜向部和下部竖直部组成。The upper unloading chute 231 is composed of an upper vertical part, a middle oblique part and a lower vertical part.
工作原理:将待检测二极管由左通道212或右通道213进入上部下料槽231中,然后进入转动盘24的放物槽241中,通过伺服电机25带动转动盘24转动,使得待检测二极管移动至检测头3处,通过检测头3进行检测,将检测信息通过连接线输送给二极管检测器2中,通过二级管检测器2进行处理后,将数据通过数据线输送给控制主机,控制主机将数据进行处理和收集,其中,当检测到的二极管是不合格品时,推动气缸5不做动作,不合格品由弧形下料槽223的下端掉落,通过不合格通孔13进入不合格储物盒7中,其中的合格储物盒7的内部侧壁上均固定有缓冲垫9,起到保护作用。Working principle: Put the diode to be detected into the upper feeding trough 231 from the left channel 212 or the right channel 213, and then enter the storage slot 241 of the rotating disk 24, and drive the rotating disk 24 to rotate through the servo motor 25, so that the diode to be detected moves To the detection head 3, the detection is carried out through the detection head 3, and the detection information is sent to the diode detector 2 through the connection line, and after being processed by the diode detector 2, the data is sent to the control host through the data line, and the control host The data is processed and collected, wherein, when the detected diode is an unqualified product, the push cylinder 5 does not act, and the unqualified product falls from the lower end of the arc-shaped trough 223, and enters the unqualified through hole 13. In the qualified storage box 7, buffer pads 9 are fixed on the inner side walls of the qualified storage box 7 to play a protective role.
当产品是合格的时候,控制主机通过数据线控制空气压缩机进行出气,从而控制推动气缸5的推杆伸出,使得其上固定有的放料槽4在弧形下料槽223的下端处相靠近,这样合格二极管就掉落在放料槽4中,然后放料槽4再回缩,合格二极管由下料通孔4掉落从合格通孔12进入合格储物盒6中,其中推动气缸5的推杆的伸缩时间是通过软件编程设置在控制主机上的,不属于本保护范畴,而且相关技术在行业中熟知的,并在市面上可以购得,不再详述。When the product is qualified, the control host controls the air compressor to discharge air through the data line, thereby controlling the push rod of the push cylinder 5 to stretch out, so that the discharge chute 4 fixed thereon is at the lower end of the arc-shaped discharge chute 223 close to each other, so that the qualified diodes fall into the discharge trough 4, and then the discharge trough 4 retracts, and the qualified diodes fall from the blanking through hole 4 and enter the qualified storage box 6 from the qualified through hole 12, wherein the push The stretching time of the push rod of the cylinder 5 is set on the control host by software programming, which does not belong to the scope of this protection, and the relevant technology is well known in the industry and can be purchased on the market, so it will not be described in detail.
以上实施方式仅用于说明本实用新型,而并非对本实用新型的限制,有关技术领域的普通技术人员,在不脱离本实用新型的精神和范围的情况下,还可以做出各种变化和变型,因此所有等同的技术方案也属于本实用新型的范畴,本实用新型的专利保护范围应由权利要求限定。The above embodiments are only used to illustrate the utility model, but not to limit the utility model. Those of ordinary skill in the relevant technical fields can also make various changes and modifications without departing from the spirit and scope of the utility model. , so all equivalent technical solutions also belong to the category of the utility model, and the patent protection scope of the utility model should be defined by the claims.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420593679.5U CN204215000U (en) | 2014-10-14 | 2014-10-14 | An Improved Diode Tube Fast Detector |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105044580A (en) * | 2014-10-14 | 2015-11-11 | 东莞市柏尔电子科技有限公司 | Improved diode rapid detector |
| CN114789150A (en) * | 2022-04-25 | 2022-07-26 | 成都农业科技职业学院 | Testing device and testing method for diode production |
-
2014
- 2014-10-14 CN CN201420593679.5U patent/CN204215000U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105044580A (en) * | 2014-10-14 | 2015-11-11 | 东莞市柏尔电子科技有限公司 | Improved diode rapid detector |
| CN105044580B (en) * | 2014-10-14 | 2017-10-10 | 东莞市柏尔电子科技有限公司 | A kind of modified diode high speed detector |
| CN114789150A (en) * | 2022-04-25 | 2022-07-26 | 成都农业科技职业学院 | Testing device and testing method for diode production |
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| AV01 | Patent right actively abandoned | ||
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Granted publication date: 20150318 Effective date of abandoning: 20171010 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20150318 Effective date of abandoning: 20171010 |