CN204212058U - For the steel truss girder assembling support in the construction of steel concrete composite truss beam - Google Patents
For the steel truss girder assembling support in the construction of steel concrete composite truss beam Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种用于钢砼组合桁架梁施工中的钢桁梁拼装支架,属于桥梁施工技术领域。本实用新型还涉及采用该钢桁梁拼装支架的钢砼组合桁架梁施工支架体系。The utility model relates to a steel truss girder assembly bracket used in the construction of a steel-concrete composite truss girder, which belongs to the technical field of bridge construction. The utility model also relates to a steel concrete composite truss beam construction support system using the steel truss beam assembly support.
背景技术Background technique
疏解线韶关浈江特大桥,全长2.3km,1-88m组合桁架梁为其13#~14#跨,横跨京广铁路上下行线,交汇夹角为30°,位于曲线半径为R=800m的缓和曲线上。其采用侧位现浇,拖拉横移就位的施工方法。The Shaoguan Zhenjiang Bridge on the Deconstruction Line has a total length of 2.3km, 1-88m composite truss girders spanning 13# to 14#, across the uplink and downlink lines of the Beijing-Guangzhou Railway, and the angle of intersection is 30°. It is located on a curve with a radius of R= 800m on the transition curve. It adopts the construction method of lateral cast-in-place, dragging and moving in place.
现有技术中,对于下承式组合梁钢结构部分梁体拼装施工,大多是利用混凝土浇筑支架进行施工,但对于大载荷的钢结构梁,混凝土浇筑支架在钢梁节点位置应力过度集中,其无法承担钢梁节点的集中应力,支架弹性变形大,不利于钢梁节点准确定位。In the prior art, for the assembly construction of the steel structure part of the under-supported composite beam, most of them use concrete pouring supports for construction, but for steel structural beams with large loads, the stress of the concrete pouring supports is excessively concentrated at the joints of the steel beams, and its It cannot bear the concentrated stress of the steel beam joints, and the elastic deformation of the support is large, which is not conducive to the accurate positioning of the steel beam joints.
发明内容Contents of the invention
针对现有技术中存在的上述缺陷,本实用新型提供了一种在钢砼组合桁架梁施工中能够为钢桁梁拼装提供强有力的支撑点的钢桁梁拼装支架。Aiming at the above-mentioned defects in the prior art, the utility model provides a steel truss beam assembly support which can provide a strong supporting point for steel truss beam assembly in the construction of a steel-concrete composite truss beam.
本实用新型是通过如下技术方案来实现的:一种用于钢砼组合桁架梁施工中的钢桁梁拼装支架,其包括多个对应于钢桁梁纵向节点设置的拼装支架单元,每个所述拼装支架单元包括上支架和对应设置在所述上支架下部的下支架,所述下支架位于梁体下部,所述下支架包括四根竖向设置并呈矩形排布的钢立柱,每根钢立柱的下端与设置在其下部的混凝土基础连接,所述下支架的四根钢立柱之间设有上平联、下平联及至少一道连接系,所述上支架包括两个沿钢桁梁横向设置的侧支架及连接在两个侧支架上端的上横梁,所述侧支架包括三角形支架Ⅰ和三角形支架Ⅱ,三角形支架Ⅰ竖直设置,其上端与所述上横梁连接,所述三角形支架Ⅱ倾斜设置在三角形支架Ⅰ的外侧,其下端与三角形支架Ⅰ的下端固定在一起,其上端与上横梁连接并位于三角形支架Ⅰ的外侧,所述上支架的两个侧支架之间设有上支架底平联和上支架平联,至少在三角形支架Ⅰ上设有斜联,所述下支架的四根钢立柱的上端分别固定连接有一根实心的过梁钢柱,所述过梁钢柱穿过梁体与所述上支架的下端固定连接。The utility model is realized through the following technical scheme: a steel truss girder assembly support used in the construction of steel-concrete composite truss girders, which includes a plurality of assembly support units corresponding to the longitudinal nodes of the steel truss girders, each The assembled bracket unit includes an upper bracket and a lower bracket correspondingly arranged at the lower part of the upper bracket, the lower bracket is located at the lower part of the beam body, and the lower bracket includes four vertically arranged steel columns arranged in a rectangular shape, each The lower end of the steel column is connected to the concrete foundation arranged at its lower part, and the four steel columns of the lower bracket are provided with an upper flat connection, a lower flat connection and at least one connecting system, and the upper bracket includes two steel truss beams Horizontally arranged side brackets and upper beams connected to the upper ends of the two side brackets. The side brackets include triangular brackets I and triangular brackets II. Triangular brackets I are vertically arranged, and their upper ends are connected to the upper beams. The triangular brackets II is obliquely arranged on the outside of the triangular bracket I, its lower end is fixed with the lower end of the triangular bracket I, its upper end is connected with the upper beam and is located outside the triangular bracket I, and an upper bracket is arranged between the two side brackets of the upper bracket. The bottom parallel connection of the support and the parallel connection of the upper support are provided with oblique connections at least on the triangular support I, and the upper ends of the four steel columns of the lower support are respectively fixedly connected with a solid lintel steel column, and the lintel steel column passes through the beam body It is fixedly connected with the lower end of the upper bracket.
本实用新型中,每个拼装单元是独立的,两两间独自形成受力体系,钢桁梁拼装时,由钢桁梁拼装支架支撑钢桁梁全部重量,并将荷载直接传到砼基础上。In the utility model, each assembly unit is independent, and two or two units form a force-bearing system independently. When the steel truss beam is assembled, the steel truss beam assembly bracket supports the entire weight of the steel truss beam, and the load is directly transmitted to the concrete foundation. .
为了提高拼装支架的承载能力,所述上横梁为两根工字钢并列拼装焊接而成。两根工字钢并列拼装形成中间具有矩形空腔的横梁,可以提高上横梁的承载能力,并且,该种结构的上横梁的顶部在施工中可设置竖向千斤顶,有利于梁体线性调整。In order to improve the bearing capacity of the assembled bracket, the upper beam is formed by assembling and welding two I-beams side by side. Two I-beams are assembled side by side to form a beam with a rectangular cavity in the middle, which can improve the bearing capacity of the upper beam, and the top of the upper beam of this structure can be equipped with a vertical jack during construction, which is beneficial to the linear adjustment of the beam.
为了保证拼装支架的承载能力,所述过梁钢柱的直径为120mm。In order to ensure the bearing capacity of the assembled bracket, the diameter of the lintel steel column is 120mm.
本实用新型还提供了一种钢砼组合桁架梁施工支架体系,其采用的技术方案是:包括用于混凝土浇筑用的满堂支架,还包括如权利要求1至3中任一所述的钢桁梁拼装支架,对应于每个钢桁梁纵向节点间设置一个所述钢桁梁拼装支架的拼装支架单元,所述混凝土浇筑支架和钢桁梁拼装支架共用一个基础,拼装支架单元的下支架位于梁体的下部,拼装支架单元的上支架位于梁体的上部,拼装支架单元的下支架和上支架之间通过穿过梁体的过梁钢柱连接。The utility model also provides a steel-concrete composite truss beam construction support system, which adopts the technical scheme of: including a full hall support for concrete pouring, and also includes a steel truss as described in any one of claims 1 to 3 Beam assembly support, corresponding to the assembly support unit of the steel truss assembly support set between each steel truss beam longitudinal node, the concrete pouring support and steel truss assembly support share a foundation, the lower support of the assembly support unit is located In the lower part of the beam body, the upper bracket of the assembled bracket unit is located at the upper part of the beam body, and the lower bracket and the upper bracket of the assembled bracket unit are connected by a lintel steel column passing through the beam body.
本实用新型中的钢桁梁拼装支架结构强度高,形状规则,受力简单,在钢砼组合梁施工过程中,能为钢梁拼装提供强有力的支撑点,且支架弹性变形相对于梁体混凝土浇筑用满堂支架要小得多,有利于钢桁梁节点准确定位。具体施工中,钢桁梁拼装支架与梁体混凝土浇筑用满堂支架同时施工而又相互独立,钢桁梁拼装支架独自承担钢桁梁压力,将荷载直接传到砼基础上,避免了梁体混凝土浇筑支架在钢桁梁节点位置应力过度集中,减小了满堂支架的局部压力负担,确保了施工的安全;此外,本实用新型中的钢桁梁拼装支架的上横梁的顶部在施工中可设置竖向千斤顶,有利于梁体线性调整。本实用新型可以巧妙利用满堂支架横杆步距设计钢桁梁拼装间横向连接,在充分利用有限空间避免支架间冲突的同时增加了支架的强度。The steel truss girder assembly bracket in the utility model has high structural strength, regular shape, and simple stress. During the construction process of the steel-concrete composite beam, it can provide a strong support point for the steel beam assembly, and the elastic deformation of the bracket is relatively small compared to the beam body. The full support for concrete pouring is much smaller, which is conducive to the accurate positioning of steel truss girder nodes. In the specific construction, the steel truss girder assembly support and the beam body concrete pouring are constructed at the same time and are independent of each other. The steel truss girder assembly support alone bears the pressure of the steel truss girder and directly transfers the load to the concrete foundation, avoiding the need for beam body concrete The excessive concentration of stress at the node position of the steel truss beam by pouring the support reduces the local pressure burden of the full hall support and ensures the safety of the construction; in addition, the top of the upper beam of the steel truss beam assembly support in the utility model can be installed during construction The vertical jack is conducive to the linear adjustment of the beam body. The utility model can cleverly use the step distance of the cross bar of the full hall support to design the transverse connection between the assembled steel truss beams, and increase the strength of the support while making full use of the limited space to avoid conflicts between the supports.
附图说明Description of drawings
图1本实用新型具体实施例中的结构示意图;The structural representation in Fig. 1 specific embodiment of the utility model;
图2是图1中的E-E示意图;Fig. 2 is the E-E schematic diagram in Fig. 1;
图3是图1中的F-F示意图;Fig. 3 is the F-F schematic diagram in Fig. 1;
图4是图1中的A部放大示意图;Fig. 4 is an enlarged schematic diagram of part A in Fig. 1;
图5是本实用新型具体实施例中的钢桁梁拼装支架的拼装单元的结构示意图;Fig. 5 is a structural schematic diagram of the assembly unit of the steel truss beam assembly support in a specific embodiment of the present invention;
图6是图5的侧视图;Fig. 6 is a side view of Fig. 5;
图7是图6中的G-G示意图;Fig. 7 is a G-G schematic diagram in Fig. 6;
图8是图6中的H-H示意图;Fig. 8 is the H-H schematic diagram in Fig. 6;
图9是本实用新型中的钢桁梁拼装支架的拼装单元的上支架的侧视示意图;Fig. 9 is a schematic side view of the upper bracket of the assembled unit of the steel truss beam assembled bracket in the present invention;
图10是图9中的D-D示意图;Fig. 10 is a schematic view of D-D in Fig. 9;
图11是图10中的B-B示意图;Fig. 11 is the B-B schematic diagram in Fig. 10;
图中,1、拼装支架单元,2、钢桁梁,3、上支架,4、下支架,5、过梁钢柱,6、上横梁,7、三角形支架Ⅰ,8、三角形支架Ⅱ,9、上支架平联,10、上支架底平联,11、钢立柱,12、连接系,13、混凝土基础,14、下支架的下平联,15、下支架的上平联,16、斜联,17、加肋板,18、连接钢板,19、基础钢板。In the figure, 1. Assembled support unit, 2. Steel truss beam, 3. Upper support, 4. Lower support, 5. Liner steel column, 6. Upper beam, 7. Triangular support I, 8. Triangular support II, 9. Upper Bracket flat connection, 10. Upper bracket bottom flat connection, 11. Steel column, 12. Connection system, 13. Concrete foundation, 14. Lower bracket connection, 15. Upper bracket connection, 16. Diagonal connection, 17 , Ribbed plate, 18, connecting steel plate, 19, basic steel plate.
具体实施方式Detailed ways
下面结合附图及非限定性的实施例对本实用新型作进一步的说明:Below in conjunction with accompanying drawing and non-limiting embodiment, the utility model is further described:
如附图所示,疏解线韶关浈江特大桥,全长2.3km,1-88m钢砼组合桁架梁为其13#~14#跨,横跨京广铁路上下行线,交汇夹角为30°,位于曲线半径为R=800m的缓和曲线上。本工程采用侧位现浇,拖拉横移就位的施工方法。As shown in the attached picture, the Shaoguan Zhenjiang Bridge on the decommissioning line has a total length of 2.3km, 1-88m steel-concrete composite truss girders span 13# to 14#, and cross the Beijing-Guangzhou Railway up and down lines, with an intersection angle of 30 °, located on the transitional curve with a curve radius of R=800m. This project adopts the construction method of lateral cast-in-place and dragging and moving laterally.
钢砼组合桁架梁施工采用在桥梁右侧对孔搭设满堂支架和钢桁梁拼装支架进行施工。满堂支架用于浇筑混凝土用,钢桁梁拼装支架用于拼装钢桁梁2。钢桁梁拼装支架包括八个拼装支架单元1,分别对应于钢桁梁2纵向节点设置。每个所述拼装支架单元1包括上支架3和对应设置在上支架3下部的下支架4。下支架4位于梁体下部,下支架4包括四根竖向设置并呈矩形排布的钢立柱11,每根钢立柱11的下端与设置在其下部的混凝土基础13连接,下支架4的四根钢立柱11之间设有上平联15、下平联14及至少一道连接系12。本实施例中,为了保证钢桁梁拼装支架的整体强度,下支架的钢立柱11采用φ219×12mm的钢管,上平联15和下平联14采用16号槽钢,连接系12采用16号槽钢。连接系12根据拼装支架的整体设计能力可设置一道或多道。下支架4的四根钢立柱11的下端设置500×500×20mm的连接钢板18,混凝土基础13内设置550×550×20mm基础钢板19及预埋连接件,下支架4的钢立柱11通过预埋连接件与混凝土基础固定连接并预埋在混凝土基础中,为保证连接强度,钢立柱11和连接钢板18之间设置若干100×200×10mm加肋板17。在下支架4的四根钢立柱11的上端各连接有一根竖直设置的实心的过梁钢柱5,过梁钢柱5的直径为120mm。上支架3位于梁体上部,上支架3包括两个沿钢桁梁横向设置的侧支架及连接在两个侧支架上端的上横梁6。每个所述侧支架包括一个三角形支架Ⅰ7和一个三角形支架Ⅱ8。三角形支架Ⅰ7竖直设置,其三角形的上顶点与所述上横梁6固定连接在一起,三角形支架Ⅱ8倾斜设置在三角形支架Ⅰ7的外侧,其下端与三角形支架Ⅰ7的下端固定在一起,其三角形的上顶点与上横梁6固定连接并位于三角形支架Ⅰ7的外侧。三角形支架Ⅰ7和三角形支架Ⅱ8均是由φ219×9mm钢管焊制而成。所述上支架3的两个侧支架之间设有上支架底平联10和上支架平联9,至少在三角形支架Ⅰ7上设有斜联16,上支架底平联10采用φ159×6mm钢管,上支架平联9采用φ108×6mm钢管,斜联16采用φ108×6mm钢管。上横梁6采用两根30a工字钢并列拼装焊接而成。设置在下支架4上端的四根过梁钢柱5穿过梁体与位于梁体上部的上支架3的两个侧支架的下端固定连接。过梁钢柱穿过梁体的位置可以利用梁体的泄水孔的位置。The construction of steel-concrete composite truss girders is carried out by erecting full-wall brackets and steel truss girder assembly brackets on the right side of the bridge. The full hall bracket is used for pouring concrete, and the steel truss beam assembly bracket is used for assembling the steel truss beam 2. The assembled support of the steel truss girder includes eight assembled support units 1 , which are respectively arranged corresponding to the longitudinal nodes of the steel truss girder 2 . Each assembled bracket unit 1 includes an upper bracket 3 and a lower bracket 4 correspondingly arranged at the lower part of the upper bracket 3 . The lower bracket 4 is located at the bottom of the beam body. The lower bracket 4 includes four vertically arranged steel columns 11 arranged in a rectangular shape. The lower end of each steel column 11 is connected with the concrete foundation 13 arranged at its lower part. An upper parallel link 15, a lower parallel link 14 and at least one connecting system 12 are arranged between the steel columns 11. In this embodiment, in order to ensure the overall strength of the steel truss beam assembly bracket, the steel column 11 of the lower bracket adopts a steel pipe of φ219×12mm, the upper flat connection 15 and the lower flat connection 14 adopt No. 16 channel steel, and the connecting system 12 adopts No. 16 groove steel. The connection system 12 can be provided with one or more paths according to the overall design capability of the assembled bracket. The lower ends of the four steel columns 11 of the lower bracket 4 are provided with connecting steel plates 18 of 500×500×20 mm, and the foundation steel plates 19 of 550×550×20 mm and pre-embedded connectors are arranged in the concrete foundation 13, and the steel columns 11 of the lower bracket 4 pass through The buried connectors are fixedly connected to the concrete foundation and pre-buried in the concrete foundation. In order to ensure the connection strength, several 100×200×10mm ribbed plates 17 are arranged between the steel column 11 and the connecting steel plate 18 . The upper ends of the four steel columns 11 of the lower bracket 4 are each connected with a vertically arranged solid lintel steel column 5, and the diameter of the lintel steel column 5 is 120mm. The upper bracket 3 is located on the upper part of the beam body, and the upper bracket 3 includes two side brackets arranged transversely along the steel truss girder and an upper beam 6 connected to the upper ends of the two side brackets. Each side bracket includes a triangular bracket I7 and a triangular bracket II8. The triangular support I7 is vertically arranged, and the upper apex of the triangle is fixedly connected with the upper beam 6. The triangular support II8 is obliquely arranged on the outside of the triangular support I7, and its lower end is fixed with the lower end of the triangular support I7. The upper apex is fixedly connected with the upper beam 6 and is located outside the triangular bracket I7. Both the triangular support I7 and the triangular support II8 are welded from φ219×9mm steel pipes. The upper bracket bottom flat connection 10 and the upper bracket flat connection 9 are arranged between the two side brackets of the upper bracket 3, and at least a diagonal connection 16 is provided on the triangular bracket I7, and the bottom flat connection 10 of the upper bracket adopts a φ159×6mm steel pipe , The upper bracket flat joint 9 adopts φ108×6mm steel pipe, and the oblique joint 16 adopts φ108×6mm steel pipe. The upper beam 6 is formed by assembling and welding two 30a I-beams side by side. The four lintel steel columns 5 arranged at the upper end of the lower bracket 4 pass through the beam body and are fixedly connected with the lower ends of the two side brackets of the upper bracket 3 located at the top of the beam body. The position where the lintel steel column passes through the beam body can utilize the position of the drain hole of the beam body.
具体施工中,钢桁梁拼装支架与梁体混凝土浇筑满堂支架同时施工,钢桁梁拼装支架与满堂支架共用一个基础。钢桁梁拼装支架的具体施工方法是:包括如下步骤:(1)测量定位:根据钢桁梁每个拼装节段的位置计算出每个拼装支架单元中的下支架4的四根钢立柱11的位置,并根据梁底标高设置确定下支架4上平联位置;(2)地基处理:因钢桁梁拼装支架与满堂支架共用一个基础,故钢桁梁拼装支架基础处地基需要加强处理,其支架基础采用压路机压实,浇筑20cm的混凝土硬化层,在混凝土硬化层上浇筑支架混凝土基础;(3)支架搭设:对应于每个钢桁梁纵向节点间设置一个拼装支架单元1,拼装支架单元1的下支架4与混凝土浇筑用满堂支架同时搭设,下支架的钢立柱11的倾斜度控制在千分之一以内,在梁体模板安装完毕后再搭设拼装支架单元1的上支架3,所述下支架4和上支架3通过过梁钢柱5连接成整体。上支架3可预制后再整体与过梁钢柱5连接。In the specific construction, the steel truss beam assembly support and the beam body concrete pouring full hall support are constructed at the same time, and the steel truss beam assembly support and the full hall support share a foundation. The specific construction method of the steel truss beam assembly support is: including the following steps: (1) measurement and positioning: calculate the four steel columns 11 of the lower support 4 in each assembly support unit according to the position of each assembly segment of the steel truss beam and determine the position of the upper parallel connection of the lower bracket 4 according to the elevation setting of the beam bottom; (2) Foundation treatment: Since the steel truss beam assembly bracket and the full hall bracket share the same foundation, the foundation of the steel truss beam assembly bracket foundation needs to be strengthened. The support foundation is compacted with a road roller, and a 20cm hardened concrete layer is poured, and the support concrete foundation is poured on the hardened concrete layer; (3) support erection: an assembled support unit 1 is arranged corresponding to each longitudinal node of the steel truss girder, and the assembled support The lower bracket 4 of unit 1 is erected at the same time as the full bracket for concrete pouring, the inclination of the steel column 11 of the lower bracket is controlled within one thousandth, and the upper bracket 3 of the assembled bracket unit 1 is erected after the beam formwork is installed. The lower bracket 4 and the upper bracket 3 are connected as a whole through the lintel steel column 5 . The upper bracket 3 can be prefabricated and then integrally connected with the lintel steel column 5 .
本实用新型中,钢桁梁拼装支架独自形成受力体系,钢桁梁拼装时,由钢桁梁拼装支架支撑钢桁梁全部重量,并将荷载直接传到砼基础上,减小了满堂支架的局部压力负担,确保了施工的安全。In the utility model, the steel truss girder assembly bracket alone forms a force-bearing system. When the steel truss girder is assembled, the steel truss girder assembly supports the entire weight of the steel truss girder, and the load is directly transmitted to the concrete foundation, reducing the overall support. The local pressure burden ensures the safety of construction.
本实用新型中,钢桁梁拼装支架与梁体混凝土浇筑满堂支架同时施工而又相互独立,钢桁梁拼装支架独自承担钢桁梁压力,避免了梁体混凝土浇筑支架在钢桁梁节点位置应力过度集中,支架弹性变形相对于梁体混凝土浇筑满堂支架要小得多,有利于钢桁梁节点准确定位。钢桁梁拼装施工中,钢桁梁拼装支架的上横梁6上可设置竖向千斤顶,便于梁体线性调整。In the utility model, the steel truss beam assembly support and the beam body concrete pouring full hall support are constructed at the same time and are independent of each other. The steel truss beam assembly support bears the pressure of the steel truss beam alone, which avoids the stress of the beam body concrete pouring support at the node position of the steel truss beam. Excessive concentration, the elastic deformation of the bracket is much smaller than that of the beam concrete poured full-wall bracket, which is conducive to the accurate positioning of the steel truss girder joints. During the assembly construction of the steel truss girder, a vertical jack can be arranged on the upper beam 6 of the steel truss girder assembly support, so as to facilitate the linear adjustment of the beam body.
本实施例中的其他部分采用现有技术,在此不再赘述。Other parts in this embodiment adopt the prior art, and will not be repeated here.
本实施例仅用于对本实用新型进行说明,其并非用以限定本实用新型,在不背离本实用新型精神及其实质的情况下,熟悉本领域的技术人员当可根据本发明作出各种相应的改变和变形。This embodiment is only used to illustrate the utility model, and it is not intended to limit the utility model. Without departing from the spirit and essence of the utility model, those skilled in the art should be able to make various corresponding modifications according to the present invention. changes and deformations.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104278640A (en) * | 2014-10-09 | 2015-01-14 | 中铁十局集团有限公司 | Steel truss girder assembling scaffold used in construction of steel-concrete composite truss girders |
| CN105735129A (en) * | 2016-02-26 | 2016-07-06 | 江苏中铁山桥重工有限公司 | Full-welding truss section modularized splicing method |
| CN106320175A (en) * | 2016-03-17 | 2017-01-11 | 中天建设集团有限公司 | A simple device for connecting steel pipe pier |
-
2014
- 2014-10-09 CN CN201420580491.7U patent/CN204212058U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104278640A (en) * | 2014-10-09 | 2015-01-14 | 中铁十局集团有限公司 | Steel truss girder assembling scaffold used in construction of steel-concrete composite truss girders |
| CN104278640B (en) * | 2014-10-09 | 2015-11-04 | 中铁十局集团有限公司 | For the steel truss girder assembling support in the construction of steel concrete composite truss beam |
| CN105735129A (en) * | 2016-02-26 | 2016-07-06 | 江苏中铁山桥重工有限公司 | Full-welding truss section modularized splicing method |
| CN106320175A (en) * | 2016-03-17 | 2017-01-11 | 中天建设集团有限公司 | A simple device for connecting steel pipe pier |
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