CN204202439U - A kind of Novel single tube journey floating head heat exchanger - Google Patents
A kind of Novel single tube journey floating head heat exchanger Download PDFInfo
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- CN204202439U CN204202439U CN201420591577.XU CN201420591577U CN204202439U CN 204202439 U CN204202439 U CN 204202439U CN 201420591577 U CN201420591577 U CN 201420591577U CN 204202439 U CN204202439 U CN 204202439U
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- 210000003625 skull Anatomy 0.000 abstract 4
- 238000012423 maintenance Methods 0.000 description 9
- 238000007789 sealing Methods 0.000 description 9
- 238000009434 installation Methods 0.000 description 8
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- 239000000463 material Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 2
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Abstract
Description
技术领域technical field
本实用新型属于浮头换热领域,具体涉及一种新型单管程浮头换热器。The utility model belongs to the field of floating head heat exchange, in particular to a novel single tube pass floating head heat exchanger.
背景技术Background technique
单管程浮头换热器有效的结合了浮头换热器和固定管板换热器的优点,在工程中的应用越来越广泛,不仅适用于温度较高、压力较高、温差较大的场合,还适用于压降较小、易结垢需要清洗的情况。结合工程实际情况,选用合适的结构形式非常重要。The single-tube floating head heat exchanger effectively combines the advantages of the floating head heat exchanger and the fixed tube sheet heat exchanger. It is also suitable for the situation where the pressure drop is small, easy to scale and needs to be cleaned. In combination with the actual situation of the project, it is very important to choose an appropriate structural form.
但一般常用结构型式如图1所示。图1中101为球冠形封头,102为膨胀节,103为夹持板,104为反向法兰,105为管法兰,106为凸缘。这种浮头换热器管箱出口的结构应用广泛,但因这些浮头连接件全部封闭在壳体内,安装和检修不方便,膨胀节同时承受管程和壳程的压力,105和106之间的密封面与103和104之间的密封面需要同时保证密封对装配的要求高,所以常存在密封泄漏、检修不便等问题。However, the commonly used structural type is shown in Figure 1. In Fig. 1, 101 is a spherical head, 102 is an expansion joint, 103 is a clamping plate, 104 is a reverse flange, 105 is a pipe flange, and 106 is a flange. The structure of the tube box outlet of the floating head heat exchanger is widely used, but because these floating head connectors are all enclosed in the shell, installation and maintenance are inconvenient, and the expansion joint bears the pressure of the tube side and the shell side at the same time, and the pressure between 105 and 106 The sealing surface between the sealing surface and 103 and 104 needs to ensure the sealing at the same time, which requires high assembly, so there are often problems such as sealing leakage and inconvenient maintenance.
实用新型内容Utility model content
本实用新型的目的在于解决上述现有技术中存在的难题,提供一种新型单管程浮头换热器,改进单管程浮头换热器管箱出口的结构,使单管程浮头换热器的结构更简单,在密封性能上更有保证,并使得安装、检修更为方便。The purpose of this utility model is to solve the problems existing in the above-mentioned prior art, provide a new type of single-tube floating head heat exchanger, improve the structure of the outlet of the single-tube floating head heat exchanger, and make the single-tube floating head heat exchanger The structure is simpler, the sealing performance is more guaranteed, and the installation and maintenance are more convenient.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种新型单管程浮头换热器,包括壳程和设置在其内的管程,所述壳程包括壳程筒体和外头盖;A novel single-tube floating head heat exchanger, comprising a shell side and a tube side arranged therein, the shell side including a shell side cylinder and an outer head cover;
所述壳程筒体为圆筒形结构,所述外头盖包括依次连接的外头盖法兰、筒体、封头和壳程出口接管;The shell-side cylinder is a cylindrical structure, and the outer head cover includes an outer head cover flange, a cylinder body, a head and a shell-side outlet connecting pipe connected in sequence;
在所述壳程筒体上设有筒体法兰,所述壳程筒体与外头盖筒体通过筒体法兰和外头盖法兰,采用螺栓连接;A cylinder flange is provided on the shell side cylinder body, and the shell side cylinder body and the outer head cover cylinder body are connected by bolts through the cylinder body flange and the outer head cover flange;
在所述壳程出口接管上焊接有膨胀节;An expansion joint is welded on the shell-side outlet pipe;
在所述管程上设有管程接管,该管程接管从所述外头盖封头内伸出,位于壳程出口接管内。The tube side is provided with a tube side connecting tube, and the tube side connecting tube protrudes from the head of the outer head cover and is located in the outlet connecting tube of the shell side.
所述管程的浮动管板与筒体短节焊接连接,筒体短节与封头焊接连接,所述管程接管的一端与封头中心开孔处焊接连接,另一端与管程接管法兰直接焊接连接;The floating tube sheet of the tube side is welded to the short joint of the cylinder body, the short joint of the cylinder body is welded to the head, one end of the tube side is welded to the central opening of the head, and the other end is connected to the tube side connection method. Blue direct welding connection;
所述筒体短节为圆筒状结构,其直径与浮动管板的直径以及封头的直径相同。The short joint of the cylinder is a cylindrical structure, and its diameter is the same as that of the floating tube sheet and the diameter of the head.
所述新型单管程浮头换热器包括夹持板,其为中间开有通孔的圆盘状结构,在其两个端面的边缘处的均开有凹槽,在夹持板上开有螺孔;The new single-tube floating head heat exchanger includes a clamping plate, which is a disc-shaped structure with a through hole in the middle, grooves are opened on the edges of its two end faces, and there are grooves on the clamping plate. screw hole;
所述夹持板设置在管程和壳程的连接处,夹持板与管程是通过所述螺孔与所述管程接管法兰采用螺栓连接的;The clamping plate is arranged at the junction of the tube side and the shell side, and the clamping plate and the tube side are connected to the tube side connecting flange through the screw holes by bolts;
夹持板与壳程是通过壳程配对法兰连接的。The clamping plate and the shell side are connected through the matching flange of the shell side.
所述壳程配对法兰包括与壳程出口接管焊接连接的法兰、与异径管焊接连接的法兰,两者分别位于夹持板的两侧,并分别夹持在所述夹持板的两个端面的凹槽处。The shell-side matching flange includes a flange welded to the shell-side outlet nozzle and a flange welded to the reducer, both of which are located on both sides of the clamping plate and clamped on the clamping plate respectively grooves on both ends of the
所述异径管的内腔通过夹持板的通孔与所述管程接管连通。The inner cavity of the reducer is communicated with the pipe-side connecting pipe through the through hole of the clamping plate.
在所述夹持板和管程接管法兰、与壳程出口接管焊接连接的法兰、与异径管焊接连接的法兰之间均设有密封垫片。Sealing gaskets are provided between the clamping plate and the flange of the pipe-side connecting pipe, the flange welded to the shell-side outlet connecting pipe, and the flange welded to the reducing pipe.
所述浮动管板采用N型管板结构。The floating tube sheet adopts an N-shaped tube sheet structure.
与现有技术相比,本实用新型的有益效果是:利用本实用新型的结构,节省了材料,减少了泄漏点,减小了外头盖上的开孔直径,而且膨胀节设置在壳程出口的接管上,方便加工制造、安装和维修检修,同时膨胀节仅承受壳程压力。Compared with the prior art, the beneficial effects of the utility model are: the structure of the utility model saves materials, reduces leakage points, and reduces the diameter of the hole on the outer head cover, and the expansion joint is arranged at the outlet of the shell side On the connecting pipe, it is convenient for processing, manufacturing, installation and maintenance, and the expansion joint only bears the pressure of the shell side.
附图说明Description of drawings
图1现有技术的结构示意图。Fig. 1 is a schematic structural diagram of the prior art.
图2本实用新型的结构示意图。Fig. 2 is a structural schematic diagram of the utility model.
图3本实用新型的局部放大图。Figure 3 is a partially enlarged view of the utility model.
图4夹持板7的结构示意图。FIG. 4 is a schematic structural diagram of the clamping plate 7 .
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详细描述:Below in conjunction with accompanying drawing, the utility model is described in further detail:
本实用新型是通过以下技术方案来实现的:The utility model is achieved through the following technical solutions:
如图2所示,本实用新型取消浮动管板端的浮头法兰和钩圈,在管箱封头设置接管并穿过壳体的新型结构。浮动管板1采用N型管板结构(N型管板是GB151中管板结构的一种型式),直接与筒体短节2焊接连接,筒体短节2为一小段的圆筒结构(如果管板与封头直接焊接会造成应力大,而通过筒体短节2连接则起到减缓应力的作用。),筒体短节2与球冠形封头3直接焊接连接,取消凸缘螺栓连接,将接管4与封头3直接焊接连接,减少密封面,同时将膨胀节5设置在壳程出口接管上,即设置在壳程外以便于安装和检修,管、壳程的连接采用新型的结构夹持板7,在管程与法兰6通过螺栓连接,在壳程通过螺栓与壳程配对法兰8和9连接。方便安装和检修,同时尤其适合管程温度、压力较高,壳程压力较低的操作条件。As shown in Figure 2, the utility model cancels the floating head flange and hook ring at the end of the floating tube plate, and arranges a connecting pipe on the head of the tube box and passes through the new structure of the shell. Floating tube sheet 1 adopts N-type tube sheet structure (N-type tube sheet is a type of tube sheet structure in GB151), and is directly welded and connected with cylinder sub-joint 2, which is a small section of cylindrical structure ( If the tube sheet and the head are directly welded, the stress will be large, and the connection through the short joint 2 of the cylinder will relieve the stress.), the short joint 2 of the cylinder and the spherical head 3 are directly welded and connected, and the flange is cancelled. Bolt connection, direct welding connection between the connecting pipe 4 and the head 3, reducing the sealing surface, and at the same time, setting the expansion joint 5 on the outlet connecting pipe of the shell side, that is, setting it outside the shell side for easy installation and maintenance. The connection between the pipe and the shell side adopts The new structural clamping plate 7 is connected to the flange 6 on the tube side by bolts, and is connected to the matching flanges 8 and 9 on the shell side by bolts on the shell side. It is convenient for installation and maintenance, and it is especially suitable for operating conditions with high temperature and pressure on the tube side and low pressure on the shell side.
本实用新型中的壳程分为两部分,一部分是壳程筒体10,另一部分是外头盖13,这样更方便拆卸和清洗壳程。其中壳程筒体10为圆筒形结构,外头盖13包括外头盖法兰12、筒体13、封头14和壳程出口接管15,在壳程筒体10的端面设有筒体法兰11,壳程筒体10与外头盖13之间通过法兰11与外头盖法兰12采用螺栓连接。封头14连接的壳程出口接管15为壳程出口。The shell process in the utility model is divided into two parts, one part is the shell shell cylinder 10, and the other part is the outer head cover 13, which is more convenient to disassemble and clean the shell process. Wherein the shell side cylinder body 10 is a cylindrical structure, the outer head cover 13 includes an outer head cover flange 12, a cylinder body 13, a head 14 and a shell side outlet connecting pipe 15, and a cylinder body flange is provided on the end face of the shell side cylinder body 10 11. The shell-side cylinder 10 and the outer head cover 13 are connected by bolts through the flange 11 and the outer head cover flange 12 . The shell side outlet joint 15 connected with the head 14 is the shell side outlet.
如图3所示,在管、壳程的连接采用新型的结构夹持板7,夹持板7与壳程的连接是通过法兰8和法兰9夹持连接。夹持板7与管程的连接是通过与法兰6螺栓连接。法兰8与法兰9是配对法兰,用于连接夹持板7,实现管程出口和壳程出口的连接作用。夹持板与6、8、9之间还装有密封垫片。法兰8与壳程出口接管焊接连接,法兰9与异径管焊接连接。As shown in Figure 3, a new structural clamping plate 7 is used for the connection between the tube and the shell side, and the connection between the clamping plate 7 and the shell side is clamped and connected by flanges 8 and 9. The connection between the clamping plate 7 and the tube side is through bolted connection with the flange 6 . The flange 8 and the flange 9 are matching flanges, which are used to connect the clamping plate 7 to realize the connection between the outlet of the tube side and the outlet of the shell side. Sealing gaskets are also arranged between the clamping plate and 6, 8, 9. Flange 8 is welded to the outlet pipe of the shell side, and flange 9 is welded to the reducer.
接管4的一端与封头3中心开孔处焊接连接,另一端与法兰6直接焊接连接,膨胀节5设置在壳程出口接管上,膨胀节是普通结构,只是设置的位置在壳程方便安装和检修。膨胀节直接焊接在壳程出口接管上。这种结构节省材料,减少泄漏点,减小外头盖上的开孔直径(因为膨胀节放在壳程出口,如果放在管程出口接管4上,必然壳程出口接管15的直径会增大。),膨胀节设置在壳程出口接管上方便安装和检修,同时膨胀节仅承受壳程压力。这种结构节省材料,减少密封面,膨胀节设置在壳程出口的接管上方便安装和检修,同时特别适合管程压力高,壳程压力低的工况。One end of the connecting pipe 4 is welded to the opening in the center of the head 3, and the other end is directly welded to the flange 6. The expansion joint 5 is set on the outlet connecting pipe of the shell side. The expansion joint is a common structure, but it is convenient to install it on the shell side. Installation and maintenance. Expansion joints are directly welded to the shell side outlet connection. This structure saves material, reduces leakage points, and reduces the diameter of the opening on the outer head cover (because the expansion joint is placed on the shell side outlet, if it is placed on the tube side outlet joint 4, the diameter of the shell side outlet joint 15 will inevitably increase .), the expansion joint is set on the outlet pipe of the shell side to facilitate installation and maintenance, and the expansion joint only bears the shell side pressure. This structure saves material, reduces the sealing surface, and the expansion joint is set on the outlet pipe of the shell side for easy installation and maintenance, and is especially suitable for working conditions with high pressure on the tube side and low pressure on the shell side.
夹持板7的结构如图4所示,为中间开孔的圆盘状结构,在圆盘边缘处开有凹槽,便于法兰8、9夹持,在夹持板7上开有螺孔,用于与法兰6通过螺栓连接。The structure of clamping plate 7 is shown in Figure 4, is the disc-shaped structure of opening in the middle, has groove at disc edge place, is convenient to flange 8,9 clamping, has screw on clamping plate 7. Holes for connecting with flange 6 via bolts.
在所述壳程筒体10上开有壳程进口和壳程出口,壳程流体从壳程进口进入后,流经整个壳体,从夹持板7处返回,最后从壳程出口流出。管程流体从异径管流入,穿过夹持板7和浮动管板1进入换热管内,最后从管程出口流出。A shell-side inlet and a shell-side outlet are opened on the shell-side cylinder 10 . After the shell-side fluid enters from the shell-side inlet, it flows through the entire shell, returns from the clamping plate 7 , and finally flows out from the shell-side outlet. The tube side fluid flows in from the reducer, passes through the clamping plate 7 and the floating tube sheet 1 into the heat exchange tube, and finally flows out from the tube side outlet.
上述技术方案只是本实用新型的一种实施方式,对于本领域内的技术人员而言,在本实用新型公开了原理的基础上,很容易做出各种类型的改进或变形,而不仅限于本实用新型上述具体实施例所描述的结构,因此前面描述的只是优选的,而并不具有限制性的意义。The above-mentioned technical solution is only an embodiment of the utility model. For those skilled in the art, on the basis of the principles disclosed in the utility model, it is easy to make various types of improvements or deformations, and is not limited to this utility model. The structures described in the above specific embodiments of the utility model are therefore only preferred and not limiting.
Claims (7)
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104896976A (en) * | 2015-06-17 | 2015-09-09 | 湖北长江石化设备有限公司 | High temperature difference, high pressure difference and easily maintained steam generator |
CN105571352A (en) * | 2014-10-13 | 2016-05-11 | 中国石化工程建设有限公司 | Novel single-tube pass floating head heat exchanger |
CN107218827A (en) * | 2016-03-22 | 2017-09-29 | 中国石化工程建设有限公司 | A kind of new heat exchanger |
CN110487092A (en) * | 2019-09-10 | 2019-11-22 | 福建立信换热设备制造股份公司 | A kind of single tube journey movable tube sheets heat exchanger |
CN111765784A (en) * | 2020-06-08 | 2020-10-13 | 中石化宁波工程有限公司 | Single-tube-pass floating head type heat exchanger |
-
2014
- 2014-10-13 CN CN201420591577.XU patent/CN204202439U/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105571352A (en) * | 2014-10-13 | 2016-05-11 | 中国石化工程建设有限公司 | Novel single-tube pass floating head heat exchanger |
CN104896976A (en) * | 2015-06-17 | 2015-09-09 | 湖北长江石化设备有限公司 | High temperature difference, high pressure difference and easily maintained steam generator |
CN107218827A (en) * | 2016-03-22 | 2017-09-29 | 中国石化工程建设有限公司 | A kind of new heat exchanger |
CN110487092A (en) * | 2019-09-10 | 2019-11-22 | 福建立信换热设备制造股份公司 | A kind of single tube journey movable tube sheets heat exchanger |
CN111765784A (en) * | 2020-06-08 | 2020-10-13 | 中石化宁波工程有限公司 | Single-tube-pass floating head type heat exchanger |
CN111765784B (en) * | 2020-06-08 | 2021-11-30 | 中石化宁波工程有限公司 | Single-tube-pass floating head type heat exchanger |
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