Embodiment
Below in conjunction with accompanying drawing, with common flat filter core, preferred embodiment of the present utility model is described:
The filter core (1) of air filter for automobile comprises and is divided into first filter layer (101), main filter bed (102) and micro-filtration layer (103), as shown in Figure 1.
1, its filtering function is as Fig. 2.Do not filter dirty air (401) and obtain clean air (402) after the first filter layer (101) of the utility model filter core, main filter bed (102) and micro-filtration layer (103) three layer filtration.
2, first filter layer (101), main filter bed (102) and micro-filtration layer (103) are through being assemblied to form the filter core of air-strainer.As Fig. 3.
3, the skeleton (2) be made up of modified nylon material, be lattice-shaped support in the middle of skeleton, periphery is framework.As shown in Figure 4.
4, filter core (1) and skeleton (2) fit together, and become complete air-strainer.
Material for core and preparation process: (disclosing in ZL201410388629.8)
1, the material of first filter layer (101) and preparation process:
Southeast Asia import shrub rattan and domestic shrub rattan are isolated rattan peel and rattan core by 1.1, and rattan peel makes vegetable fiber through separation, shredding, activation, the technique such as swollen, and rattan core and Poplar Powder are broken into granular, for subsequent use.
1.2 by the vegetable fiber of rattan peel, rattan core and poplar gained and particle in proportion after water mix and blend dissolves each other again through centrifuge dewatering.Rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
Material after 1.3 dehydrations makes fibre cloth through the technique such as laying, roll extrusion, is namely first filter layer (101) after compression molding cuts.As shown in Figure 5.
The particulate matters such as the dust in 1.4 first filter layer main filtration air.
2, the structure of main filter bed (102):
After the material of 2.1 main filter beds is cut into appropriate size by rattan core, (difference by required length) successively arranges, (1021).Between every layer again with the material (1022) identical with first filter layer (101) for bed course, after after mould is tightly compacted, be namely main filter bed.As shown in Figure 6.
3, the material of micro-filtration layer (103) and preparation process: (disclosing in ZL201410388629.8)
Southeast Asia import shrub rattan and domestic shrub rattan are isolated rattan peel and rattan core by 3.1, and rattan peel makes vegetable fiber through separation, shredding, activation, the technique such as swollen, and rattan core and Poplar Powder are broken into granular, for subsequent use.
3.2 by the vegetable fiber of rattan peel, rattan core and poplar gained and particle in proportion after water mix and blend dissolves each other again through centrifuge dewatering.Rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
Last process resulting materials is added the acetate fibre of 30% by 3.3, makes fibre cloth after mixing through the technique such as laying, roll extrusion, namely obtains basic micro-filtration layer after fibre cloth shaping cuts.As shown in Figure 7.
Wherein the thickness of first filter layer, main filter bed, micro-filtration layer, size, the number of plies cut making arbitrarily according to the normal size of actual filter cleaner.
In another embodiment, micro-filtration layer thickness is greater than first filter layer.
In another embodiment, the rattan core axial dimension of the rattan sandwich layer of main filter bed is greater than 60mm.
In a further advantageous embodiment, first filter layer thickness is between 5mm to 20mm, and micro-filtration layer thickness is between 6mm to 30mm.
Air filter for automobile, adopts any one filter core above-mentioned.The skeletal support filter core be made up of modified nylon material, first filter layer, main filter bed, the layering of micro-filtration layer are placed, and non-filtered air obtains clean air successively after first filter layer, main filter bed and micro-filtration layer three layer filtration.
A kind of automobile, adopts above-mentioned air filter for automobile.
The filtering material that above embodiment adopts can be obtained by following examples: (all disclosing in ZL201410388629.8, for reference)
Embodiment 1:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular, for subsequent use.
Second step, by the vegetable fiber of rattan peel, rattan core and poplar gained and particle after water mix and blend dissolves each other again through centrifuge dewatering.
3rd step, the material process after dehydration comprises laying, the technique of roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 2:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular, for subsequent use.
Second step, by the vegetable fiber of rattan peel, rattan core and poplar gained and particle after water mix and blend dissolves each other again through centrifuge dewatering.
3rd step, the material after dehydration adds the acetate fibre with mixture ratio at least 30%, obtains micro-filtration filtering material, and process comprises laying, the technique of roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 3:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular, for subsequent use.
Second step, to add the vegetable fiber of rattan peel, rattan core and poplar gained and the mixture of particle with the acetate fibre of mixture ratio 30% after water mix and blend dissolves each other again through centrifuge dewatering again.
3rd step, the material after dehydration, obtains micro-filtration filtering material, and process comprises laying, the technique of roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 4:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular, for subsequent use.
Second step, by the vegetable fiber of rattan peel, rattan core and poplar gained and particle, add the flowers and plants plant material with mixture ratio 10% again, such as, one in lavender or rose or jasmine or other flowers and plants plants or combination in any, flowers and plants Plant Powder is broken into threadiness for subsequent use, again through centrifuge dewatering after water mix and blend dissolves each other.
3rd step, the material process after dehydration comprises laying, the technique of roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 5:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular, for subsequent use.
Second step, the vegetable fiber of rattan peel, rattan core and poplar gained and particle are added again the flowers and plants plant material with mixture ratio 10%, such as, one in lavender or rose or jasmine or other flowers and plants plants or combination in any, flowers and plants Plant Powder is broken into threadiness for subsequent use, again through centrifuge dewatering after water mix and blend dissolves each other.
3rd step, the material after dehydration adds the acetate fibre of at least 30%, obtains micro-filtration filtering material, and process comprises laying, the technique of roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 6:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular, for subsequent use.
Second step, the vegetable fiber of rattan peel, rattan core and poplar gained and the mixture of particle are added the acetate fibre with mixture ratio 30% again, add the flowers and plants plant material with mixture ratio 10% again, such as, one in lavender or rose or jasmine or other flowers and plants plants or combination in any, flowers and plants Plant Powder is broken into threadiness for subsequent use, again through centrifuge dewatering after water mix and blend dissolves each other.
3rd step, the material after dehydration, obtains micro-filtration filtering material, and process comprises laying, the technique of roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 7:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular, for subsequent use.
Second step, by the vegetable fiber of rattan peel, rattan core and poplar gained and particle after water mix and blend dissolves each other again through centrifuge dewatering.
3rd step, material after dehydration adds the flowers and plants plant material with mixture ratio 10% again, such as, one in lavender or rose or jasmine or other flowers and plants plants or combination in any, flowers and plants Plant Powder is broken into threadiness for subsequent use, process comprises laying, the technique of roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 8:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular, for subsequent use.
Second step, by the vegetable fiber of rattan peel, rattan core and poplar gained and particle after water mix and blend dissolves each other again through centrifuge dewatering.
3rd step, the acetate fibre that material after dehydration adds at least 30% obtains micro-filtration filtering material, add the flowers and plants plant material with mixture ratio 10% again, such as, one in lavender or rose or jasmine or other flowers and plants plants or combination in any, flowers and plants Plant Powder is broken into threadiness for subsequent use, process comprises laying, the technique of roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 9:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular, for subsequent use.
Second step, to add the vegetable fiber of rattan peel, rattan core and poplar gained and the mixture of particle with the acetate fibre of mixture ratio 30% after water mix and blend dissolves each other again through centrifuge dewatering again.
3rd step, material after dehydration, obtain micro-filtration filtering material, add the flowers and plants plant material with mixture ratio 10% again, such as, one in lavender or rose or jasmine or other flowers and plants plants or combination in any, be broken into by flowers and plants Plant Powder fibrous for subsequent use, process comprises laying, the technique of roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 10:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular, for subsequent use.
Second step, by the vegetable fiber of rattan peel, rattan core and poplar gained and particle, add the Chinese herbal medicine class material with mixture ratio 10%, one in peppermint or camphor or dandelion or tarragon or other Chinese herbal medicines or combination in any, Chinese medicine powder is broken into threadiness for subsequent use, again through centrifuge dewatering after water mix and blend dissolves each other.
3rd step, the material process after dehydration comprises laying, the technique of roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 11:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular, for subsequent use.
Second step, the vegetable fiber of rattan peel, rattan core and poplar gained and particle are added again the Chinese herbal medicine class material with mixture ratio 10%, one in peppermint or camphor or dandelion or tarragon or other Chinese herbal medicines or combination in any, Chinese medicine powder is broken into threadiness for subsequent use, again through centrifuge dewatering after water mix and blend dissolves each other.
3rd step, the material after dehydration adds the acetate fibre with mixture ratio at least 30%, obtains micro-filtration filtering material, and process comprises laying, the technique of roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 12:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular, for subsequent use.
Second step, the vegetable fiber of rattan peel, rattan core and poplar gained and the mixture of particle are added the acetate fibre with mixture ratio 30% again, add the Chinese herbal medicine class material with mixture ratio 10%, one in peppermint or camphor or dandelion or tarragon or other Chinese herbal medicines or combination in any, Chinese medicine powder is broken into threadiness for subsequent use, again through centrifuge dewatering after water mix and blend dissolves each other.
3rd step, the material after dehydration, obtains micro-filtration filtering material, and process comprises laying, the technique of roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 13:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular, for subsequent use.
Second step, by the vegetable fiber of rattan peel, rattan core and poplar gained and particle after water mix and blend dissolves each other again through centrifuge dewatering.
3rd step, material after dehydration adds the Chinese herbal medicine class material with mixture ratio 10%, one in peppermint or camphor or dandelion or tarragon or other Chinese herbal medicines or combination in any, Chinese medicine powder is broken into threadiness for subsequent use, process comprises laying, the technique of roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 14:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular, for subsequent use.
Second step, by the vegetable fiber of rattan peel, rattan core and poplar gained and particle after water mix and blend dissolves each other again through centrifuge dewatering.
3rd step, material after dehydration adds and obtains micro-filtration filtering material with the acetate fibre of mixture ratio at least 30%, add the Chinese herbal medicine class material with mixture ratio 10%, one in peppermint or camphor or dandelion or tarragon or other Chinese herbal medicines or combination in any, Chinese medicine powder is broken into threadiness for subsequent use, process comprises laying, the technique of roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 15:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular, for subsequent use.
Second step, to add the vegetable fiber of rattan peel, rattan core and poplar gained and the mixture of particle with the acetate fibre of mixture ratio at least 30% after water mix and blend dissolves each other again through centrifuge dewatering again.
3rd step, material after dehydration, obtain micro-filtration filtering material, add the Chinese herbal medicine class material being no more than 10% with mixture ratio again, one in peppermint or camphor or dandelion or tarragon or other Chinese herbal medicines or combination in any, be broken into by Chinese medicine powder fibrous for subsequent use, process comprises laying, the technique of roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 16:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is between 20%-60%, and rattan core proportion is between 30%-50%, and poplar particle proportion is between 20%-30%.
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular.
Second step, by the vegetable fiber of rattan peel, rattan core and poplar gained and particle after water mix and blend dissolves each other again through centrifuge dewatering.
3rd step, it is the acetate fibre of 30% that material after dehydration adds with mixture ratio, add the Chinese herbal medicine class material with mixture ratio 5% again, add the Chinese herbal medicine class material with mixture ratio 5% again, it is for subsequent use that lavender or rose or jasmine, peppermint or camphor or dandelion or tarragon etc. are ground into threadiness, process comprises laying, the technique of roll extrusion makes fibre cloth, obtains fragrant deodorization and sterilization type filtering module after compression molding cuts.
Embodiment 16:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is 30%, and rattan core proportion is 40%, and poplar particle accounting example is 20%, and flowers and plants proportion is 5%, and Chinese herbal medicine proportion is 5%.
The first step, rattan peel first softens, and material is through being ground into granular.
Second step, by particle after water mix and blend dissolves each other again through centrifuge dewatering.
3rd step, the technique of laying, roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 17:
Filtering material comprises rattan core, rattan peel, poplar, and rattan peel proportion is 30%, and rattan core proportion is 40%, poplar particle accounting example is 20%, flowers and plants, Chinese herbal medicine altogether accounting example 10%, acetate fibre 43% (43% for accounting for total ratio, and the proportioning of itself and mixture is 30%).
The first step, rattan peel first softens, and material is through being ground into granular.
Second step, by particle after water mix and blend dissolves each other again through centrifuge dewatering.
3rd step, the technique of laying, roll extrusion makes fibre cloth, after compression molding cuts, obtain filtering module.
Embodiment 18: filtering module, adopt any one above-mentioned filtering material, and by described filtering material compression molding, filtering module is fibre cloth.
Embodiment 19: filter element, adopt above-mentioned fibre cloth, and described filter element is formed as having the curling filtrating equipment being alternately closed passage; Or described filter element is configured to pleated, the annular filter element closing or open.
Embodiment 20: the processing method of filtering module, comprising:
The first step, isolates rattan peel and rattan core by rattan, rattan peel through comprising separation, shredding, activation, the technique of swollen makes vegetable fiber, rattan core and Poplar Powder are broken into granular, for subsequent use.
Second step, by the vegetable fiber of rattan peel, rattan core and poplar gained and particle after water mix and blend dissolves each other again through centrifuge dewatering.
3rd step, the material after dehydration comprises makes fibre cloth through laying, rolling technology, after compression molding cuts, obtain filtering module; Or add after dehydration and be no less than the acetate fibre of 30% with mixture ratio and process comprises laying, rolling technology makes fibre cloth, after compression molding cuts, obtain filtering module.
In above embodiment, rattan can adopt Southeast Asia import shrub rattan to mix with domestic shrub rattan, or all adopts Southeast Asia import shrub rattan.
Although below only describe in detail the embodiment of this case; but those skilled in the art is easy to recognize: under the instruction not departing from this case novelty in itself and advantage; embodiment can have many modification, and therefore, all such modification all should be included in the protection domain of this case.