CN204198234U - A kind of wind power foundation ring turning device - Google Patents

A kind of wind power foundation ring turning device Download PDF

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Publication number
CN204198234U
CN204198234U CN201420681385.8U CN201420681385U CN204198234U CN 204198234 U CN204198234 U CN 204198234U CN 201420681385 U CN201420681385 U CN 201420681385U CN 204198234 U CN204198234 U CN 204198234U
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Prior art keywords
flange
wind power
foundation ring
power foundation
machined
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Expired - Lifetime
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CN201420681385.8U
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Chinese (zh)
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邱胜宝
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Tianshun Zhuhai New Energy Co ltd
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SOUTH KERRY WIND POWER EQUIPMENT (ZHUHAI) Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

本实用新型公开了一种风电基础环翻转装置,包括起重臂,起重臂的两端下方分别设有连接吊环和卷扬系统,所述连接吊环分别经第一、第二连接绳连接有第一机加工法兰吊耳、第二机加工法兰吊耳,所述卷扬系统经第三连接绳连接有拼焊法兰吊耳,所述第一机加工法兰吊耳、第二机加工法兰吊耳和拼焊法兰吊耳上分别设有连接孔,所述起重臂上方中间位置设有起吊吊环。本实用新型制作、操作简单,人员、设备和产品安全有保障,起吊准备时间短,起重翻转作业稳定,且在起吊过程中不对风电基础环的筒体或法兰本身带来损伤。

The utility model discloses an overturning device for a wind power foundation ring, which comprises a lifting arm, and a connecting ring and a hoisting system are respectively arranged under the two ends of the lifting arm, and the connecting rings are respectively connected by first and second connecting ropes. The first machined flange lifting lug, the second machined flange lifting lug, the hoisting system is connected with the tailor-welded flange lifting lug through the third connecting rope, the first machined flange lifting lug, the second The lugs of the machined flange and the lugs of the tailor-welded flange are respectively provided with connection holes, and a lifting ring is provided at the middle position above the boom. The utility model has the advantages of simple manufacture and operation, guaranteed safety of personnel, equipment and products, short hoisting preparation time, stable hoisting and turning operations, and no damage to the cylinder body or the flange itself of the wind power foundation ring during the hoisting process.

Description

一种风电基础环翻转装置A wind power foundation ring turning device

技术领域 technical field

本实用新型涉及风力发电设备领域,更具体地说,涉及一种风电基础环翻转装置。 The utility model relates to the field of wind power generation equipment, in particular to a wind power foundation ring turning device.

背景技术 Background technique

风电基础环翻转装置作为风电基础环的翻转起重辅助工装,适用于风电基础环由竖直位置翻转90°至水平位置或由水平位置翻转90°至竖直位置的工作。 The wind power foundation ring turning device is used as the turning and lifting auxiliary tooling of the wind power foundation ring, which is suitable for the work of turning the wind power foundation ring from the vertical position 90° to the horizontal position or from the horizontal position to the vertical position.

作为风力发电设备的底部支撑,风电基础环的结构自上而下是由顶部的机加工法兰、筒身及底部的拼焊法兰三部分焊接组成,其中,顶部的机加工法兰具有多个等间距的螺栓孔,筒身的特定高度位置圆周上分布有用于安装时穿插钢筋的椭圆孔,底部的拼焊法兰则一般具有3个对称分布的螺栓孔。 As the bottom support of wind power generation equipment, the structure of the wind power foundation ring is composed of three parts welded from top to bottom: the top machined flange, the cylinder body and the bottom tailor welded flange. Among them, the top machined flange has multiple There are three equally spaced bolt holes, oval holes for interspersed steel bars are distributed on the circumference of the cylinder body at a specific height, and the tailor-welded flange at the bottom generally has three symmetrically distributed bolt holes.

在风电基础环的焊接制造环节,首先,风电基础环的机加工法兰、筒身及拼焊法兰在竖直位置的状态下依次完成组对工序。其次,需要将风电基础环起吊并翻转90°至水平位置,放在滚轮架工位上进行两道环缝焊接工序。最后,环缝焊接完成并经焊缝探伤检验合格后,将风电基础环由滚轮架工位上的水平位置起吊并翻转90°至竖直位置,卸至合格品堆放区域。 In the welding and manufacturing process of the wind power foundation ring, firstly, the machined flange, cylinder body and tailor-welded flange of the wind power foundation ring are assembled in sequence in a vertical position. Secondly, it is necessary to lift the wind power foundation ring and turn it over 90° to a horizontal position, and place it on the roller frame station to perform two ring seam welding processes. Finally, after the ring seam welding is completed and the weld seam inspection is qualified, the wind power foundation ring is lifted from the horizontal position on the roller frame station and turned 90° to the vertical position, and unloaded to the qualified product stacking area.

现有的翻转装置是采用普通吊耳安装在筒身的椭圆孔位置,偏心起吊后通过风电基础环的重心调整实现位置状态的调整,缺点在于斜拉斜吊等安全隐患,长期使用易损伤吊车电机,吊装过程状态不稳定,过于依赖起重工的操作经验,并且容易对产品造成不必要的磕碰等。 The existing overturning device uses ordinary lifting lugs to be installed in the elliptical hole position of the cylinder body. After eccentric lifting, the adjustment of the position and state is realized through the adjustment of the center of gravity of the wind power foundation ring. The disadvantage is that there are safety hazards such as cable-stayed and inclined hanging, and long-term use is easy to damage the crane. The state of the motor is unstable during the hoisting process, relying too much on the operating experience of the hoist, and it is easy to cause unnecessary bumps on the product.

发明内容 Contents of the invention

本实用新型针对现有技术的缺陷:斜拉斜吊等安全隐患,长期使用易损伤吊车电机,吊装过程状态不稳定,过于依赖起重工的操作经验,并且容易对产品造成不必要的磕碰等,提 供一种制作、操作简单,人员、设备和产品安全有保障,起吊准备时间短,起重翻转作业稳定,且在起吊过程中不对风电基础环的筒体或法兰本身带来损伤的风电基础环翻转装置。 The utility model aims at the defects of the prior art: potential safety hazards such as cable-stayed and inclined cranes, long-term use is easy to damage the motor of the crane, the state of the hoisting process is unstable, the operation experience of the hoisting worker is too dependent, and unnecessary bumps are easily caused to the product, etc. Provide a wind power plant that is easy to manufacture and operate, with guaranteed safety of personnel, equipment and products, short hoisting preparation time, stable lifting and turning operations, and no damage to the cylinder or flange of the wind power foundation ring itself during the hoisting process. Base ring flip device.

本实用新型解决其技术问题所采用的技术方案如下所述:一种风电基础环翻转装置,其特征在于,包括起重臂,起重臂的两端下方分别设有连接吊环和卷扬系统,所述连接吊环分别经第一、第二连接绳连接有第一机加工法兰吊耳、第二机加工法兰吊耳,所述卷扬系统经第三连接绳连接有拼焊法兰吊耳,所述第一机加工法兰吊耳、第二机加工法兰吊耳和拼焊法兰吊耳上分别设有连接孔,所述起重臂上方中间位置设有起吊吊环。 The technical scheme adopted by the utility model to solve its technical problems is as follows: a wind power foundation ring turning device, which is characterized in that it includes a boom, and the two ends of the boom are respectively provided with a connecting ring and a winch system, The connecting rings are respectively connected with the first machined flange lifting lug and the second machined flange lifting lug through the first and second connecting ropes, and the winch system is connected with the tailor-welded flange lifting lug through the third connecting rope. The first machined flange lug, the second machined flange lug and the tailor-welded flange lug are respectively provided with connecting holes, and a lifting ring is provided in the middle above the boom.

根据上述结构,其中所述拼焊法兰吊耳经第三连接绳穿过滑轮组连接在卷扬系统上。 According to the above structure, wherein the tailor welding flange lug is connected to the hoisting system through the pulley block through the third connecting rope.

根据上述结构,其中所述第一、第二、第三连接绳分别经第一、第二、第三卸扣与第一机加工法兰吊耳、第二机加工法兰吊耳、拼焊法兰吊耳连接。 According to the above structure, the first, second and third connecting ropes are respectively connected to the first machined flange lug, the second machined flange lug, tailor welding through the first, second and third shackles respectively. Flange lug connection.

根据上述结构,作为优选,其中所述起重臂的长度大于等于基础环的宽度。 According to the above structure, preferably, the length of the boom is greater than or equal to the width of the basic ring.

根据上述结构,作为优选,其中所述第一、第二、第三连接绳均为钢丝绳。 According to the above structure, preferably, the first, second and third connecting ropes are all steel wire ropes.

根据上述结构的本实用新型,与现有技术相比,其有益效果在于,制作、操作简单,人员、设备和产品安全有保障,起吊准备时间短,起重翻转作业稳定,且在起吊过程中不对风电基础环的筒体或法兰本身带来损伤。 According to the utility model with the above-mentioned structure, compared with the prior art, its beneficial effects are that the manufacture and operation are simple, the safety of personnel, equipment and products is guaranteed, the lifting preparation time is short, the lifting and turning operation is stable, and during the lifting process It does not cause damage to the cylinder body or the flange itself of the wind power foundation ring.

附图说明 Description of drawings

下面结合附图以及实施例对本实用新型做进一步的说明。 Below in conjunction with accompanying drawing and embodiment the utility model is described further.

图1为风电基础环结构图; Figure 1 is a structural diagram of the wind power foundation ring;

图2为本实用新型结构图; Fig. 2 is a structural diagram of the utility model;

图3为本实用新型使用状态结构图。 Fig. 3 is a structural diagram of the utility model in use.

具体实施方式 Detailed ways

如图1所示,一种风电基础环翻转装置,包括起重臂1、起吊吊环14、机加工法兰吊耳7、8、拼焊法兰吊耳9、连接吊环2、卷扬系统12、钢丝绳3、4、11、卸扣6、5、10。机加工法兰吊耳7、8经卸扣6、5通过钢丝绳3、4系挂在起重臂1一端的连接吊环2上。拼焊法兰吊耳9经卸扣10通过钢丝绳11穿过滑轮组13连接在卷扬系统12上,卷扬系统12安装在起重臂1的另一端,使拼焊法兰吊耳9与机加工法兰吊耳7、8的起吊位置基本对称。起吊吊环14设于起重臂1上方中间位置。起重臂1的长度大于等于基础环的宽度。机加工法兰吊耳7、8和拼焊法兰吊耳9上分别设有连接孔71、81、91。 As shown in Figure 1, a wind power foundation ring turning device includes a lifting arm 1, a lifting ring 14, machined flange lifting lugs 7, 8, tailor-welded flange lifting lugs 9, connecting lifting rings 2, and a hoisting system 12 , Wire rope 3, 4, 11, shackle 6, 5, 10. The machined flange lugs 7,8 are hung on the connecting ring 2 at one end of the boom 1 through the shackles 6,5 through the wire ropes 3,4. Tailored flange lifting lug 9 is connected to hoisting system 12 through shackle 10 through wire rope 11 through pulley block 13, and hoisting system 12 is installed on the other end of boom 1, so that tailor welding flange lifting lug 9 and machine The hoisting positions of the processing flange lugs 7 and 8 are basically symmetrical. The hoisting ring 14 is located at the middle position above the jib 1 . The length of the boom 1 is greater than or equal to the width of the basic ring. The machined flange lugs 7, 8 and the tailor-welded flange lug 9 are respectively provided with connecting holes 71, 81, 91.

Claims (5)

1.一种风电基础环翻转装置,其特征在于,包括起重臂,起重臂的两端下方分别设有连接吊环和卷扬系统,所述连接吊环分别经第一、第二连接绳连接有第一机加工法兰吊耳、第二机加工法兰吊耳,所述卷扬系统经第三连接绳连接有拼焊法兰吊耳,所述第一机加工法兰吊耳、第二机加工法兰吊耳和拼焊法兰吊耳上分别设有连接孔,所述起重臂上方中间位置设有起吊吊环。 1. A wind power foundation ring turning device, characterized in that it comprises a boom, the two ends of the boom are respectively provided with a connecting ring and a hoisting system, and the connecting rings are respectively connected by the first and second connecting ropes There are a first machined flange lifting lug and a second machined flange lifting lug, the hoisting system is connected with a tailor-welded flange lifting lug through a third connecting rope, the first machined flange lifting lug, the second Two machined flange lugs and tailor-welded flange lugs are respectively provided with connection holes, and a lifting ring is provided in the middle above the boom. 2.根据权利要求1所述的一种风电基础环翻转装置,其特征在于,所述拼焊法兰吊耳经第三连接绳穿过滑轮组连接在卷扬系统上。 2 . The wind power foundation ring turning device according to claim 1 , wherein the tailor-welded flange lug is connected to the hoisting system through a pulley block via a third connecting rope. 3 . 3.根据权利要求1所述的一种风电基础环翻转装置,其特征在于,所述第一、第二、第三连接绳分别经第一、第二、第三卸扣与第一机加工法兰吊耳、第二机加工法兰吊耳、拼焊法兰吊耳连接。 3. A wind power foundation ring turning device according to claim 1, characterized in that the first, second and third connecting ropes are respectively processed by the first, second and third shackles and the first machining Flange lugs, second machined flange lugs, tailor welded flange lug connections. 4.根据权利要求1所述的一种风电基础环翻转装置,其特征在于,所述起重臂的长度大于等于基础环的宽度。 4 . The wind power foundation ring turning device according to claim 1 , wherein the length of the boom is greater than or equal to the width of the foundation ring. 5.根据权利要求1所述的一种风电基础环翻转装置,其特征在于,所述第一、第二、第三连接绳均为钢丝绳。 5 . The wind power foundation ring turning device according to claim 1 , wherein the first, second and third connecting ropes are all steel wire ropes. 6 .
CN201420681385.8U 2014-11-03 2014-11-03 A kind of wind power foundation ring turning device Expired - Lifetime CN204198234U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104444762A (en) * 2014-11-03 2015-03-25 珠海南方广立风电设备有限公司 Wind power foundation ring overturning device and method for overturning foundation ring by using same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104444762A (en) * 2014-11-03 2015-03-25 珠海南方广立风电设备有限公司 Wind power foundation ring overturning device and method for overturning foundation ring by using same

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C14 Grant of patent or utility model
GR01 Patent grant
CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: 519175, No. six, 2 Toyama Road, Toyama Industrial Park, Zhuhai, Guangdong (No. 1 workshop)

Patentee after: TIANSHUN (ZHUHAI) NEW ENERGY Co.,Ltd.

Address before: 519100 Guangdong city of Zhuhai province Toyama Doumen District Industrial Park starting area Gaolan high-speed east wind power plant area Li Guang

Patentee before: SOUTH KERRY WIND POWER EQUIPMENT (ZHUHAI) Co.,Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20150311