CN204195143U - automobile instrument panel IP pipe welding station - Google Patents

automobile instrument panel IP pipe welding station Download PDF

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Publication number
CN204195143U
CN204195143U CN201420643596.2U CN201420643596U CN204195143U CN 204195143 U CN204195143 U CN 204195143U CN 201420643596 U CN201420643596 U CN 201420643596U CN 204195143 U CN204195143 U CN 204195143U
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China
Prior art keywords
packing ring
welding
workpiece
sleeve pipe
vibration feeding
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CN201420643596.2U
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Chinese (zh)
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张建忠
罗天学
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CHONGQING LINGYUN AUTO PARTS Co Ltd
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CHONGQING LINGYUN AUTO PARTS Co Ltd
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Abstract

The utility model discloses a kind of automobile instrument panel IP pipe welding station, comprise sleeve pipe vibration feeding machine, the first packing ring vibration feeding machine, the second packing ring vibration feeding machine, overturn feeding mechanism, welding gun supporting component, piece-holder manipulator mechanism, the first workpiece welding rotary components and second workpiece welding rotary components, sleeve pipe vibration feeding machine, overturn feeding mechanism, welding gun supporting component from left to right sets gradually on the table, welding gun supporting component comprise that arc welding gun head column and two are symmetrically arranged first, second tip assembly, first workpiece welding rotary components is arranged on immediately below the first tip assembly, second workpiece welding rotary components is arranged on immediately below the second tip assembly, first packing ring vibration feeding machine is arranged on the dead ahead of the first tip assembly, second packing ring vibration feeding machine is arranged on the dead ahead of the second tip assembly, piece-holder manipulator mechanism is positioned at the rear of welding gun supporting component.The utility model realizes the full-automation welding of instrument board IP pipe, enhances productivity.

Description

Automobile instrument panel IP pipe welding station
Technical field
The utility model relates to a kind of automobile instrument panel IP pipe welding station, belongs to mechanical field.
Background technology
IP pipe belongs to the parts on automobile instrument panel, and be made up of sleeve pipe and two packing rings, two packing rings are enclosed within the two ends of sleeve pipe respectively, and are welded and fixed with sleeve pipe.It is vertically clamped by frock by sleeve pipe that traditional welding is arranged, after manually one of them packing ring being welded and fixed, then the workpiece turning 180 ° that will weld, then another packing ring is welded on sleeve pipe.Existing welding tooling often welds an instrument board IP pipe to be needed through twice clamping, and welding efficiency is low, welding precision is low, and labour intensity is large, and labour protection is weak, cannot realize automatic batch production.
Utility model content
The purpose of this utility model is exactly to solve the problem, and provides a kind of automobile instrument panel IP pipe welding station, is intended to improve IP pipe production efficiency and welding precision.
To achieve these goals, the utility model adopts following technical scheme:
A kind of automobile instrument panel IP pipe welding station, comprise workbench, and sleeve pipe vibration feeding machine, the first packing ring vibration feeding machine, the second packing ring vibration feeding machine, overturn feeding mechanism, welding gun supporting component, piece-holder manipulator mechanism, the first workpiece welding rotary components and second workpiece welding rotary components is on the table installed, described sleeve pipe vibration feeding machine, overturn feeding mechanism, welding gun supporting component from left to right sets gradually on the table, described welding gun supporting component comprise that arc welding gun head column and two are symmetrically arranged first, second tip assembly, described first, second tip assembly can move up and down by arc welding gun head column under power drive relatively, described first workpiece welding rotary components is arranged on immediately below the first tip assembly, second workpiece welding rotary components is arranged on immediately below the second tip assembly, first, second workpiece welding rotary components can carry out 360 ° of revolutions by workbench under power drive relatively, described first packing ring vibration feeding machine is arranged on the dead ahead of the first tip assembly, second packing ring vibration feeding machine is arranged on the dead ahead of the second tip assembly, described piece-holder manipulator mechanism is positioned at the rear of welding gun supporting component,
Described piece-holder manipulator mechanism comprises holder and slip slide carriage, slip slide carriage can horizontally slip by holder under power drive relatively, slip slide carriage is from left to right arranged at intervals with first successively, second, 3rd manipulator, first, 3rd manipulator can before and after relative sliding slide carriage under respective power drive, move up and down, second manipulator under power drive can before and after relative sliding slide carriage, move up and down and 180 ° of upsets, when the first manipulator is positioned at the dead astern of overturn feeding mechanism, second manipulator is positioned at the dead astern of the first workpiece welding rotary components, 3rd manipulator is positioned at the dead astern of second workpiece welding rotary components,
Described sleeve pipe vibration feeding machine involving vibrations feed table and feeding track, described first, second packing ring vibration feeding machine involving vibrations feed table, feeding track, feed mechanism;
First, the charging aperture of described overturn feeding mechanism connects with the feeding track of sleeve pipe vibration feeding machine, sleeve pipe sends into overturn feeding mechanism through sleeve pipe vibration feeding machine level, be turned into vertical state through overturn feeding mechanism, then sleeve pipe sent into the first workpiece by the first manipulator and weld on rotary components sleeve pipe is clamped; Simultaneously, first packing ring is delivered to feed mechanism by feeding track by the vibration feeding disc of the first packing ring vibration feeding machine, by feed mechanism by the first gasket sleeve clamping sleeve pipe on, first tip assembly declines and puts in place, while first workpiece welding rotary components drives sleeve pipe and 360 °, the first packing ring to rotate, first packing ring is welded on sleeve pipe by the first tip assembly, then by the second manipulator by the first time workpiece turning 180 ° that weld sending into Workpiece clamping on second workpiece welding rotary components; By the vibration feeding disc of the second packing ring vibration feeding machine, the second packing ring is delivered to feed mechanism by feeding track again, by feed mechanism by the second gasket sleeve on the other end of sleeve pipe, second tip assembly declines and puts in place, while the workpiece 360 ° that second workpiece welding rotary components drives the second packing ring, first time has welded rotates, second packing ring is welded on the other end of sleeve pipe by the second tip assembly, then by the 3rd manipulator, the workpiece welded is moved on to the right side that second workpiece welds rotary components.
Preferably: described overturn feeding mechanism comprises rotary electric machine, fixed mount and turnover disc, described rotary electric machine is arranged on fixed mount, fixed mount is installed on the table, " one " word hole is had in described turnover disc, sleeve pipe is in " one " word hole that sleeve pipe vibration feeding machine Jin Ru Transverse puts, drive turnover disc to turn clockwise after 90 ° by rotary electric machine, sleeve pipe drops to workbench under gravity in " one " word hole.
Preferably: the Power Drive Unit between the holder of described piece-holder manipulator mechanism and slip slide carriage is electricity Gang mechanism, electricity Gang mechanism drives the relative holder of slip slide carriage to horizontally slip; Described first manipulator comprises parallel air gripper, the guide rod cylinder that moves up and down and the guide rod cylinder that seesaws, second manipulator comprises parallel air gripper, the guide rod cylinder that moves up and down, the guide rod cylinder that seesaws and 180 ° of rotary cylinders, and described 3rd manipulator comprises parallel air gripper, the guide rod cylinder that moves up and down, the guide rod cylinder that seesaws and 90 ° of rotary cylinders.
Preferably: described welding gun supporting component is fixing on the table by arc welding gun head column, first, second tip assembly is synchronously moved up and down by same air cylinder driven, the cylinder body of this cylinder is fixed on arc welding gun head column top, the piston-rod lower end of cylinder is hinged on plumb joint slide carriage, first, second tip assembly is arranged symmetrically in the left and right sides of plumb joint slide carriage, plumb joint slide carriage and arc welding gun head column are slidably connected by upright guide rail, first, second tip assembly comprises gooseneck tip, welding gun clamp device and pore plug, described gooseneck tip is installed on plumb joint slide carriage by welding gun clamp device, the upper end of gooseneck tip tilts towards cylinder-bore axis, tube plug head erect is arranged on plumb joint slide carriage, and be positioned at the outside of gooseneck tip, the lower end of described pore plug is provided with conical head, during welding packing ring, conical head stretches in gasket hole and is pushed down by packing ring.
Preferably: described first, second workpiece welding rotary components comprises turntable, and the solder side locating piece installed on a spinstand, pad clamping cylinder mount pad and sleeve pipe Pneumatic clamping jaw, described turntable is arranged in the installing hole of workbench by bearing block, solder side locating piece is arranged on the middle part of turntable, two pad clamping cylinder mount pads are symmetricly set on the both sides of solder side locating piece, the top of each pad clamping cylinder mount pad is provided with a thin tape guide rod cylinder, each thin tape guide rod cylinder is provided with a welding baffle plate, two thin tape guide rod cylinder drive each self-corresponding welding baffle plate move toward one another respectively, two welding baffle plates close up rear middle part and just in time surround a circular hole, the bare terminal end of described sleeve pipe Pneumatic clamping jaw reaches immediately below circular hole and is clamped by sleeve pipe, the conical head of described pore plug lower end stretches into circular hole and is pressed on sleeve pipe Pneumatic clamping jaw by packing ring.
Preferably: described first, second workpiece welding rotary components is driven and synchronous axial system by same rotary power unit, described rotary power unit is positioned at below workbench, and be arranged between two parties first workpiece welding rotary components weld between rotary components with second workpiece, this rotary power unit comprises drive motors and synchronous belt drive mechanism, and the driven pulley that the driving wheel of described synchronous belt drive mechanism drives first, second workpiece to weld rotary components lower end by Timing Belt respectively rotates.
Preferably: described first, the feed mechanism of the second packing ring vibration feeding machine comprises material loading column, packing ring location-plate, magnechuck, material loading seesaws cylinder and thin cylinder, packing ring is through vibration feeding disc, feeding track is delivered in the locating hole of packing ring location-plate, magnechuck is arranged on the lower end of thin cylinder, magnechuck is positioned at directly over locating hole, magnechuck is driven to move up and down by thin cylinder, moved forward and backward together by seesaw air cylinder driven thin cylinder and magnechuck of material loading, thus the packing ring that magnechuck adsorbs is delivered on corresponding workpiece welding rotary components and clamp.
Preferably: described workbench is provided with chassis cover, the vibration feeding disc of decannulation vibration feeding machine, outside the vibration feeding disc of first, second packing ring vibration feeding machine, remainder is housed in chassis cover entirely, and the periphery of the vibration feeding disc of described sleeve pipe vibration feeding machine is provided with blimp.
Compared with prior art, the utility model has following beneficial effect:
(1) the utility model achieves the full-automation welding of instrument board IP pipe, substantially increases production efficiency and welding precision, and compact conformation, connection and reasonable arrangement.
(2) adopt " one " word hole to add the turnover disc version of 90 ° of turning clockwise, can ensure swimmingly the sleeve pipe of level feeding to be turned into vertical state, the gravity that sleeve pipe recycles self is slipped to workbench from turnover disc, smart structural design.
(3) adopt three manipulators to operate three workpiece respectively, enhance productivity further; First, second tip assembly is synchronously moved up and down by same air cylinder driven, and while cost-saving, structural configuration is more compact.
(4) adopt chassis cover, make welding station associative perception stronger, more neat and artistic, simultaneously in conjunction with blimp, improve erasure effect; Because casing wt is comparatively large, therefore need to arrange blimp separately; The vibration feeding disc of three vibration feeding machines is arranged in outside chassis cover, convenient reinforced.
Accompanying drawing explanation
Fig. 1 is the stereogram of automobile instrument panel IP pipe welding station.
Fig. 2 is the stereogram in Fig. 1 after chassis cover dismounting.
Fig. 3 is the front view of Fig. 2.
Fig. 4 is the right view of Fig. 3.
Fig. 5 is the top view of Fig. 3.
Fig. 6 is the M place enlarged drawing of Fig. 2.
Fig. 7 is the stereogram of piece-holder manipulator mechanism.
Fig. 8 is the top view of piece-holder manipulator mechanism.
Fig. 9 is the stereogram of welding gun supporting component.
Figure 10 is the front view of welding gun supporting component.
Figure 11 is the stereogram of the first workpiece welding rotary components or second workpiece welding rotary components.
Figure 12 is the roman figure of the first workpiece welding rotary components or second workpiece welding rotary components.
Figure 13 is the stereogram of rotary power unit.
Figure 14 is the stereogram of feed mechanism.
Description of reference numerals:
A sleeve pipe vibration feeding machine, B1 first packing ring vibration feeding machine, B2 second packing ring vibration feeding machine, C overturn feeding mechanism, D welding gun supporting component, E piece-holder manipulator mechanism, F1 first workpiece welding rotary components, the welding of F2 second workpiece rotary components, G1 first tip assembly, G2 second tip assembly, H1 first manipulator, H2 second manipulator, H3 the 3rd manipulator, J rotary power unit, K feed mechanism;
1 workbench, 2 arc welding gun head columns, 3 holders, 4 slip slide carriages, 5 vibration feeding discs, 6 feeding tracks, 7 rotary electric machines, 8 fixed mounts, 9 turnover discs, 10 electric rotating machines, 11 synchronous pulley mechanisms, 12 parallel air grippers, 13 move up and down guide rod cylinder, 14 seesaw guide rod cylinder, 15180 ° of rotary cylinders, 1690 ° of rotary cylinders, 17 cylinders, 18 touch-screens, 19 gooseneck tips, 20 welding gun clamp devices, 21 pore plugs, 22 plumb joint slide carriages, 23 drive motors, 24 synchronous belt drive mechanisms, 25 solder side locating pieces, 26 turntables, 27 pad clamping cylinder mount pads, 28 welding baffle plates, 29 thin tape guide rod cylinder, 30 sleeve pipe Pneumatic clamping jaws, 31 material loading columns, 32 packing ring location-plates, 33 magnechucks, 34 material loadings seesaw cylinder, 35 thin cylinders, 36 chassis covers, 37 blimps, 38 bearing blocks, 39 reductors, 40 motor mounts.
Detailed description of the invention
The technological means realized to make the utility model, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the utility model further.
Embodiment
See Fig. 1 to Fig. 5, a kind of automobile instrument panel IP pipe welding station, comprise workbench 1, and be arranged on sleeve pipe vibration feeding machine A, the first packing ring vibration feeding machine B1 on workbench 1, the second packing ring vibration feeding machine B2, overturn feeding mechanism C, welding gun supporting component D, piece-holder manipulator mechanism E, the first workpiece welding rotary components F1 and second workpiece welding rotary components F2.
Sleeve pipe vibration feeding machine A, overturn feeding mechanism C, welding gun supporting component D from left to right set gradually on workbench 1.First, second tip assembly G1, G2 composition that welding gun supporting component D is symmetrically arranged primarily of arc welding gun head column 2 and two, first, second tip assembly G1, G2 can move up and down by arc welding gun head column 2 under power drive relatively.First workpiece welding rotary components F1 is arranged on immediately below the first tip assembly G1, second workpiece welding rotary components F2 is arranged on immediately below the second tip assembly G2, and first, second workpiece welding rotary components F1, F2 can carry out 360 ° of revolutions by workbench 1 under power drive relatively.First packing ring vibration feeding machine B1 is arranged on the dead ahead of the first tip assembly G1, and the second packing ring vibration feeding machine B2 is arranged on the dead ahead of the second tip assembly G2, and piece-holder manipulator mechanism E is positioned at the rear of welding gun supporting component D.
See Fig. 7 and Fig. 8, piece-holder manipulator mechanism E forms primarily of holder 3, slip slide carriage 4, first manipulator H1, the second manipulator H2, the 3rd manipulator H3.Slip slide carriage 4 can horizontally slip by holder 3 under power drive relatively, and the power-driven mechanism adopted is various informative.First, second, third manipulator H1, H2, H3 be from left to right interval setting successively on slip slide carriage 4.The first, the 3rd manipulator H1, H3 under power drive can before and after relative sliding slide carriage 4, move up and down, the second manipulator H2 under power drive can before and after relative sliding slide carriage 4, move up and down and 180 ° of upsets.See Fig. 5, when the first manipulator H1 is positioned at the dead astern of overturn feeding mechanism C, the second manipulator H2 is positioned at the dead astern of the first workpiece welding rotary components F1, and the 3rd manipulator H3 is positioned at the dead astern of second workpiece welding rotary components F2.
See Fig. 5, sleeve pipe vibration feeding machine A is formed primarily of vibration feeding disc 5 and feeding track 6.First packing ring vibration feeding machine B1 is formed primarily of vibration feeding disc 5, feeding track 6 and feed mechanism K, and the second packing ring vibration feeding machine B2 forms identical with the first packing ring vibration feeding machine B1.Vibration feeding disc is parts conventional in automation equipment, can send into feeding track to after part auto-sequencing.
See Fig. 1 to Fig. 5, first, the charging aperture of overturn feeding mechanism C connects with the feeding track 6 of sleeve pipe vibration feeding machine A, sleeve pipe sends into overturn feeding mechanism C through sleeve pipe vibration feeding machine A level, be turned into vertical state through overturn feeding mechanism C, then sleeve pipe sent into the first workpiece by the first manipulator H1 and weld on rotary components F1 sleeve pipe is clamped; Simultaneously, first packing ring is delivered to feed mechanism K by feeding track 6 by the vibration feeding disc 5 of the first packing ring vibration feeding machine B1, by feed mechanism K by the first gasket sleeve clamping sleeve pipe on, first tip assembly G1 declines and puts in place, while first workpiece welding rotary components F1 drives sleeve pipe and 360 °, the first packing ring to rotate, first packing ring is welded on sleeve pipe by the first tip assembly G1, then by the second manipulator H2 by the first time workpiece turning 180 ° that weld sending into Workpiece clamping on second workpiece welding rotary components F2; By the vibration feeding disc 5 of the second packing ring vibration feeding machine B2, the second packing ring is delivered to feed mechanism K by feeding track 6 again, by feed mechanism K by the second gasket sleeve on the other end of sleeve pipe, second tip assembly G2 declines and puts in place, while the workpiece 360 ° that second workpiece welding rotary components F2 drives the second packing ring, first time has welded rotates, second packing ring is welded on the other end of sleeve pipe by the second tip assembly G2, then by the 3rd manipulator H3, the workpiece welded is moved on to the right side that second workpiece welds rotary components F2.
See Fig. 2 and Fig. 6, overturn feeding mechanism C forms primarily of rotary electric machine 7, fixed mount 8 and turnover disc 9.Rotary electric machine 7 is arranged on fixed mount 8, fixed mount 8 is arranged on workbench 1, " one " word hole 9a is had in turnover disc 9, sleeve pipe is in " one " word hole 9a that the feeding track 6 Jin Ru Transverse of sleeve pipe vibration feeding machine A puts, drive turnover disc 9 to turn clockwise after 90 ° by rotary electric machine 7, sleeve pipe drops to workbench 1 under gravity in " one " word hole 9a.The version of overturn feeding mechanism C is not limited thereto, as long as can realize 90 ° of upsets of sleeve pipe, sleeve pipe is turned into vertical state from level.
See Fig. 7 and Fig. 8, Power Drive Unit between the holder 3 of piece-holder manipulator mechanism E and slip slide carriage 4 is electricity Gang mechanism, electricity Gang mechanism is made up of electric rotating machine 10, synchronous pulley mechanism 11 and bearing block etc. usually, by the rectilinear motion that the convert rotational motion of electric rotating machine 10 is slip slide carriage 4, it is driving mechanism conventional in machinery.First manipulator H1 forms primarily of parallel air gripper 12, the guide rod cylinder that moves up and down 13 and the guide rod cylinder 14 that seesaws, and the guide rod cylinder that moves up and down 13 drives parallel air gripper 12 to move up and down, and the guide rod cylinder that seesaws 14 drives parallel air gripper 12 to move forward and backward.Second manipulator H2 forms primarily of parallel air gripper 12, the guide rod cylinder that moves up and down 13, the guide rod cylinder that seesaws 14 and 180 ° of rotary cylinders 15, the basis of the first manipulator H1 adds 180 ° of rotary cylinders 15, make parallel air gripper 12 decapacitation of the second manipulator H2 up and down, seesaw outside, can also 180 ° of rotations.3rd manipulator H3 forms primarily of parallel air gripper 12, the guide rod cylinder that moves up and down 13, the guide rod cylinder that seesaws 14 and 90 ° of rotary cylinders 16, the basis of the first manipulator H1 adds 90 ° of rotary cylinders 16, make parallel air gripper 12 decapacitation of the 3rd manipulator H3 up and down, seesaw outside, can also 180 ° of rotations.90 ° of rotary cylinders 16 of the 3rd manipulator H3 are arranged as required, when workplace vertical as welded takes out, 90 ° of rotary cylinders 16 then can not be set, when needs, the workpiece welded be sent into lathe by truss robot and carry out adding man-hour, preferably increase by 90 ° of rotary cylinders 16.
3rd manipulator except can level, move up and down except, also there are 90 ° of spinfunctions, the workpiece level welded sent.Adopt three manipulators to operate three workpiece respectively, enhance productivity further.
See Fig. 2, Fig. 9 and Figure 10, welding gun supporting component D is fixed on workbench 1 by arc welding gun head column 2, totally two, plumb joint column 2.First, second tip assembly G1, G2 are driven by same cylinder 17 and synchronously move up and down, and certainly, also can adopt different air cylinder driven, or motor drives.The cylinder body of this cylinder 17 is fixed on arc welding gun head column 2 top by cylinder mount frame, the piston-rod lower end of cylinder 17 is hinged on plumb joint slide carriage 22, first, second tip assembly G1, G2 are arranged symmetrically in the left and right sides of plumb joint slide carriage 22, and plumb joint slide carriage 22 and arc welding gun head column 2 are slidably connected by upright guide rail.First tip assembly G1 forms primarily of gooseneck tip 19, welding gun clamp device 20 and pore plug 21.Gooseneck tip 19 is installed on plumb joint slide carriage 22 by welding gun clamp device 20, the upper end of gooseneck tip 19 tilts towards cylinder 17 axis, pore plug 21 is vertically arranged on plumb joint slide carriage 22, and be positioned at the outside of gooseneck tip 19, the lower end of pore plug 21 is provided with conical head, during welding packing ring, conical head stretches in gasket hole and is pushed down by packing ring.Second tip assembly G2 is identical with the composition of the first tip assembly G1, and is symmetrically arranged with the first tip assembly G1.
First, second tip assembly is synchronously moved up and down by same air cylinder driven, and while cost-saving, structural configuration is more compact; The conical head of pore plug is used for being compressed by packing ring in welding process.
See Figure 11 and Figure 12, the first workpiece welding rotary components F1 forms primarily of turntable 26, bearing block 38 and solder side locating piece 25, two pad clamping cylinder mount pad 27, two thin tape guide rod cylinder 29, two the sleeve pipe Pneumatic clamping jaws 30 be arranged on turntable 26.Turntable 26 is arranged in the installing hole of workbench 1 by bearing block 38, solder side locating piece 25 is arranged on the middle part of turntable 26, two pad clamping cylinder mount pads 27 are symmetricly set on the both sides of solder side locating piece 25, the top of each pad clamping cylinder mount pad 27 is provided with a thin tape guide rod cylinder 29, each thin tape guide rod cylinder 29 is provided with a welding baffle plate 28, two thin tape guide rod cylinder 29 drive each self-corresponding welding baffle plate 28 move toward one another respectively, two welding baffle plates 28 close up rear middle part and just in time surround a circular hole 28a, the bare terminal end of sleeve pipe Pneumatic clamping jaw 30 reaches immediately below circular hole 28a and is clamped by sleeve pipe. see Fig. 2 and Fig. 9, the conical head of pore plug 21 lower end stretches into circular hole 28a and is pressed on sleeve pipe Pneumatic clamping jaw 30 by packing ring.F2 is identical with the composition that the first workpiece welds rotary components F1 for second workpiece welding rotary components.
Optimize the structure of first, second workpiece welding rotary components, adopt thin tape guide rod cylinder to be convenient to mounting arrangements, welding baffle plate can block welding slag, is reserved with circular hole passes through for the lower end of pore plug after two welding baffle plates close up in centre.
See Fig. 3, first, second workpiece welding rotary components F1, F2 are driven and synchronous axial system by same rotary power unit J, can certainly by different power drives.Rotary power unit J is positioned at below workbench 1, and is arranged on the first workpiece welding rotary components F1 between two parties and welds between rotary components F2 with second workpiece.See Figure 13, this rotary power unit J forms primarily of drive motors 23, synchronous belt drive mechanism 24, reductor 39 and motor mount 40.Synchronous belt drive mechanism 24 is made up of driving wheel 24a, driven pulley 24b, idle pulley 24c and Timing Belt 24d.The driven pulley 24b (see Fig. 3, Figure 12) that driving wheel 24a drives first, second workpiece to weld rotary components F1, F2 lower end by Timing Belt 24d respectively rotates.Drive motors 23 is first slowed down by reductor 39, and drive motors 23 is installed to below workbench 1 by motor mount 40.
See Fig. 2, Fig. 5 and Figure 14, the feed mechanism K of the first packing ring vibration feeding machine B1 forms primarily of seesaw cylinder 34 and thin cylinder 35 of material loading column 31, packing ring location-plate 32, magnechuck 33, material loading.Packing ring is delivered in the locating hole 32a of packing ring location-plate 32 through vibration feeding disc 5, feeding track 6, magnechuck 33 is arranged on the lower end of thin cylinder 35, magnechuck 33 is positioned at directly over locating hole 32a, magnechuck 33 is driven to move up and down by thin cylinder 35, drive thin cylinder and magnechuck 33 to move forward and backward together by the material loading cylinder 34 that seesaws, thus the packing ring that magnechuck 33 adsorbs is delivered on corresponding workpiece welding rotary components and clamp.The feed mechanism K of the second packing ring vibration feeding machine B2 is identical with the composition of the feed mechanism K of the first packing ring vibration feeding machine B1.
By locating hole, packing ring is located, and capture packing ring in conjunction with magnechuck, fast very convenient.
In addition, see Fig. 1 to Fig. 5, workbench 1 is also provided with chassis cover 36.The vibration feeding disc 5 of decannulation vibration feeding machine A, outside the vibration feeding disc 5 of first, second packing ring vibration feeding machine B1, B2, remainder is housed in chassis cover 36 entirely, and the periphery of the vibration feeding disc 5 of sleeve pipe vibration feeding machine A is provided with blimp 37.Touch-screen 18 is also provided with outside chassis cover 36.
Adopt chassis cover, make welding station associative perception stronger, more neat and artistic, simultaneously in conjunction with blimp, improve erasure effect; Because casing wt is comparatively large, therefore need to arrange blimp separately; The vibration feeding disc of three vibration feeding machines is arranged in outside chassis cover, convenient reinforced.
Welding station workflow: sleeve pipe is delivered to overturn feeding mechanism C by sleeve pipe vibration feeding machine A, overturn feeding mechanism C overturns the dead ahead that the first manipulator H1 in piece-holder manipulator mechanism E delivered to by sleeve pipe by 90 °, and sleeve pipe is clamped by the parallel air gripper 12 of the first manipulator H1; Meanwhile, first packing ring vibration feeding machine B1 and the second packing ring vibration feeding machine B2 works simultaneously, first packing ring is delivered to the first workpiece welding rotary components F1 by corresponding feed mechanism K and is welded with sleeve pipe by the first packing ring vibration feeding machine B1, and the second packing ring is delivered to second workpiece welding rotary components F2 by corresponding feed mechanism K and welded with sleeve pipe by the second packing ring vibration feeding machine B2; First workpiece welding rotary components F1 is arranged in the dead ahead of piece-holder manipulator mechanism E second manipulator H2, the workpiece that first time has welded is delivered to second workpiece welding rotary components F2 and is carried out second time welding by the parallel air gripper 12 of the second manipulator H2, in the process, the parallel air gripper 12 of the second manipulator H2 carries out 180 ° of rotations by 180 ° of rotary cylinders 15, and the workpiece that first time has been welded can carry out the welding of other end; The workpiece half-twist that twice welding completes by the parallel air gripper 12 of the 3rd manipulator H3, waits for that subsequent work station manipulator captures, is carried out secondary operations.
In welding process, welding gun supporting component D drives plumb joint slide carriage 22 to decline by cylinder 17 and puts in place, gooseneck tip assembly 19 is made to aim at weld, rotary power unit J is rotated by the workpiece on the first workpiece welding rotary components F1 and second workpiece welding rotary components F2 driven rotary platform 26, and gooseneck tip assembly 19 is motionless; After once having welded, cylinder 17 rises, and welding gun supporting component D leaves first, second workpiece welding rotary components F1, F2, and workpiece takes out by piece-holder manipulator mechanism E, delivers to subsequent work position.
The foregoing is only preferred embodiment of the present utility model, protection domain of the present utility model is not limited in above-mentioned embodiment, and every technical scheme belonging to the utility model principle all belongs to protection domain of the present utility model.For a person skilled in the art, the some improvement carried out under the prerequisite not departing from principle of the present utility model, these improvement also should be considered as protection domain of the present utility model.

Claims (8)

1. an automobile instrument panel IP pipe welding station, it is characterized in that: comprise workbench (1), and be arranged on sleeve pipe vibration feeding machine (A), the first packing ring vibration feeding machine (B1), the second packing ring vibration feeding machine (B2), overturn feeding mechanism (C), welding gun supporting component (D), piece-holder manipulator mechanism (E), the first workpiece welding rotary components (F1) and second workpiece welding rotary components (F2) on workbench (1), described sleeve pipe vibration feeding machine (A), overturn feeding mechanism (C), welding gun supporting component (D) from left to right sets gradually on workbench (1), described welding gun supporting component (D) comprise that arc welding gun head column (2) and two are symmetrically arranged first, second tip assembly (G1, G2), described first, second tip assembly (G1, G2) can relatively move up and down by arc welding gun head column (2) under power drive, described first workpiece welding rotary components (F1) is arranged on immediately below the first tip assembly (G1), second workpiece welding rotary components (F2) is arranged on immediately below the second tip assembly (G2), first, second workpiece welding rotary components (F1, F2) relatively 360 ° of revolutions can be carried out by workbench (1) under power drive, described first packing ring vibration feeding machine (B1) is arranged on the dead ahead of the first tip assembly (G1), second packing ring vibration feeding machine (B2) is arranged on the dead ahead of the second tip assembly (G2), described piece-holder manipulator mechanism (E) is positioned at the rear of welding gun supporting component (D),
Described piece-holder manipulator mechanism (E) comprises holder (3) and slip slide carriage (4), slip slide carriage (4) can horizontally slip by holder (3) under power drive relatively, slip slide carriage (4) is from left to right arranged at intervals with first successively, second, 3rd manipulator (H1, H2, H3), first, 3rd manipulator (H1, H3) energy relative sliding slide carriage (4) front and back under respective power drive, move up and down, second manipulator (H2) under power drive can before and after relative sliding slide carriage (4), move up and down and 180 ° of upsets, when the first manipulator (H1) is positioned at the dead astern of overturn feeding mechanism (C), second manipulator (H2) is positioned at the dead astern of the first workpiece welding rotary components (F1), 3rd manipulator (H3) is positioned at the dead astern of second workpiece welding rotary components (F2),
Described sleeve pipe vibration feeding machine (A) involving vibrations feed table (5) and feeding track (6), first, second packing ring vibration feeding machine (B1, B2) involving vibrations feed table (5) described, feeding track (6), feed mechanism (K);
First, the charging aperture of described overturn feeding mechanism (C) connects with the feeding track (6) of sleeve pipe vibration feeding machine (A), sleeve pipe sends into overturn feeding mechanism (C) through sleeve pipe vibration feeding machine (A) level, be turned into vertical state through overturn feeding mechanism (C), then sleeve pipe sent into the first workpiece by the first manipulator (H1) and weld on rotary components (F1) sleeve pipe is clamped, simultaneously, first packing ring is delivered to feed mechanism (K) by feeding track (6) by the vibration feeding disc (5) of the first packing ring vibration feeding machine (B1), by feed mechanism (K) by the first gasket sleeve clamping sleeve pipe on, first tip assembly (G1) declines and puts in place, while first workpiece welding rotary components (F1) drives sleeve pipe and 360 °, the first packing ring to rotate, first packing ring is welded on sleeve pipe by the first tip assembly (G1), the workpiece turning 180 ° welded first time by the second manipulator (H2) is more also sent into Workpiece clamping on second workpiece welding rotary components (F2), by the vibration feeding disc (5) of the second packing ring vibration feeding machine (B2), the second packing ring is delivered to feed mechanism (K) by feeding track (6) again, by feed mechanism (K) by the second gasket sleeve on the other end of sleeve pipe, second tip assembly (G2) declines and puts in place, second workpiece welding rotary components (F2) drives the second packing ring, while the workpiece 360 ° rotation that first time has welded, second packing ring is welded on the other end of sleeve pipe by the second tip assembly (G2), by the 3rd manipulator (H3), the workpiece welded is moved on to the right side that second workpiece welds rotary components (F2) again.
2. automobile instrument panel IP pipe welding station according to claim 1, is characterized in that:
Described overturn feeding mechanism (C) comprises rotary electric machine (7), fixed mount (8) and turnover disc (9), described rotary electric machine (7) is arranged on fixed mount (8), fixed mount (8) is arranged on workbench (1), " one " word hole (9a) is had in described turnover disc (9), sleeve pipe is through sleeve pipe vibration feeding machine (in " one " word hole (9a) that A) Jin Ru Transverse puts, turnover disc (9) is driven to turn clockwise after 90 ° by rotary electric machine (7), sleeve pipe drops to workbench (1) under gravity in " one " word hole (9a).
3. automobile instrument panel IP pipe welding station according to claim 1, is characterized in that:
Power Drive Unit between the holder (3) of described piece-holder manipulator mechanism (E) and slip slide carriage (4) is electricity Gang mechanism, and electricity Gang mechanism drives the relative holder (3) of slip slide carriage (4) to horizontally slip; Described first manipulator (H1) comprises parallel air gripper (12), the guide rod cylinder that moves up and down (13) and the guide rod cylinder that seesaws (14), second manipulator (H2) comprises parallel air gripper (12), the guide rod cylinder that moves up and down (13), the guide rod cylinder that seesaws (14) and 180 ° of rotary cylinders (15), and described 3rd manipulator (H3) comprises parallel air gripper (12), the guide rod cylinder that moves up and down (13), the guide rod cylinder that seesaws (14) and 90 ° of rotary cylinders (16).
4. automobile instrument panel IP pipe welding station according to claim 1, is characterized in that:
Described welding gun supporting component (D) is fixed on workbench (1) by arc welding gun head column (2), first, second tip assembly (G1, G2) driven by same cylinder (17) and synchronously move up and down, the cylinder body of this cylinder (17) is fixed on arc welding gun head column (2) top, the piston-rod lower end of cylinder (17) is hinged on plumb joint slide carriage (22), first, second tip assembly (G1, G2) left and right sides of plumb joint slide carriage (22) is arranged symmetrically in, plumb joint slide carriage (22) and arc welding gun head column (2) are slidably connected by upright guide rail, first, second tip assembly (G1, G2) gooseneck tip (19) is comprised, welding gun clamp device (20) and pore plug (21), described gooseneck tip (19) is installed on plumb joint slide carriage (22) by welding gun clamp device (20), the upper end of gooseneck tip (19) tilts towards cylinder (17) axis, pore plug (21) is vertically arranged on plumb joint slide carriage (22), and be positioned at the outside of gooseneck tip (19), the lower end of described pore plug (21) is provided with conical head, during welding packing ring, conical head stretches in gasket hole and is pushed down by packing ring.
5. automobile instrument panel IP pipe welding station according to claim 4, is characterized in that:
Described first, second workpiece welding rotary components (F1, F2) turntable (26) is comprised, and the solder side locating piece (25) be arranged on turntable (26), pad clamping cylinder mount pad (27) and sleeve pipe Pneumatic clamping jaw (30), described turntable (26) is arranged in the installing hole of workbench (1) by bearing block (38), solder side locating piece (25) is arranged on the middle part of turntable (26), two pads clamping cylinder mount pad (27) are symmetricly set on the both sides of solder side locating piece (25), the top of each pad clamping cylinder mount pad (27) is provided with a thin tape guide rod cylinder (29), each thin tape guide rod cylinder (29) is provided with welding baffle plate (28), two thin tape guide rod cylinder (29) drive each self-corresponding welding baffle plate (28) move toward one another respectively, two welding baffle plate (28) are closed up rear middle part and are just in time surrounded a circular hole (28a), the bare terminal end of described sleeve pipe Pneumatic clamping jaw (30) reaches immediately below circular hole (28a) and is clamped by sleeve pipe, the conical head of described pore plug (21) lower end stretches into circular hole (28a) and is pressed on by packing ring on sleeve pipe Pneumatic clamping jaw (30).
6. automobile instrument panel IP pipe welding station according to claim 1, is characterized in that:
Described first, second workpiece welding rotary components (F1, F2) driven and synchronous axial system by same rotary power unit (J), described rotary power unit (J) is positioned at workbench (1) below, and be arranged between two parties first workpiece welding rotary components (F1) weld between rotary components (F2) with second workpiece, this rotary power unit (J) comprises drive motors (23) and synchronous belt drive mechanism (24), the driving wheel (24a) of described synchronous belt drive mechanism (24) drives first respectively by Timing Belt (24d), second workpiece welding rotary components (F1, F2) driven pulley (24b) of lower end rotates.
7. automobile instrument panel IP pipe welding station according to claim 1, is characterized in that:
Described first, second packing ring vibration feeding machine (B1, B2) feed mechanism (K) comprises material loading column (31), packing ring location-plate (32), magnechuck (33), material loading seesaws cylinder (34) and thin cylinder (35), packing ring is through vibration feeding disc (5), feeding track (6) is delivered in the locating hole (32a) of packing ring location-plate (32), magnechuck (33) is arranged on the lower end of thin cylinder (35), magnechuck (33) is positioned at directly over locating hole (32a), magnechuck (33) is driven to move up and down by thin cylinder (35), thin cylinder and magnechuck (33) is driven to move forward and backward together by the material loading cylinder (34) that seesaws, thus the packing ring that magnechuck (33) adsorbs is delivered on corresponding workpiece welding rotary components and clamp.
8. automobile instrument panel IP pipe welding station according to claim 1, is characterized in that:
Described workbench (1) is provided with chassis cover (36), the vibration feeding disc (5) of decannulation vibration feeding machine (A), the vibration feeding disc (5) of first, second packing ring vibration feeding machine (B1, B2) outward, remainder is housed in chassis cover (36) entirely, and the periphery of the vibration feeding disc (5) of described sleeve pipe vibration feeding machine (A) is provided with blimp (37).
CN201420643596.2U 2014-10-28 2014-10-28 automobile instrument panel IP pipe welding station Active CN204195143U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420643596.2U CN204195143U (en) 2014-10-28 2014-10-28 automobile instrument panel IP pipe welding station

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420643596.2U CN204195143U (en) 2014-10-28 2014-10-28 automobile instrument panel IP pipe welding station

Publications (1)

Publication Number Publication Date
CN204195143U true CN204195143U (en) 2015-03-11

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Family Applications (1)

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Country Link
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