CN204191569U - A kind of Intelligent acousto-optic warning system for cigarette factory Pneumatic feeder - Google Patents
A kind of Intelligent acousto-optic warning system for cigarette factory Pneumatic feeder Download PDFInfo
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- CN204191569U CN204191569U CN201420567004.3U CN201420567004U CN204191569U CN 204191569 U CN204191569 U CN 204191569U CN 201420567004 U CN201420567004 U CN 201420567004U CN 204191569 U CN204191569 U CN 204191569U
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Abstract
The utility model discloses a kind of Intelligent acousto-optic warning system for Pneumatic feeder, comprise information acquisition module, central processing module, alarm control module, alarm module, the signal output part of information acquisition module is connected with the signal input part of central processing module, the signal output part of central processing module is connected with the input controlling alarm module, and the output controlling alarm module is connected with alarm module; Described information acquisition module, central processing module, control alarm module be the same with other existing modules to be arranged in the nearest substation case of operation board apart from Pneumatic feeder respectively, and described alarm module is fixedly mounted on the upper surface of substation case; Also comprise SR, be fixedly mounted on the chamber door surface of substation case, and be connected with the input controlling alarm module by holding wire.The utility model can automatically be monitored the operating condition of Pneumatic feeder and send corresponding alarm signal, ensures stability and the promptness of pipe tobacco supply.
Description
Technical field
The utility model relates to cigarette station-service Pneumatic feeder alarm technique field, particularly relates to a kind of Intelligent acousto-optic warning system for cigarette factory Pneumatic feeder.
Background technology
Cigarette primary processing technique is the main process of production of cigarettes, and in production of cigarettes process, the technological process of throwing is the longest, operation is the most numerous and diverse, device category is also maximum.Primary processing shop Pneumatic feeder carries the critical process providing qualified pipe tobacco between cigarette hired car, when pipe tobacco is after the loose conical tower that charging aperture enters wire feeder top, under the effect of vibrator, pipe tobacco falls on the disk of screening orifice plate automatically, screening disk moves up and down as constant amplitude and twisting campaign around its center of circle simultaneously, pipe tobacco is along with this compound motion of screening disk, sieved in the process flowed along helical curve to disk outer portion equably, the offal being less than screening aperture is separated, pipe tobacco to be rolled last link before wind send is purified further.
At present, the Pneumatic feeder electric control system used is without bus warning function and sound and light of alarm, Pneumatic feeder is in the process run, often break down, by practical production experience, the fault that this equipment occurs is summarized discovery, generally be divided into following five large classes: sky opens fault, fault isolating switch, frequency converter failure, network failure, putty fault, when there is above situation in equipment, owing to not bringing acoustooptic alarm system into control system, make to occur prompt messages immediately, if operating personnel make an inspection tour not in time, will cause pinpoint the problems slow, maintenance time can be incured loss through delay time serious, cause shutting down, affect the promptness to the supply of wraparound workshop pipe tobacco and stability.According to statistics, because finding fault not in time, the little shutdown caused by putty and equipment fault accounts for more than 80% of Pneumatic feeder machine stop times, causes wraparound workshop pipe tobacco supply discontinuity two hours time the longest.
Utility model content
The purpose of this utility model is to provide a kind of Intelligent acousto-optic warning system for Pneumatic feeder, effectively can identify fault type and send red flare prompt messages, trigger loudspeaker to sound the alarm simultaneously, operating personnel are reminded to note, reduce the frequency of fault generation and shorten fault handling time, ensureing promptness and the stability of Pneumatic feeder pipe tobacco supply.
The utility model is by the following technical solutions:
A kind of Intelligent acousto-optic warning system for Pneumatic feeder, comprise fault information acquisition module, central processing module, alarm control module and alarm display module, the signal output part of described fault information acquisition module connects the collection signal input of central processing module, the signal output part of central processing module connects the signal input part of alarm control module, and the control signal output of alarm control module connects the signal input part of alarm display module; Central processing module and alarm control module are located in the substation case of Pneumatic feeder;
Wherein, described fault information acquisition module comprises sky and opens that fault collection mould is fast, fault isolating switch acquisition module, frequency converter failure acquisition module, network failure acquisition module, putty fault collection module;
Described alarm control module comprises sky and opens fault alarm and control that mould is fast, fault isolating switch alarm control module, frequency converter failure alarm control module, network failure alarm control module, putty fault alarm control module, all modules of alarm control module and all modules Corresponding matching of fault information acquisition module;
Described alarm display module comprises an acousto-optic alarm for mineral and five trouble lights, and acousto-optic alarm for mineral is fixed on above the case of substation by installing rack, and five trouble lights are located on the chamber door outer wall of substation case.
Described sky is opened fault alarm and is controlled that mould is fast, fault isolating switch alarm control module, frequency converter failure alarm control module, network failure alarm control module, putty fault alarm control module all connect SR, and SR is embedded on the chamber door of substation case.
Described acousto-optic alarm for mineral comprises warning lamp, normal indicator lamp and loudspeaker, three lays respectively at the differing heights place of cylindrical structural, be followed successively by loudspeaker, warning lamp, normal indicator lamp from top to bottom, entirety is fixed on substation case upper surface by installing rack.
Described installing rack adopts A-frame.
The utility model is by cooperatively interacting between fault information acquisition module, central processing module, alarm control module, alarm display module is impelled state whether working properly for whole equipment to be embodied with the form of sound or light, thus remind operating personnel, and the relevant maintenance personal of notice keeps in repair in time, reduce disorderly closedown number of times, shorten downtime, ensure stability and the promptness of pipe tobacco supply; Also by arranging the mode of trouble light on substation case chamber door surface, the clear fault type indicating equipment, thus be that the maintenance personal position that failure judgement occurs rapidly and accurately provides certain foundation; Acousto-optic alarm for mineral is also installed on substation case upper surface by support by the utility model, makes acousto-optic alarm for mineral flexible relative to the location comparison of substation case, makes fault message more easily be found by operating personnel simultaneously.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present utility model;
Fig. 2 is part-structure schematic diagram of the present utility model.
Detailed description of the invention
As shown in Figure 1, 2, the utility model comprises fault information acquisition module, central processing module, alarm control module and alarm display module, the signal output part of fault information acquisition module connects the collection signal input of central processing module, the signal output part of central processing module connects the signal input part of alarm control module, and the control signal output of alarm control module connects the signal input part of alarm display module; Central processing module and alarm control module are located in the substation case of Pneumatic feeder; Fault information acquisition module comprises that sky opens that fault collection mould is fast, fault isolating switch acquisition module, frequency converter failure acquisition module, network failure acquisition module and putty fault collection module; Alarm control module comprises that sky opens that fault alarm controls that mould is fast, fault isolating switch alarm control module, frequency converter failure alarm control module, network failure alarm control module and putty fault alarm control module, the all modules of alarm control module and all modules Corresponding matching of fault information acquisition module, and each above-mentioned alarm control module all connects SR 5, SR 5 is embedded on the chamber door of substation case; Alarm display module comprises an acousto-optic alarm for mineral and five trouble lights, five trouble lights are respectively sky and open trouble light 6-1, fault isolating switch lamp 6-2, frequency converter failure lamp 6-3, network failure lamp 6-4, putty trouble light 6-5, acousto-optic alarm for mineral comprises warning lamp 2, normal indicator lamp 3 and loudspeaker 1, three is positioned at the differing heights place of cylindrical structural, be followed successively by loudspeaker 1, warning lamp 2, normal indicator lamp 3 from top to bottom, entirety is fixed on above the case of substation by A-frame 4, and five trouble lights are located on the chamber door outer wall of substation case.
Because equipment itself has the function of information sharing, so, Real-time Collection operating condition information can be carried out sharing of information, then can extracting directly fault message by information acquisition module.
Air switch by normally-closed contact as alarm point (under normal circumstances connect); open fault collection module with sky to be connected, when air switch works, switch is in ON position; circuit ON is powered; information that central processing module reads " 1 ", when air switch tripping operation or overload protection, switch is in OFF position; information that central processing module reads " 0 "; judge this air switch fault, sky opens fault alarm control module output alarm signal, and trigger alarm display module works.
Isolating switch is put automatically as alarm point, be connected with fault isolating switch acquisition module, isolating switch is in " 1 " position under normal circumstances, now 24V DC is supplied to digital quantity input point, information that central processing module reads " 1 ", when isolating switch interrupts, 24V is interrupted, supply without DC voltage, now digital quantity input module no-voltage signal, information that central processing module reads " 0 ", judges this fault isolating switch, fault isolating switch alarm control module output alarm signal, trigger alarm display module works.
Putty fault alarm point: when Pneumatic feeder works, the charging high-order optoelectronic switch normal time is blocked, or the too high normal time detecting of material level optoelectronic switch that is blocked of wire feeder feed bin solid accumulation is to time high-order, putty fault alarm control module output alarm signal, trigger alarm display module works.
Frequency converter failure and network failure alarm point: frequency converter is arranged on DP network, adopt PROFIBUS network service, with central processing module real-time Communication for Power, each node on network has fixing address, such as address 2, when address 2 nodes break down, node exports failure code (status word), central processing module reads this failure code, and read this address, just can judge which frequency converter breaks down, and by frequency converter failure alarm control module, network failure alarm control module output alarm signal, trigger alarm display module works.
For above fault, include SR 5 in control, when pressing SR 5, acousto-optic alarm for mineral is no longer sounded, and the warning but warning lamp 2 still glimmers, until failure vanishes.
System Working Principle and process as follows: in the process of equipment operation, equipment Real-time Collection operating condition information own is to treat that different fault information acquisition modules is according to the functional characteristics of self, extract the status information of equipment corresponded, fault information acquisition module processes accordingly to the information obtained, after becoming the signal that central processing module can process, central processing module is passed to by holding wire, whether central processing module carries out judgment device according to the signal obtained and breaks down and send corresponding control signal, simultaneously by signal by signal output part to alarm control module or alarm display module transmission, the control signal that alarm control module received or sent and the fault message type matching that fault information acquisition module gathers, different alarm control modules optionally receives according to the functional characteristics of self control signal that central processing module sends, and then operate accordingly and final result is sent to alarm display module and show with the form of sound and light.In the process that system runs well, if equipment is normal, then central processing module sends corresponding control signal directly to alarm display module, makes the acousto-optic alarm for mineral in alarm display module only occur flashed green, if equipment breaks down, then different alarm control modules optionally receives according to the functional characteristics of self control signal that central processing module sends, that make the warning lamp 2 in the acousto-optic alarm for mineral in alarm display module occur red flashing light and sounded the alarm by loudspeaker 1, meanwhile, the sky being installed on case surface, substation opens trouble light 6-1, fault isolating switch lamp 6-2, frequency converter failure lamp 6-3, network failure lamp 6-4, fault type corresponding to different alarm control module is lighted by putty trouble light 6-5, so that maintenance personal can judge the position that fault occurs timely and accurately, SR 5 trigger alarm control module can be passed through in this process, make alarm control module under the effect of this triggering signal, close corresponding trouble light, impel the acousto-optic alarm for mineral in alarm display module only send red flashing light and do not sound the alarm simultaneously, until equipment fault is eliminated, whole system recovers normal.In addition, for the instruction of fault type, except according to being installed on except the trouble light on case surface, substation, fault alarm information can also be shown by the HMI terminal interface of whole central processing module production control system with the form of pop-up box.
Claims (4)
1. the Intelligent acousto-optic warning system for cigarette factory Pneumatic feeder, it is characterized in that: comprise fault information acquisition module, central processing module, alarm control module and alarm display module, the signal output part of described fault information acquisition module connects the collection signal input of central processing module, the signal output part of central processing module connects the signal input part of alarm control module, and the control signal output of alarm control module connects the signal input part of alarm display module; Central processing module and alarm control module are located in the substation case of Pneumatic feeder;
Wherein, described fault information acquisition module comprises sky and opens that fault collection mould is fast, fault isolating switch acquisition module, frequency converter failure acquisition module, network failure acquisition module, putty fault collection module;
Described alarm control module comprises sky and opens fault alarm and control that mould is fast, fault isolating switch alarm control module, frequency converter failure alarm control module, network failure alarm control module, putty fault alarm control module, all modules of alarm control module and all modules Corresponding matching of fault information acquisition module;
Described alarm display module comprises an acousto-optic alarm for mineral and five trouble lights, and acousto-optic alarm for mineral is fixed on above the case of substation by installing rack, and five trouble lights are located on the chamber door outer wall of substation case.
2. a kind of Intelligent acousto-optic warning system for cigarette factory Pneumatic feeder according to claim 1, it is characterized in that: described sky is opened fault alarm and controlled that mould is fast, fault isolating switch alarm control module, frequency converter failure alarm control module, network failure alarm control module, putty fault alarm control module all connect SR, and SR is embedded on the chamber door of substation case.
3. a kind of Intelligent acousto-optic warning system for cigarette factory Pneumatic feeder according to claim 2, it is characterized in that: described acousto-optic alarm for mineral comprises warning lamp, normal indicator lamp and loudspeaker, three lays respectively at the differing heights place of cylindrical structural, be followed successively by loudspeaker, warning lamp, normal indicator lamp from top to bottom, entirety is fixed on substation case upper surface by installing rack.
4. a kind of Intelligent acousto-optic warning system for cigarette factory Pneumatic feeder according to claim 3, is characterized in that: described installing rack adopts A-frame.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420567004.3U CN204191569U (en) | 2014-09-29 | 2014-09-29 | A kind of Intelligent acousto-optic warning system for cigarette factory Pneumatic feeder |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420567004.3U CN204191569U (en) | 2014-09-29 | 2014-09-29 | A kind of Intelligent acousto-optic warning system for cigarette factory Pneumatic feeder |
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| CN204191569U true CN204191569U (en) | 2015-03-11 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106395386A (en) * | 2016-09-09 | 2017-02-15 | 龙岩烟草工业有限责任公司 | Detection method and detection device for blocking detector of tobacco shred feeding machine |
| CN109109906A (en) * | 2018-08-06 | 2019-01-01 | 北京电铁海丰技术发展有限公司 | A kind of warning device |
| CN109471404A (en) * | 2018-11-21 | 2019-03-15 | 河南中烟工业有限责任公司 | A kind of one bonded state detection method of charging system and system |
| CN112068508A (en) * | 2020-08-02 | 2020-12-11 | 昆明鼎承辰鑫科技有限公司 | Control system and method for conveying and storing bar-shaped materials |
| CN112099393A (en) * | 2020-08-19 | 2020-12-18 | 张家口卷烟厂有限责任公司 | System and method for monitoring operation and judging abnormality of cigarette machine equipment |
-
2014
- 2014-09-29 CN CN201420567004.3U patent/CN204191569U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106395386A (en) * | 2016-09-09 | 2017-02-15 | 龙岩烟草工业有限责任公司 | Detection method and detection device for blocking detector of tobacco shred feeding machine |
| CN109109906A (en) * | 2018-08-06 | 2019-01-01 | 北京电铁海丰技术发展有限公司 | A kind of warning device |
| CN109109906B (en) * | 2018-08-06 | 2024-03-19 | 北京电铁海丰技术发展有限公司 | Alarm device |
| CN109471404A (en) * | 2018-11-21 | 2019-03-15 | 河南中烟工业有限责任公司 | A kind of one bonded state detection method of charging system and system |
| CN112068508A (en) * | 2020-08-02 | 2020-12-11 | 昆明鼎承辰鑫科技有限公司 | Control system and method for conveying and storing bar-shaped materials |
| CN112099393A (en) * | 2020-08-19 | 2020-12-18 | 张家口卷烟厂有限责任公司 | System and method for monitoring operation and judging abnormality of cigarette machine equipment |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP02 | Change in the address of a patent holder |
Address after: 450000 Yulin South Road, Henan, Zheng Dong, No. 16 South Road, Zhengzhou Patentee after: China Tobacco Henan Industrial Co., Ltd. Address before: 450000 Zhengzhou agricultural road, Henan, No. 29 Patentee before: China Tobacco Henan Industrial Co., Ltd. |